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MONGOOSE PRO Shale Shaker Field Installation and Operation Manual For Assemblies: 9675300-XXAD, 9675320-XXAD, 9675360-XXAD, 9675365-XXAD, 9675370-XXAD, 9675375-XXAD, 9675385-XXAD, 9675400-XXAD, 9675410-XXAD, 9675450-XXAD, 9675460-XXAD, 9675480-XXAD, 9675500-XXAD, 9675510-XXAD, 9675520-XXAD, 9675530-XXAD, 9675680-XXAD, 9675770-XXAD, 9675980-XXAD, 9675990-XXAD For Configurations Certified to UL, ATEX, or IECEx Specifications...
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DOCUMENT CONTROL AND REVISION DETAILS MONGOOSE PRO, Shale Shaker Field Installation and Operation Manual 9092F02001AENG (D) 7/3/2018 Jimmy Marshall Document Owner: ESVE Engineering Approved For Release: Engineering Group Manager Signed by: James Marshall 505340 Version: (D) Description: Revision Location of Change Description of Change Spare Parts Black Trichromate hardware changed to Xylan.
4.1 Restrictions Of Use ................................. 2 4.1.1 Warranty ................................2 5. EQUIPMENT FUNCTION ..............................3 5.1 Identification of Main Components ..........................3 5.2 Variations Among MONGOOSE PRO Configurations ....................4 6. SPECIFICATIONS ................................. 8 6.1 General Specifications ..............................8 6.1.1 Unit Weights ................................ 8 6.1.2 Unit Dimensions ..............................
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20. PARTS DRAWINGS AND LISTS ............................. 46 20.1 Assemblies, Sub-Assemblies, Spare Parts Lists, Additional Hardware..............46 20.1.1 Rig Critical Spares (1 Year) ..........................46 20.1.2 MONGOOSE PRO Motor Kits ........................54 21. DIAGRAMS AND SCHEMATICS ............................ 56 21.1 Wiring Diagram, Electrical Schematics ........................56 21.1.1 Cable Block Diagram ............................
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HOW TO USE THIS MANUAL This manual is to be used by anyone installing, operating, repairing, or maintaining the MONGOOSE PRO Shale Shaker manufactured by M-I SWACO. This manual is organized in paragraphs of technical information. To easily find specific information refer to the table of contents found at the front of this manual or the index found at the back of this manual.
MONGOOSE PRO Shale Shaker 1. INTRODUCTION The MONGOOSE PRO Shale Shaker is designed to provide primary solids removal from both oil-based mud (OBM) and water-based mud (WBM) during drilling operations. The MONGOOSE PRO basket holds four pretensioned composite wire mesh screens. The MONGOOSE PRO deck adjustment system allows flexible control of fluid pool depth and beach length in a variety of drilling conditions.
CAUTION 4. EQUIPMENT USE The MONGOOSE PRO Shale Shaker is designed to provide primary solids removal from both oil-based mud (OBM) and water-based mud (WBM) during drilling operations. Fluid from the wellbore is pumped up for processing. Depending on rig site conditions, this fluid can be processed before it reaches the Shale Shaker or stored in a tank.
MONGOOSE PRO Shale Shaker 5. EQUIPMENT FUNCTION The MONGOOSE PRO Shale Shaker has a screen deck made of four pretensioned composite wire mesh screens. Each Shale Shaker screen is secured to the basket with two screen wedges. An optional stainless steel vibratory vent hood upgrade is available for jobs that require fume extraction.
MONGOOSE PRO Shale Shaker 5.2 Variations Among MONGOOSE PRO Configurations M‑I SWACO offers a variety of MONGOOSE PRO configurations; this content will help operators become familiar with the particular model they will be using. Below is a configuration overview. • Shaker with Header Box o The fluid distribution system is at the rear of the shaker basket and is mounted above the screen deck (Refer to Figure 2).
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When the knife gate is opened, fluid is redirected into the skid bypassing the screens. o The manually operated header box slide gates are used to control the flow rate to each shaker. Figure 5. MONGOOSE PRO Dual Shaker with Common Possum Belly and Knife Gate Field Installation and Operation Manual 9092F02001AENG (D)
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M‑I SWACO MONGOOSE PRO Shale Shaker Figure 6. MONGOOSE PRO Triple Shaker with Common Possum Belly and Knife Gate • Quad Shakers with Feed Manifold Assembly, Header Boxes & Butterfly Valve Bypasses o Mud feeds into the back of the feed manifold assembly with the flow evenly distributed to each of the header boxes (Refer to Figure 7).
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Hydrocyclones provide finer filtration than the Shale Shaker basket wire mesh screens. o Variations in each configuration allow the equipment to operate at specific flow rates. o Figure 8 is an example of a MONGOOSE PRO Mud Cleaner equipped with a 3-12 D-SANDER and 10T4 D-SILTER.
60HZ 7. HANDLING AND TRANSPORTING The MONGOOSE PRO Shale Shaker should always be transported to rig locations on a flatbed truck. Make sure the unit is properly secured prior to departure and the shipping brackets are installed. NEVER ATTEMPT TO MOVE OR LIFT THE...
PERFORM STRUCTURAL CHECKS ON THE DECK BEAMS TO ENSURE THEY CAN SUPPORT APPLIED LOADS (TWICE THE WEIGHT OF THE SHALE SHAKER) OF EQUIPMENT. NOTE Figure 9. Lifting Points on the MONGOOSE PRO Figure 10. Lifting Lug Label Field Installation and Operation Manual 9092F02001AENG (D)
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M‑I SWACO MONGOOSE PRO Shale Shaker Table 2. MONGOOSE PRO Component Lifting Points COMPONENT LIFTING METHOD USE APPROPRIATE LIFTING DEVICE AT THE FOUR LIFTING LUGS, ONE AT UNIT ASSEMBLY EACH CORNER. WEIGHT: 3,460LBS. [1,569KG.] USE SOFT SLINGS AROUND BASKET OR SPRING MOUNTS.
9.1.1 Preferred Unloading Method The preferred method used to remove the MONGOOSE PRO Shale Shaker from the trailer is using a crane to hoist it off. Refer to paragraph 7.1 for more information concerning proper techniques to use when unloading the Shale Shaker.
M‑I SWACO MONGOOSE PRO Shale Shaker 9.1.2 Alternate Unloading Procedure It is possible to unload the unit using a forklift. 1. Remove any chains or straps securing the Shale Shaker to the trailer. 2. Using a forklift rated to handle the required load, slide the forklift tines underneath the skid.
MONGOOSE PRO Shale Shaker 9.3 Removing Packaging Material The MONGOOSE PRO is always secured for transportation with integrated shipping brackets. On occasion, the entire unit is crated for overseas or special shipping conditions. If the unit arrives in a crate, take care when opening the crate and use all recommended PPE.
ARE AT RISK FOR SEVERE ELECTRICAL SHOCK, WHICH MAY RESULT IN INJURY OR DEATH. WARNING Powering a MONGOOSE PRO Shale Shaker requires a client-supplied power source to be connected to the control panel. 1. Confirm motor connections to the control panel comply with the Cable Block Diagram in paragraph 21.1.1.
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M‑I SWACO MONGOOSE PRO Shale Shaker ALTERNATE INLETS ARE LOCATED ON THE BOTTOM OF THE CONTROL BOX. THESE INLETS ARE EASIER TO USE WITH CERTAIN CONFIGURATIONS. 2. Remove inlet port plug on control panel box (item b, Figure 15) 3. Insert cable gland and wires through connection port.
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M‑I SWACO MONGOOSE PRO Shale Shaker Figure 14. Side Inlet Port Figure 15. Interior View of Control Box a. Three power source cables (Power Leads) inserted into Power Distribution Box b. Inlet port plug (Cable gland connection port) c. Ground location...
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M‑I SWACO MONGOOSE PRO Shale Shaker 10.1.3.2 Connecting ATEX/IECEx Panel The ATEX/IECEx rated panel (Refer to Figure 16) is configured as specified below: Figure 16. ATEX/IECEx Motor Control Panel 1. Power Indicator Light 2. Thermal Overload Indicator Light 3. I/O Power 4.
OR LONG-TERM STORAGE OF THE SHALE SHAKER. CAUTION The MONGOOSE PRO is equipped with special shipping brackets for the feed and discharge ends of the assembly. After the equipment is confirmed to be intact, the shipping brackets may be removed.
M‑I SWACO MONGOOSE PRO Shale Shaker 3. Using a 30mm socket wrench, loosen the bolt on the feed end shipping brackets (Refer to Figure 19) 4. Store brackets on the unit, using integrated bolt holes on the skid to hold the brackets in place (Refer to Figure 18 &...
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M‑I SWACO MONGOOSE PRO Shale Shaker THE TOP MOTOR ON THE SHAKER BASKET IS THE FIXED WEIGHT MOTOR; THE BOTTOM MOTOR IS THE SWING WEIGHT MOTOR. NOTE 3. Reassemble one cover to each vibrator; leaving one cover off of each vibrator.
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M‑I SWACO MONGOOSE PRO Shale Shaker Figure 20. 50Hz Fixed Weight (Left) & Swing Weight (Right) Figure 21. 60Hz Fixed Weight (Left) & Swing Weight (Right) Figure 22. Motor Rotation Diagram Figure 23. Amp Meter Field Installation and Operation Manual 9092F02001AENG (D)
M‑I SWACO MONGOOSE PRO Shale Shaker 12. STARTING EQUIPMENT The list below explains checks necessary to startup the equipment: REMOVE SHIPPING BRACKETS BEFORE TURNING ON POWER TO THE SHALE SHAKER. FAILURE TO COMPLY WILL RESULT IN DAMAGE TO EQUIPMENT AND CAN CAUSE SERIOUS INJURY FROM FLYING OBJECTS.
M‑I SWACO MONGOOSE PRO Shale Shaker 12.2 Starting Sequence 1. Complete the clamping process to secure screens. 2. Wet the shaker screens with a substance compatible with the drilling fluid. 3. Select Normal or Capacity mode on the control panel, depending on the drilling parameters and conditions.
M‑I SWACO MONGOOSE PRO Shale Shaker 13.1.3 Adjusting Basket (Deck) Angle The basket deck angle is manually adjustable between -3° to +3° degrees (Refer to Figure 25). Lower deck angle settings result in longer screen life and wetter cuttings. Higher angle settings result in drier cuttings and increase fluid capacity.
M‑I SWACO MONGOOSE PRO Shale Shaker Figure 25. Basket (Deck) Elevator Jack 13.1.4 Adjusting Shaker Speed The shaker is designed to operate at 1,500 rpm (with 50Hz motor) or 1,800 rpm (with 60Hz motor) in either water or oil-based mud. Motor control panels have a selector switch for Normal (Progressive Elliptical) and Capacity (Balanced Elliptical) modes of operation.
M‑I SWACO MONGOOSE PRO Shale Shaker 13.2 Operating Hazards Every action has been taken to ensure the Shale Shaker will function in a manner that is safe to the environment and the operator. However, there are certain inherent operating hazards operators need to understand: OPERATORS MUST ALWAYS WEAR PPE LISTED IN PARAGRAPH 2 WHEN USING EQUIPMENT.
Shut down operation and diagnose deck adjustment system, repairing or replacing as necessary 14. STOPPING / SHUTDOWN The following procedures explain how to shut down the MONGOOSE PRO. 14.1 Controlled Shutdown of the Equipment for Routine Maintenance 1. Stop flow of drilling fluid to shaker.
15. MAINTAINING EQUIPMENT 15.1 Safety Related Maintenance Procedures The following procedures explain basic tasks that will help extend the service life of the MONGOOSE PRO Shale Shaker. M‑I SWACO recommends operators comply with these procedures to ensure the unit operates at its peak efficiency and in a safe manner.
M‑I SWACO MONGOOSE PRO Shale Shaker 15.2 Preventive Maintenance Schedule Consult the following preventive maintenance schedule for daily, weekly, and monthly maintenance tasks: Table 3. Recommended Preventive Maintenance Schedule ITEM TASK INTERVAL GREASE MOTORS OPERATING AT NORMAL TEMPERATURE 2000 HOURS RUN TIME APPLY 1.41 OUNCES (40 G)
15.3 Handling Screens MONGOOSE PRO units have four pretensioned screens and ten wedges per shaker basket (two are spares on the cable tower). Once screens are placed on the screen bed, wedges are driven between each screen edge and support bars on shaker sidewalls.
M‑I SWACO MONGOOSE PRO Shale Shaker Figure 26. Use Extra Wedges with a Mallet to Loosen Screen Wedges Figure 27. MONGOOSE PRO Cable Tower with Wedge Holders 15.3.2 Replacing Screens ALWAYS WASH DOWN SCREEN BED AND SCREEN GASKETS PRIOR TO INSTALLING NEW SCREENS.
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M‑I SWACO MONGOOSE PRO Shale Shaker WEDGES FOR THE SECOND SCREEN FROM THE FEED END ARE REVERSED FOR EASIER INSTALLATION. NOTE 1. Lay new screen into shaker deck. 2. Position one screen wedge between the screen edge and the support bar on the shaker basket interior sidewall (Refer to Figure 28).
M‑I SWACO MONGOOSE PRO Shale Shaker 15.3.3 Washing Screens FOLLOW ALL SAFETY INSTRUCTIONS. USE PROPER PPE WHEN USING STEAM OR PRESSURE EQUIPMENT. CAUTION ALWAYS WASH SCREENS PRIOR TO STORING THEM TO AVOID MECHANICAL DAMAGE. WASH THE SCREENS WITH AN APPROPRIATE MEDIUM BEFORE SHUTTING DOWN EQUIPMENT.
M‑I SWACO MONGOOSE PRO Shale Shaker 15.4 Maintaining Motors INSTALLATION OF VIBRATORY MOTOR SHOULD BE COMPLETED BY A CERTIFIED ELECTRICIAN. NOTE 15.4.1 Lubricating Motor Bearings Operators must lubricate Motor Bearings every 2000 Operational Hours to maintain optimum performance and reliability.
M‑I SWACO MONGOOSE PRO Shale Shaker 15.4.2 Applying Torque to Motor Bolts NEVER REUSE THE MOTOR INSTALLATION HARDWARE (BOLTS, WASHERS, AND NUTS). ALWAYS USE NEW HARDWARE. CONFIRM TORQUE FOR ALL NEW MOTOR BOLTS AFTER THE FIRST FOUR HOURS OF OPERATING TIME.
M‑I SWACO MONGOOSE PRO Shale Shaker 3. Connect motor leads to the correct terminals. 4. Place the thick isolator on top of motor leads (Refer to Figure 31). 5. Replace cover. 6. Replace cover bolts, tightening them to secure the motor.
M‑I SWACO MONGOOSE PRO Shale Shaker • The front two springs should be same height, and the back two springs should be same height. HEIGHT OF BACK SPRINGS MAY DIFFER FROM HEIGHT OF FRONT SPRINGS. NOTE 15.6 Maintaining Deck Adjustment Jack 15.6.1 Greasing Deck Adjustment Jack...
M‑I SWACO MONGOOSE PRO Shale Shaker PERIODIC CLEANING OF SHALE SHAKER SCREENS KEEPS THE UNIT EFFICIENTLY OPERATING. WASH SCREENS EACH TIME IT IS SHUT DOWN. 2. Wash deck area thoroughly. Ensure screen bed is clean. 3. Remove hardware and then remove rubber screen gaskets with bars.
M‑I SWACO MONGOOSE PRO Shale Shaker 16. SHAKER WASH DOWN PROCEDURES FOLLOW ALL SAFETY INSTRUCTIONS. USE OF PPE IS REQUIRED DURING SHAKER WASH DOWN PROCEDURES. CAUTION 16.1 Washing During Normal Conditions 1. Use base fluid and thoroughly hose down entire unit with screens in place and shaker running to completely remove all solids from screen surface.
MONGOOSE PRO Shale Shaker 17. TROUBLESHOOTING The following is a list of potential problems that could occur when operating the MONGOOSE PRO Shale Shaker. Each potential problem is followed by a possible cause and the suggested remedial action(s) to take. If you are not able to resolve a problem using this list please contact your M‑I SWACO representative for...
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M‑I SWACO MONGOOSE PRO Shale Shaker Problem: Excessive Noise From Shaker Possible Cause: Loose bolts. Remedy: Check and tighten all hardware. Follow motor bolt torque procedures in paragraph 15.4.2 when checking the torque on motor mounting hardware. Possible Cause: Clamping system failure.
M‑I SWACO MONGOOSE PRO Shale Shaker 17.2 Electrical Troubleshooting Table ELECTRICAL TROUBLESHOOTING EXAMINATIONS MUST BE CONDUCTED BY A CERTIFIED ELECTRICIAN. FAILURE TO COMPLY COULD RESULT IN ELECTRICAL SHOCK OR DAMAGE TO EQUIPMENT. CAUTION Problem: Both Vibratory Motors Fail to Rotate Possible Cause: Main power supply shut down.
M‑I SWACO MONGOOSE PRO Shale Shaker 18. PRESERVATION AND STORAGE 18.1 Storage of Non-Commissioned Equipment Equipment can be stored (upon arrival) in the shipping crate for a 12 to 24 month preservation period. Do NOT expose equipment to dust, vibration or extreme weather conditions (such as heavy rain). If unit has been removed from original crate, cover with a tarpaulin during any preservation period.
M‑I SWACO MONGOOSE PRO Shale Shaker 19. RIG-DOWN / PREPARING EQUIPMENT FOR RELOCATION To prepare a unit for rig down or relocation, ensure the following have occurred: • Unit has been properly shut down (Refer to paragraph 14). • Unit has been properly cleaned (Refer to paragraph 16).
Dual Shale Shaker assemblies) as a single MONGOOSE PRO Shale Shaker. Therefore, line item one in the Dual MONGOOSE PRO Shale Shaker Spare Parts List (Refer to Table 6) refers to the entire MONGOOSE PRO Shale Shaker Spare Parts List, with a quantity of one.
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M‑I SWACO MONGOOSE PRO Shale Shaker Table 4. Rig Critical Spares (1 Year) Kit List For MONGOOSE PRO Shale Shaker PART NO. DESCRIPTION 9350051 KIT, RIG CRITICAL SPARES (1-YR) MONGOOSE PRO 440-480V 60HZ UL 9350052 KIT, RIG CRITICAL SPARES (1-YR) MONGOOSE PRO 440-480V 60HZ ATEX/IECEX...
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M‑I SWACO MONGOOSE PRO Shale Shaker 20.1.1.1 MONGOOSE PRO Rig Critical Spares Figure 36. MONGOOSE PRO Shale Shaker Components Exploded View Field Installation and Operation Manual 9092F02001AENG (D)
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M‑I SWACO MONGOOSE PRO Shale Shaker Table 5. Rig Critical Spare Parts List For MONGOOSE PRO Shale Shaker ITEM PART DESCRIPTION NUMBER NUMBER 9870525 KIT, MOTOR 2.5 HP, FIXED WT (220-240/440-480V 70 FRAME) 9870526 KIT, MOTOR 2.5 HP, FIXED WT (220-240/380-415V 70 FRAME) 9870527 KIT, MOTOR 2.5 HP, FIXED WT (575-600V 70 FRAME)
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M‑I SWACO MONGOOSE PRO Shale Shaker ITEM PART DESCRIPTION NUMBER NUMBER NOT SHOWN 103057238 BOLT M20 X 90MM FOR SHIPPING BLOCK NOT SHOWN 04-1839 BOLT M20 X 160MM FOR SHIPPING TUBE NOT SHOWN 04-1131 BOLT M8 X 30MM NOT SHOWN...
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M‑I SWACO MONGOOSE PRO Shale Shaker 20.1.1.2 Dual MONGOOSE PRO Rig Critical Spares Figure 37. Dual MONGOOSE PRO Shale Shaker Components Exploded View Table 6. Rig Critical Spare Parts List For Dual MONGOOSE PRO Shale Shakers ITEM PART NUMBER DESCRIPTION...
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M‑I SWACO MONGOOSE PRO Shale Shaker 20.1.1.3 Triple MONGOOSE PRO Rig Critical Spares Figure 38. Triple MONGOOSE PRO Shale Shaker Components Exploded View Table 7. Rig Critical Spare Parts List For Triple MONGOOSE PRO Shale Shakers ITEM PART DESCRIPTION NUMBER...
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M‑I SWACO MONGOOSE PRO Shale Shaker 20.1.1.4 Quad MONGOOSE PRO Rig Critical Spares Figure 39. Quad MONGOOSE PRO Shale Shaker Components Exploded View Table 8. Rig Critical Spare Parts List For Quad MONGOOSE PRO Shale Shakers ITEM PART NUMBER DESCRIPTION NUMBER...
VOLTAGE OF THE MOTOR IT IS REPLACING. REFER TO TABLE 9 FOR A COMPLETE NOTE PARTS BREAKDOWN OF THE MONGOOSE PRO FIXED WEIGHT MOTOR KITS. Figure 40. MONGOOSE PRO Motor Kit, Fixed Weight Table 9. Fixed Weight Motor Kit Parts List*...
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VOLTAGE OF THE MOTOR IT IS REPLACING. REFER TO TABLE 10 FOR A NOTE COMPLETE PARTS BREAKDOWN OF THE MONGOOSE PRO SWING WEIGHT MOTOR KITS. Figure 41. MONGOOSE PRO Motor Kit, Swing Weight Table 10. Swing Weight Motor Kit Parts List* USED IN ITEM PART...
M‑I SWACO MONGOOSE PRO Shale Shaker 21. DIAGRAMS AND SCHEMATICS 21.1 Wiring Diagram, Electrical Schematics Figure 42. UL Rated MONGOOSE PRO 240V Diagram Figure 43. UL Rated MONGOOSE PRO 380V Diagram Field Installation and Operation Manual 9092F02001AENG (D)
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M‑I SWACO MONGOOSE PRO Shale Shaker Figure 44. UL Rated MONGOOSE PRO 460V Diagram Figure 45. UL Rated MONGOOSE PRO 575V Diagram Field Installation and Operation Manual 9092F02001AENG (D)
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M‑I SWACO MONGOOSE PRO Shale Shaker Figure 46. ATEX/IECEx Rated MONGOOSE PRO Diagram Field Installation and Operation Manual 9092F02001AENG (D)
M‑I SWACO MONGOOSE PRO Shale Shaker 21.2 General Assembly Drawing Figure 48. General Assembly: Side View Field Installation and Operation Manual 9092F02001AENG (D)
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M‑I SWACO MONGOOSE PRO Shale Shaker Figure 49. General Assembly: Feed (Top), Discharge (Bottom) Views Field Installation and Operation Manual 9092F02001AENG (D)
M‑I SWACO MONGOOSE PRO Shale Shaker 21.4 Mechanical Diagrams 21.4.1 Piping and Instrumentation Diagram Figure 51. Piping and Instrumentation Diagram Field Installation and Operation Manual 9092F02001AENG (D)
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M‑I SWACO MONGOOSE PRO Shale Shaker THIS PAGE INTENTIONALLY BLANK Field Installation and Operation Manual 9092F02001AENG (D)
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P.O. Box 42842 Houston, Texas 77242-2842 www.miswaco.slb.com Email: questions@miswaco.slb.com This information is supplied solely for informational purposes and M‑I SWACO makes no guarantees or warranties, either expressed or implied, with respect to the accuracy and use of this data. All product warranties and guarantees shall be governed by the Standard Terms of Sale.
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