MacDon M150 2009 Setup Instruction
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MacDon M150 2009 Setup Instruction

MacDon M150 2009 Setup Instruction

Double windrow attachment
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Double Windrow Attachment
For M150 & M200 Tractors
SET-UP INSTRUCTION / OPERATOR'S MANUAL / PARTS CATALOG
January, 2009
Part #169216 $15

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Summary of Contents for MacDon M150 2009

  • Page 1 Double Windrow Attachment For M150 & M200 Tractors SET-UP INSTRUCTION / OPERATOR’S MANUAL / PARTS CATALOG January, 2009 Part #169216 $15...
  • Page 2 MACDON DOUBLE WINDROW ATTACHMENT...

  • Page 3: Table Of Contents

    The double windrow attachment (DWA) allows the combining of two windrows of conditioned material close together to be picked up by a forage chopper. This unit may be mounted on the following MacDon- built windrower tractors: M150 & M200. The system is for use with Model A30, A40, R80 and D60 headers with HC10 hay conditioners.

  • Page 4: Set-Up Instructions

    SET-UP INSTRUCTIONS NOTE: This unit fits only the tractor models listed on page 1. It can not be installed on the M100 tractor model. NOTE: This page refers to rework required for tractors built prior to Production Year 2008. For tractors built in 2008 and later, go to page 3.
  • Page 5 SET-UP INSTRUCTIONS 2. Install #12 ORB X #12 JIC fitting (A) to port Draper Drive Block Installation “R2” on DWA (double windrow attachment) drive block. Install #10 ORB X #10 JIC fitting (B) to port “P” on DWA drive block. Leave plastic plugs in these two ports.
  • Page 6 SET-UP INSTRUCTIONS 5. Remove hose (E) from cooler by-pass relief Platform Rail Installation valve next to oil filter and connect to fitting (B) on DWA drive block. The other end of hose is connected to the super charge pump. NOTE: Access to hose (E) can be from underneath tractor or by raising tractor hood and working from the left hand platform.
  • Page 7 SET-UP INSTRUCTIONS Linkage Installation 9. Remove support (A) by removing nut (B). 13. M150: Mount support (A) to tractor frame with two 1/2 x 2-3/4 inch long hex head bolts (F), flatwashers (under bolt heads) and nuts (E). These bolts replace the engine mount bolts (D) removed in step 12.
  • Page 8 SET-UP INSTRUCTIONS A30/40 & D60 16. Support linkage assembly with a forklift. NOTE: Make sure fork is not lifting against cylinder fitting. Align linkage with 4 bolts in 14. M200: Remove four bolts (D) from the front tractor frame. Mount linkage in the most engine mounts, two on left side and two on forward position (shown) if used with an R80 right side.
  • Page 9 SET-UP INSTRUCTIONS Re-install nut (D) with washer (E). Washers are supplied in hydraulic kit. A30/40 & D60 21. Remove shipping stand (F) at rear of deck 18. Cylinder pivot must be in the lower hole by removing two nuts (G) and (H) and (shown) for A30/40 or D60 headers and washers (J).
  • Page 10 SET-UP INSTRUCTIONS 100 mm or 4” 27. Adjust turnbuckle (Q) length so the deck is approximately 100 mm or 4” from the right 25. Align the deck pivot with holes in clevis by hand drive tire. The turnbuckle length raising or lowering the floor jack and insert should be about 530 mm long for the R80 shaft (P).
  • Page 11 SET-UP INSTRUCTIONS Hydraulics Installation HYDRAULICS OVERVIEW See following pages 9 to 11 for detailed installation instructions. Balloons above match callouts on photos on pages 9 to 11. See Maintenance/Service Section, page 22 for Hydraulic Schematic Form 169216 January 2009...
  • Page 12 SET-UP INSTRUCTIONS 31. The installation of case drain hose (G) Hydraulics Installation (continued) depends on the header configuration. See steps 28-31. A30/40 & R80 29. .Install #10 ORB X #10 JIC elbow (A) in port “DWA” on draper drive block. Install #12 ORB X #10 JIC elbow (B) in port “R1”.
  • Page 13 SET-UP INSTRUCTIONS D60 with reverser Reverser 35. On D60 headers with reverser kit, connect 34. On D60 headers without reverser kit, case drain hose (G) to “T” port on the connect case drain hose (G) to “T” port on header drive block. Disconnect the reel the header drive block.
  • Page 14 SET-UP INSTRUCTIONS 38. Install #6 ORB X #6 JIC elbow (R) in to port “K” on valve block (P). Route ¼” lift cylinder hose (S) through side of tractor frame and connect to elbow (R). Install plug (T) into port “J”. 39.
  • Page 15 SET-UP INSTRUCTIONS 46. Install rocker switch (F) in cover. The side with the prongs should be next to the operator’s seat. 43. Cut hole in decal and install rotary switch (C) as shown. The hole is already present in the mounting plate.

  • Page 16: Safety Sign Locations

    SET-UP INSTRUCTIONS SAFETY SIGN LOCATIONS ARROWS PROGRAM SELECT 49. The program in the tractor monitor needs to be changed to recognize the DWA. a. Turn the key on. Press PROGRAM and SELECT at the same time. Select YES for Tractor Setup. Toggle between YES and NO by pressing the ARROWS.

  • Page 17: Safety

    OPERATION CAUTION: To avoid bodily injury: 1. Review the safety sections of your tractor and header Operator’s Manuals. 2. Keep all shields in place. 3. Engage safety pin (A) when deck is raised fully for transport, service and storage or before going under deck for any reason.

  • Page 18: Deck Angle

    OPERATION To adjust deck angle: The deck angle relative to the right hand drive tire is adjustable with turnbuckle (Q). A distance of 100 mm (4”) from the deck to the tire is recommended. To adjust the turnbuckle, loosen the locking tab and rotate center tube to desired length then re-lock tab against tube.

  • Page 19: Deck Height

    OPERATION To adjust deck height: The deck should never touch the ground or excessive wear could occur to some deck components. If the deck is too low to the ground, raise it as follows: Lower linkage fully extending cylinder. Move bottom pivot pin to lower position (R).

  • Page 20: Conditioner Forming Shield Position

    OPERATION Conditioner Forming Shield Position: DECK LOWERED Adjust rear deflector baffle (H) so the crop flow does not interfere with the deck when it is fully raised. Crop Flow DECK RAISED Make sure forming shield is high enough to clear the deck when it is lowered (G).

  • Page 21: Operating Recommendations

    OPERATION may need to be lower for center windrowing. Operating Recommendations: b. If there are fins on the rear baffle, 15’, 16’, 18’, 20’ Headers: On the first pass, the remove them to prevent interference side delivery system is raised and crop is with the crop flow.

  • Page 22: Maintenance/Service

    MAINTENANCE/SERVICE Draper Tension Adjustment: Draper tension should be just enough to prevent slipping and keep draper from sagging. Set draper tension as follows: 1. Check that draper guide (rubber track on under- side of draper) is properly engaged in groove of drive roller and that idler roller is between the guides.

  • Page 23: Draper Replacement

    MAINTENANCE/SERVICE DANGER To avoid bodily injury or death from unexpected start-up fall raised machine, stop engine, remove key and engage safety pin before going under machine for any reason. Replacing Draper: 1. Raise deck partly up to increase space between deck and right hand drive tire. First remove front skid (J) by removing four nuts (K).

  • Page 24: Draper Roller Maintenance

    MAINTENANCE/SERVICE Draper Roller Maintenance: draper rollers have non-greaseable bearings. The external seal should be checked every 200 hours or more frequently in sandy conditions to obtain the maximum bearing life. Remove front skid to inspect seals. DANGER To avoid bodily injury or death from unexpected start-up fall...

  • Page 25: Lubrication

    MAINTENANCE/SERVICE 6. Install seal into roller by pushing on the Draper Roller Bearing/Seal Replacement: outer and inner race of the seal. A flat 1. Remove roller assembly. See previous washer (1.0” ID X 2.0” OD) works well to section for instructions. push against the seal.

  • Page 26: Hydraulic Schematic

    MAINTENANCE/SERVICE Hydraulic Schematic Form 169216 January 2009...

  • Page 27: Repair Parts

    REPAIR PARTS TABLE OF CONTENTS Deck, Draper & Rollers ........................26 - 29 Deck Supports & Linkage........................30 - 33 Hydraulics and In-Cab Electrical......................34, 35 Hydraulic Service Components......................36, 37 Decals ..............................38 Numerical List ............................39 Serial Number Record the serial number in the space provided. Plate is located on deck at (A).

  • Page 28: Deck, Draper & Rollers

    DECK, DRAPER & ROLLERS (Illustration 1) Form 169216 January 2009...
  • Page 29 DECK, DRAPER & ROLLERS PART SERIAL DESCRIPTION NUMBER NUMBER 172730 DECK – complete with decals ............ 172701 DECAL – draper/auger position ..........172700 DECAL – disc position..............115146 REFLECTOR – amber..............165281 DECAL – draper tension............. 134070 DECAL – warning, hydraulic............120449 MEMBER –...
  • Page 30 DECK, DRAPER & ROLLERS (Illustration 2) Form 169216 January 2009...
  • Page 31 DECK, DRAPER & ROLLERS PART SERIAL DESCRIPTION NUMBER NUMBER 144833 ROLLER – idler weldment ............144494 ROLLER – drive weldment ............144501 ARM – support................144499 ARM – roller support..............176000 ARM – support weldment ............144837 ARM – support rear ..............165735 PIN ASSEMBLY –...

  • Page 32: Deck Supports & Linkage

    DECK SUPPORTS & LINKAGE (Illustration 1) Form 169216 January 2009...
  • Page 33 DECK SUPPORTS & LINKAGE PART SERIAL DESCRIPTION NUMBER NUMBER 172746 ARM – decal assembly............... 172736 DECAL – warning DWA linkage ..........144592 ARM – front weldment ..............144593 ARM – bottom weldment ............144594 CLEVIS – weldment ..............172910 SHAFT ..................176018 SHAFT ..................
  • Page 34 DECK SUPPORTS & LINKAGE (Illustration 2) Form 169216 January 2009...
  • Page 35 DECK SUPPORTS & LINKAGE PART SERIAL DESCRIPTION NUMBER NUMBER 144590 -185859 SUPPORT WELDMENT KIT, consists of 176062, Items 15, 58 & hardware..176062 SUPPORT WELDMENT ............185860 172700 DECAL – disc position..............172701 DECAL – draper/auger position ..........172910 SHAFT ..................

  • Page 36: Hydraulics And In-Cab Electrical

    HYDRAULICS & IN-CAB ELECTRICAL Form 169216 January 2009...
  • Page 37 HYDRAULICS & IN-CAB ELECTRICAL PART SERIAL DESCRIPTION NUMBER NUMBER 163694 MANIFOLD-DWA DRIVE, see next page for service parts..... 110575 VALVE BLOCK AUX LIFT, see next page for service parts ..144807 HOSE – HYDRAULIC ..............21843 FITTING - ELBOW 90° HYD ............50221 FITTING - ELBOW 90°...

  • Page 38: Hydraulic Service Components

    HYDRAULIC SERVICE COMPONENTS Form 169216 January 2009...
  • Page 39 HYDRAULIC SERVICE COMPONENTS PART SERIAL DESCRIPTION NUMBER NUMBER 163694 MANIFOLD-DWA DRIVE ..............49846 SEAL KIT 162285 VALVE-RELIEF ................163166 CONTROL-PROPORTIONAL FLOW ..........162283 VALVE-DIFF PRESS SENSING ............. 162284 SEAL KIT #10 3 WAY-SHORT ............163159 FITTING-ZERO LEAK GOLD............163156 FITTING-ZERO LEAK GOLD............162286 PLUG-ORIFICE................

  • Page 40: Decals

    DECALS PART SERIAL DESCRIPTION NUMBER NUMBER 172701 DECAL – draper/auger position..........172700 DECAL – disc position ..............115146 REFLECTOR – amber..............115145 REFLECTOR – fluorescent red-orange........115147 REFLECTOR – red..............165281 DECAL – draper tension............. 134070 DECAL – warning, hydraulic............172736 DECAL –...

  • Page 41: Numerical List

    NUMERICAL LIST PART NO. PAGE PART NO. PAGE PART NO. PAGE PART NO. PAGE 2147 30280 120572 162287 7663 30282 120845 163142 10948 30282 132531 163143 11695 30441 132532 163149 14338 30441 132867 163154 16266 30441 132867 163155 18590 30470 134070 163156 18592...

This manual is also suitable for:

M200 2009

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