Schwing SP 1800-D Original Operating Instructions
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Schwing SP 1800-D Original Operating Instructions

Stationary concrete pump
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Original operating instructions
Stationary concrete pump
SP 1800-D
EN
SP 2800-D

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  • Page 1 Original operating instructions Stationary concrete pump SP 1800-D SP 2800-D...
  • Page 2 When placing an order, please specify the machine type and the machine number stamped on the type plate. Pass on these operating instructions when leaving the machine to someone else. Editor: SCHWING GmbH Department: TDS 1 Heerstr. 9-27 44653 Herne Art.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Designation Chapter Introduction Structure of the operating instructions Preface Declaration of conformity 1.2-3 Machine characteristics Technical data Machine description Pictographs without text Control, warning and steering elements (diesel drive) Control system Safety Safety manual Operation Driving operation Selection of the installation site Emergency Stop System Preparing operational readiness...
  • Page 4 TABLE OF CONTENTS Designation Chapter Pumping line 3.22 Local control 3.25 Remote control 3.26 Working operation - Mixer 3.30 Working operation - Placing boom 3.31 Working operation - Concrete pump 3.32 Working operation - Water system 3.33 Working operation - Air system 3.34 Control of operations 3.35...
  • Page 5 TABLE OF CONTENTS Designation Chapter Maintenance General maintenance instructions Types of fuel and filling quantity Grease and fuel recommendations Tightening torque Spare parts and accessories Maintenance plan 4.10 Maintenance report (master copies) 4.11 Description of the maintenance: Hydraulic fluid and filter 4.20 Check pressure settings 4.21...
  • Page 6 4.80 Radio controls * Special equipment * High-pressure cleaning system End hose shut-off valve Chamber valve External volume flow Hydraulic shut-off assembly Appendix Schwing information service 7.10 National contacts (Germany) 7.20 International contacts 7.30 * Special equipment ** Optional 005.154.01-EN...
  • Page 7 Presentation 1 Safety 2 Operation 3 Maintenance 4 Radio remote control 5 Special equipment 6 Appendix 7 005.007.00-EN...
  • Page 8 Blank page! 005.007.00-EN...

  • Page 9: Introduction

    1.1-1 STRUCTURE OF THE OPERATING INSTRUCTIONS Special safety and warning notices for your SCHWING machine are provided in the The present operating instructions have a individual chapters of these operating modular structure and consist of seven instructions. chapters. The operating instructions are...
  • Page 10 1.1-2 TERM DEFINITION THE INDIVIDUAL CHAPTERS OF THE OPERATING INSTRUCTIONS Special equipment: Description of the header: is equipment that can be opted for in addition The individual pages of each chapter are but is not absolutely necessary. continuously numbered. The page number is Example: additional lighting given in the header.
  • Page 11 1.1-3 STRUCTURE OF HAZARD CLASSES OF THE SIGNAL SAFETY NOTICES WORDS USED In these operating instructions, safety notices DANGER are provided in places where persons may be in danger. Identifies a high risk: Persons can be The described measures for hazard prevention immediately injured or killed.
  • Page 12 1.1-4 WARNING OF MATERIAL DAMAGE In this documentation you will find safety notices relating to the existence of a risk of material damage. The described measures for the prevention of material damage must be adhered to. SYMBOLS AND KEY WORDS USED This notice draws your attention to possible risks to your machine.

  • Page 13: Preface

    SCHWING MACHINE Schwing GmbH is not responsible for any damage resulting from the non-observance of described below, as well as owners or these regulations! operators of the machine.

  • Page 14: Declaration Of Conformity

    European Economic Area By making changes to the machine without the complies with the relevant EC directives. approval of SCHWING, as well as the use of accessories without admission by SCHWING, We confirm this by issuing a "declaration of both shall lose their validity.
  • Page 15 Person authorised, at the request of the market surveillance authorities, for the compilation of the relevant technical documents (declaration of conformity): CE – Person authorised by SCHWING GmbH This declaration looses its validity with any unauthorised changes to the machine.
  • Page 16 Person authorised, at the request of the market surveillance authorities, for the compilation of the relevant technical documents (declaration of conformity): CE – Person authorised by SCHWING GmbH This declaration looses its validity with any unauthorised changes to the machine.

  • Page 17: Machine Characteristics

    1.3-1 MACHINE CHARACTERISTICS The designation of the concrete pump means, for example: SP 1800 SP ......= SCHWING PUMP 1800 ....= Technical parameters (minimum value) Additional designations: SP 2800 D 147 kW 200........=  Pumping cylinder (mm) 120......
  • Page 18 1.3-2 TYPE PLATE The type plate of the concrete pump (Fig. 1) is located on the machine frame. The machine number is stamped into the frame under the type plate. CE LABELLING Fig. 1 Machines brought into circulation after 01.01.1995 in states of the European Economic Area (EEA) must comply with the basic health and safety requirements of the relevant EC regulations.
  • Page 19 - Operating a machine under extreme conditions, e.g. under excessive heat or excessive cold - Improper operation by machine operators without adequate training or instruction - Using concrete pipelines that are not approved by SCHWING - Not performing the boom inspections and corresponding repairs on time Any discrepancies can affect the service life accordingly.
  • Page 20 In the event of damages of any kind, the entire machine must be inspected. 1.3.2 CONTACT SCHWING IN THE EVENT OF OPERATIONS OUTSIDE OF THE INDICATED REFERENCE VALUES The following applies to all SCHWING machines: Fresh concrete tempera- +15 °C...

  • Page 21: Technical Data

    1.4-1 Technical data (diesel engine) Notice: Output data is theoretical max. value. WARNING The specified concrete pressures require suitable pumping line material, see the “Pumping line” chapter 004.997.02-EN...
  • Page 22 1.4-2 WARNING The specified concrete pressures require suitable pumping line material, see the “Pumping line” chapter 004.997.02-EN...
  • Page 23 1.4-3 WARNING The specified concrete pressures require suitable pumping line material, see the “Pumping line” chapter 004.997.02-EN...
  • Page 24 1.4-4 WARNING The specified concrete pressures require suitable pumping line material, see the “Pumping line” chapter 004.997.02-EN...
  • Page 25 1.4-5 WARNING The specified concrete pressures require suitable pumping line material, see the “Pumping line” chapter 004.997.02-EN...
  • Page 26 1.4-6 Blank page! 004.997.02-EN...
  • Page 27 1.4.1-1 NOISE INFORMATION FOR SCHWING CONCRETE HOISTING AND PLACING MACHINES WITH THE EXCEPTION OF TRUCK-MOUNTED CONCRETE PUMPS according to EC Machinery Directive 2006/42/EC and Noise Emissions Directive 2000/14/EC THE GUARANTEED SOUND THE HIGHEST SOUND POWER LEVEL ( L PRESSURE LEVEL ( L...
  • Page 28 1.4.1-2 Machine type Highest measured Measuring point in the guaranteed sound sound pressure level workplace (control power level (L pAmax station) pAmax 4 m from the front, SP 305, 500, 750 95 dB(A) on the right in the 95 dB(A) 123 dB(A) driving direction SP 1400 D...
  • Page 29 1.4.1-3 easuring point ( L ) measured from the front pAmax Ground clearance: 1.6 m Taking the measurement: Operate the machine at maximum hydraulic power. INFORMATION The measured sound pressure level ( L ) is also influenced by the installed drive power and the drive motor used.
  • Page 30 1.4.1-4 Blank page! 002.410.15-EN...

  • Page 31: Machine Description

    The most important assembly groups (Fig. 1) mortar, etc. is only permitted after consultation are: with Schwing. 1- Rock valve Both types differ essentially only by the installed driving power and corresponding 2- Pumping cylinder and piston hydraulic pumps.
  • Page 32 1.5-2 ROCK VALVE Like in a reciprocating piston engine, the pumping pistons in the two-cylinder piston pump are constantly changing their direction of motion. The two pistons run counter to one another. As the receding piston draws concrete out of the filling hopper, the advancing piston pushes the previously drawn-in concrete into the pumping line.
  • Page 33 1.6-1 Textless pictographs Different warning- And information signs in the national language are located on your SCHWING concrete pump, as well as textless pictographs. INFORMATION All signs and pictographs are important components of your machine! Should the machine be used in another language area than initially planned, the signs and labels must be exchanged for a national language version.
  • Page 34 1.6-2 PICTOGRAPHS Textless pictographs are located at various control elements of the machine. Concrete pump Starting damping Starting damping Delivery rate Pumping - 0 - Sucking on / off adjustment 10144573* 10187511* 10144566 98362082 Agitator Concrete pump Open Close Pump operation (P) - 0 Sucking - 0 - Pumping isolation valve isolation valve...
  • Page 35 1.6-3 Textless pictographs are located at various control elements of the machine. Speed adjuster Water pump Compressor CE signs 10086507 10158389* 10144568* 10148919 Main switch battery Delivery note box - No tread surface on - Off 98394724* 98393988 Stowing box EASy 200 display Underride protection device Up - 0 - Down...
  • Page 36 1.6-4 Lifting eye 98363577 10163380 Attention! Exemplary values for: Horizontal trailer load Vertical trailer load 98381870 98381419 * Only use with appropriate machinery = For stationary concrete pumps only 005.108.034-EN...
  • Page 37 1.7-1 Control, warning and steering elements (Diesel engine) Description of (Fig. 1) 1- Control panel Description of (Fig. 2) 2- Pressure gauge: Hydraulic oil pressure - agitator (auxiliary drive) 3- Shut-off valve to pos. 4 4- Pressure gauge: Hydraulic oil pressure - concrete pump Fig.
  • Page 38 1.7-2 1.7.2 Cable remote control (Fig. 5) 1- Light: Remote control active 2- Emergency Off button 3- Illuminated button: Concrete pump, suction 4- Button: Concrete pump off 5- Illuminated button: Concrete pump, pumping Fig. 5 1.7.3 Control panel arrangement (Fig. 6) 1- CAT control INFORMATION The SP 2800 with 168 kW is delivered with...
  • Page 39 1.7-3 1.7.4 IOPU TIER 4 CONTROL PANEL (Fig. 7); (Fig. 8) Yellow "fault/warning indicator" light indicates errors reported via the CAN bus. Red "fault/warning indicator" light indicates a shutdown reported via the CAN bus. "Regeneration request" button: The operator can use this button to send a regeneration request to the motor for the purpose of carrying out an active regeneration, see chapter 1.7-5.
  • Page 40 1.7-4 time "Hold" = 200 rpm, adjustable standard value) Key-operated switch: The operator starts the motor by turning the key to the "Start" position. "Motor shutdown via control panel" button. Switch actuation by the operator. To shut down the motor, the switch must be pushed in.
  • Page 41 1.7-5 1.7.5 "Regeneration" work instruction 4. At a degree of clogging of 100%, the INFORMATION following lights up on the display: Engine power failure! Observe the possible automatic regenerations of the diesel engine. The motor speed can be lowered 5. Further use without regeneration will result in automatically or the diesel engine will be the motor performance being independently switched off in pumping operation.
  • Page 42 1.7-6 11. Start of regeneration (from point 3 at the c. Any increases in motor speed return to latest). idling. a. Allow the machine to idle unencumbered. d. Turn back the key-operated switch. b. Switch on the upgraded key-operated switch (1) (Fig. 12). e.
  • Page 43 1.7-7 Descriptions of Fig. 13 1- Locking bar for grid assembly filling-in hopper 2- Cleaning cover of the rock valve 3- Lubrication point 4- Locking bar for outrigger Descriptions of Fig. 14 1- Hydraulic oil filter Fig. 13 Descriptions of Fig. 15 2- Breather screw on the water separator A warning is issued when the water level in the...
  • Page 44 1.7-8 Description of Fig. 16 3- Output regulation of the concrete pump Description of Fig. 17: 1- Output regulation of the concrete pump 2- Fuel fine filter 3- Fuel coarse prefilter Descriptions of Fig. 18 4- Fuel coarse prefilter in detail Fig.
  • Page 45 1.7-9 1.7.6 Main switch for starter batteries interrupted during normal operation (no emergency). The main switch for the starter batteries is located on the left in the direction of travel for Observe operating instructions of the motor the machines described in these operating manufacturer! instructions.
  • Page 46 1.7-10 Fig. 21; turn main switch for starter batteries to the right. 005.142.08-EN...
  • Page 47 Presentation 1 Safety 2 Operation 3 Maintenance 4 Radio remote control 5 Special equipment 6 Appendix 7 005.016.00-EN...
  • Page 48 Blank page! 005.016.00-EN...
  • Page 49 Safety Manual Concrete delivery and placing machines 01/2018 Rev16 EN...
  • Page 50 Verband Deutscher Maschinen- und Putzmeister Concrete Pumps GmbH Anlagenbau e. V. (VDMA) Max–Eyth–Straße 10 Bau- und Baustoffmaschinen 72631 Aichtal Lyoner Straße 18 60528 Frankfurt Schwing GmbH Heerstraße 9–27 Telefon +49 69 6603-1262 44653 Herne +49 69 6603-2262 E-Mail bub@vdma.org Liebherr–Betonpumpen GmbH Internet bub.vdma.org...
  • Page 51 Table of contents Concrete delivery and placing machines . . . Table of contents Foreword ................. Terms, definitions, requirements ..........Definition of terms ......................1.1.1 Machine ........................... 1.1.2 Concrete pump ........................ 1.1.3 Arm assembly ......................... 1.1.4 Placing boom ........................1.1.5 Base structure .........................
  • Page 52 Table of contents Concrete delivery and placing machines . . . Personnel ........................1.5.1 Requirements ........................1.5.2 Qualifications ........................1.5.3 Responsibility of the machine operator ................Operating Instructions, operating procedures and other regulations ......1.6.1 Operating Instructions ..................... 1.6.2 Operating procedures ..................... 1.6.3 Other regulations ......................
  • Page 53 Table of contents Concrete delivery and placing machines . . . 2.5.6 Concreting in cold weather ....................Delivery line systems ...................... 2.6.1 Suitable delivery lines ..................... 2.6.2 Securing delivery lines ....................2.6.3 Leak tightness and blockages ..................2.6.4 Opening delivery lines ..................... 2.6.5 Clearance to delivery lines ....................
  • Page 54 Table of contents Concrete delivery and placing machines . . . Noise emissions ......................3.10 Exhaust fumes ........................ 3.11 Functional fluids ......................3.12 Disposal of the machine ....................Index ..................01/2018 Rev16 EN...

  • Page 55: Foreword

    Safety Manual Concrete delivery and placing machines Foreword This Safety Manual contains important information on how to operate concrete delivery and placing machines safely, properly and economi‐ cally. Observing these instructions helps to avoid danger, to reduce repair costs and downtimes and to increase the reliability and service life of the machine.
  • Page 56 01/2018 Rev16 EN...

  • Page 57: Terms, Definitions, Requirements

    Safety Manual Concrete delivery and placing machines Terms, definitions, requirements 01/2018 Rev16 EN...
  • Page 58 01/2018 Rev16 EN...

  • Page 59: Definition Of Terms

    Safety Manual Concrete delivery and placing machines Definition of terms The terms used in this Safety Manual are explained below, along with descriptions of the requirements placed on specific groups of people. 1.1.1 Machine For the purposes of this Safety Manual, concrete delivery and placing machines are defined as: ●...

  • Page 60: Truck Mixer

    Safety Manual Concrete delivery and placing machines 1.1.6 Truck mixer For the purposes of this Safety Manual, truck mixers are defined as vehicles with mixing equipment for transporting concrete. 1.1.7 Delivery line systems For the purposes of this Safety Manual, delivery line systems are de‐ fined as self-contained pipes or hoses in which concrete is pumped from the concrete pump to the placement site.

  • Page 61: Signaller And Other Auxiliary Personnel

    Safety Manual Concrete delivery and placing machines 1.1.13 Signaller and other auxiliary personnel Persons instructed by the site management to help the machine oper‐ ator in his work if the latter is unable to observe all areas of operation and danger zones. Signallers must be able to independently evaluate all dangerous situations which may occur when working with a con‐...

  • Page 62: Place Of Work, Working Area, Danger Zone

    Safety Manual Concrete delivery and placing machines 1.1.19 Place of work, working area, danger zone 1.1.19.1 Mobile machines Figure 1: Example 1.1.19.2 Stationary machines Figure 2: Example 01/2018 Rev16 EN...
  • Page 63 Safety Manual Concrete delivery and placing machines Pos. Designation Explanation Place of work (during Machine operator In normal operation, with the remote con‐ pumping operations) trol Hoseman At the end hose in the danger zone Signaller In the machine operator's range of vision Auxiliary personnel As machine operators of the manual placing system...
  • Page 64 Safety Manual Concrete delivery and placing machines 1.1.19.3 Place of work The place of work is the area in which people must remain in order to carry out the work. Place of work – machine operator The machine operator's place of work is with the remote control when the pump is in operation.
  • Page 65 Safety Manual Concrete delivery and placing machines Impermissible working area Because of their high manoeuvrability, some placing booms can also be shifted into positions for which they are not designed. This may overload or damage the placing boom. Placing booms must therefore (Impermissible only be moved within the permitted working area.

  • Page 66: Designated Use

    Safety Manual Concrete delivery and placing machines Machine All the time the vehicle is in operation, there is a risk of injury on and below the machine from moving parts and bursting delivery lines or hydraulic hoses, as well as a risk of falling on slippery surfaces or steps.

  • Page 67: Retesting (Safety Inspection)

    Safety Manual Concrete delivery and placing machines You must also observe the Operating Instructions and comply with the intervals and conditions for inspections (particularly retesting) and maintenance work in order to operate the machine within the limits of its proper use. 1.2.1 Retesting (safety inspection) After initial commissioning of the machine, the operational safety of...

  • Page 68: Improper Use

    Safety Manual Concrete delivery and placing machines The day of initial commissioning in accordance with the handover re‐ port and the machine's operating hours meter are definitive for the in‐ tervals. This operating hours meter records the hours of pumping op‐ erations.

  • Page 69: Lifting Loads

    Safety Manual Concrete delivery and placing machines 1.3.2 Lifting loads The placing boom must never be used for lifting loads. 1.3.3 Removing obstacles The placing boom must not be used under any circumstances to re‐ move obstacles. This would overload the placing boom, causing dam‐ age and endangering people.

  • Page 70: Impermissible End Hose

    Safety Manual Concrete delivery and placing machines 1.3.6 Impermissible end hose There must be no couplings, spouts, discharge stops or other items fixed to the outlet end of the end hose unless they are approved by the manufacturer. 1.3.7 Impermissible working area During pumping operations, the end hose must not be moved back‐...

  • Page 71: Climbing The Placing Boom

    Safety Manual Concrete delivery and placing machines In addition to this, additional impermissible working areas exist, de‐ pending on the machine model and manufacturer, which are descri‐ bed in the Operating Instructions. 1.3.8 Climbing the placing boom It is prohibited to climb the placing boom, to stand on top of it or to misuse it as a working platform or climbing aid.

  • Page 72: Exclusion Of Liability

    Safety Manual Concrete delivery and placing machines Exclusion of liability Where the manufacturer's delivery conditions are agreed, liability will be as described in the provisions there. The manufacturer is not liable for damage in cases specified there. Unless the responsibility of the manufacturer, the warranty will be in‐ validated in the following situations in particular: ●...

  • Page 73: Qualifications

    Safety Manual Concrete delivery and placing machines ● They must have demonstrated their competence to the operator. ● They can be expected to reliably execute the tasks with which they are charged. The operating personnel must not wear loose garments or jewellery, including rings.

  • Page 74: Operating Procedures

    Safety Manual Concrete delivery and placing machines As the operator, you must always make sure that the Operating In‐ structions are available. The Operating Instructions and check book must always be kept to hand at the site of use of the machine (in the tool compartment or container provided for this purpose).

  • Page 75: Other Regulations

    Safety Manual Concrete delivery and placing machines 1.6.3 Other regulations The current regulations for concrete delivery and placing machines as issued by: ● The legal authorities in your country ● The national supervisory bodies ● The responsible commercial liability insurance company. Personal protective equipment In order to reduce risks to personnel, the operating personnel must use personal protective equipment insofar as this is necessary or...
  • Page 76 Safety Manual Concrete delivery and placing machines Symbol Meaning Protective gloves Protective gloves protect your hands from ag‐ gressive or chemical substances, mechanical effects (e.g. impact) and from cuts. (DIN EN 388; Protective gloves against me‐ chanical risks; Class 1111) Protective goggles Protective goggles protect your eyes from in‐...

  • Page 77: Setting Up And Working With The Machine

    Safety Manual Concrete delivery and placing machines Setting up and working with the machine 01/2018 Rev16 EN...
  • Page 78 01/2018 Rev16 EN...

  • Page 79: Before Working With The Machine

    Safety Manual Concrete delivery and placing machines Before working with the machine 2.1.1 Checking that the machine is ready for operation As machine operator, it is your responsibility to check the machine for external damage and defects before any use of the machine. You must immediately report any changes (including changes in the work‐...

  • Page 80: Discharge Voltage Pattern

    Safety Manual Concrete delivery and placing machines 2.2.2 Discharge voltage pattern In the event of a flash over, what is known as a “discharge voltage pattern” is formed in the vicinity of the machine. The voltage decrea‐ ses from the inside to the outside in this discharge voltage pattern. If you step inside this discharge voltage pattern, you will bridge different potentials.

  • Page 81: Highvoltage Warning Devices

    Safety Manual Concrete delivery and placing machines You must stand as close as possible to the unfolded placing boom if you wish to correctly estimate the movements of the boom and, above all, the clearance between the placing boom and obstacles or high-voltage lines.

  • Page 82: Earthing In The Event Of Electrostatic Charging

    Safety Manual Concrete delivery and placing machines If your machine comes into contact with high-voltage lines: ● Warn people standing outside the area not to approach or touch the machine. ● Have the power switched off. ● Only leave the machine once you are sure that the line you have touched or damaged has been deenergised.

  • Page 83: Stationary Machines

    Safety Manual Concrete delivery and placing machines Stationary machines 2.3.1 Setup site Stationary machines are generally used on a construction site for a lengthy period. For this reason, site management should prepare the setup site carefully. Site management must deliver the necessary documents in good time in order to be able to prepare the founda‐...

  • Page 84: Mobile Machines

    Safety Manual Concrete delivery and placing machines If there are transport fixtures provided for the machine or its individual components, only these should be used. The machine/components must be properly secured during transport. The transport vehicle and machine must be marked to conform with the road traffic regulations in the country concerned if they are to use the public highway.

  • Page 85: Supporting Ground

    Safety Manual Concrete delivery and placing machines 2.4.2 Supporting ground Find out the load-bearing capacity of the supporting ground. The site management will be able to state the permitted ground pressure. If the load-bearing capacity is unknown, assume the that worst case scenario applies.

  • Page 86: Corner Bearing Loads

    Safety Manual Concrete delivery and placing machines 2.4.3 Corner bearing loads The corner bearing load is stated on each support leg. This value must always be legible. The load supported by each support leg is conically diffused in the ground at an angle of 45 °. Safe clearance to the pits and slopes must be maintained, and such clearance must be determined in accord‐...

  • Page 87: Driving

    Safety Manual Concrete delivery and placing machines Do not carry out more than one movement at a time. If a movement is stopped, the entire volume of fluid is available for the remaining movements, and can increase their speeds. Depending on the de‐ sign, it may be the case that carrying out several movements at once (as opposed to carrying out a single movement at maximum speed at any one time) does not bring any advantage in terms of time.
  • Page 88 Safety Manual Concrete delivery and placing machines ● Accessories and moving parts belonging to the machine must be safely stowed/secured. ● The maximum permissible gross weight must not be exceeded. While the vehicle is being driven, the delivery line, pump and hopper must be empty.

  • Page 89: Towing

    Safety Manual Concrete delivery and placing machines For truck mixer concrete pumps, only turn the mixer drum at the maxi‐ mum specified speed of rotation whilst the truck is in motion. The truck is at risk of toppling over, particularly when travelling round cor‐ ners.

  • Page 90: Placing Booms

    Safety Manual Concrete delivery and placing machines Placing booms 2.5.1 Unfold placing boom Only raise a mobile placing boom from the driving position once the machine has been supported in accordance with the Operating In‐ structions. Stationary placing booms may only be raised after the proper set-up has been checked by a subject expert.

  • Page 91: End Hose

    Safety Manual Concrete delivery and placing machines Press the EMERGENCY STOP immediately if the placing BUTTON boom moves unexpectedly. If this should occur, you must cease working and have the cause of the fault rectified by your qualified per‐ sonnel or our After Sales Service personnel. Placing booms with placing boom hinges which allow considerable flex angles have a very large potential working area.

  • Page 92: Guiding The End Hose Ergonomically

    Safety Manual Concrete delivery and placing machines The diameter of the danger zone is twice the end hose length. Do not guide the end hose when pumping is started. There is a risk of acci‐ dent from the end hose swinging out or stones being ejected. (Ex‐...

  • Page 93: Connecting Drills

    Safety Manual Concrete delivery and placing machines 2.5.4 Connecting drills If a drill is connected to the delivery line for the placing boom, it must not place any further strain on the placing boom. The placing boom must be connected to the drill in such a way that the placing boom does not require adjustment.

  • Page 94: Concreting In Cold Weather

    Safety Manual Concrete delivery and placing machines 2.5.6 Concreting in cold weather Placing booms must not be used at temperatures of below minus 15 °C (+5 °F) except with the express approval of the manufacturer. There is a danger of damage to the steel (brittle fracture) and the seals throughout the system at such extreme minus temperatures.

  • Page 95: Leak Tightness And Blockages

    Safety Manual Concrete delivery and placing machines 2.6.3 Leak tightness and blockages Regularly force water through the delivery line under operating pres‐ sure to check that the system is watertight. A properly cleaned delivery line is the best insurance against the for‐ mation of blockages.

  • Page 96: Opening Delivery Lines

    Safety Manual Concrete delivery and placing machines 2.6.4 Opening delivery lines Delivery lines must not be opened or tapped off while they are pres‐ surised. Concrete exiting under pressure can cause injury. The con‐ crete column must be depressurised by reverse pumping before the delivery line is opened.

  • Page 97: Devices For Shutting Off, Diverting And Cleaning

    Safety Manual Concrete delivery and placing machines 2.6.8 Devices for shutting off, diverting and cleaning During operation, there is a risk of being crushed and of injury by shearing. Hydraulically driven devices are generally supplied with power by the hydraulic system of a machine. For this reason, there must always be a line of sight between the devices and the machine fitted with the control unit.

  • Page 98: Remote Control

    Safety Manual Concrete delivery and placing machines 2.7.3 Remote control You must always carry the remote control on your person when the machine is ready for operation. Only in this way can it be guaranteed that you can press the EMERGENCY STOP in the event of an BUTTON emergency situation.

  • Page 99: Constant Observation Of The Machine

    Safety Manual Concrete delivery and placing machines Do not insert any objects (shovel handle, trowel, etc.) into moving ma‐ chine components. Such objects could become trapped and dragged into the machine. They might then hit you or be torn from your hands and cause you injury.

  • Page 100: Cleaning Agents

    Safety Manual Concrete delivery and placing machines The preferred methods for cleaning the delivery line are reverse pumping or forced cleaning with water. The agitator must be switched on during reverse pumping. Otherwise, the concrete flowing back into the hopper can bend the agitator shaft. Use a catch basket, pipe cleaning head and wash-out ball for forced cleaning to prevent any water from flowing into the formwork.

  • Page 101: Cleaning With Compressed Air

    Safety Manual Concrete delivery and placing machines manufacturer's instructions regarding use and safe handling. Wear protective clothing. Always rinse off cleaning agent thoroughly with clean water; do not allow puddles to form. Do not use sea water or other water containing salt for cleaning pur‐ poses.

  • Page 102: Protection Against Water

    Safety Manual Concrete delivery and placing machines ● A catch basket must be fastened at the end of the delivery line and a wash-out adaptor must be fitted on the head of the delivery line. The catch basket and washout adaptor must fit the delivery line system.

  • Page 103: Post-Cleaning Procedure

    Safety Manual Concrete delivery and placing machines You must close/seal all openings into which water/steam/cleaning agent must not penetrate for safety or functional reasons before cleaning the machine with water or a steam jet (high-pressure clean‐ er) or other cleaning agents. Electric motors and control cabinets are particularly at risk.
  • Page 104 01/2018 Rev16 EN...

  • Page 105: Maintenance And Special Work

    Safety Manual Concrete delivery and placing machines Maintenance and special work 01/2018 Rev16 EN...
  • Page 106 01/2018 Rev16 EN...

  • Page 107: Requirements For Special Work

    Safety Manual Concrete delivery and placing machines Requirements for special work As the operator, it is your responsibility to provide all the necessary information to the personnel involved before special work or mainte‐ nance work is carried out. Someone should be nominated as the per‐ son responsible for this.

  • Page 108: Welding

    Safety Manual Concrete delivery and placing machines Work on chassis, braking and steering systems must only be carried out by qualified personnel trained for such work. Clean any traces of oil, fuel or preservatives from the machine, espe‐ cially connections and threaded unions, before carrying out mainte‐ nance or repair work.

  • Page 109: Working On The Placing Boom

    Safety Manual Concrete delivery and placing machines Electronic components can be destroyed by stray voltage during arc welding processes. For this reason: ● Disconnect the remote control cable from the control console. ● Disconnect all cables leading to the receiver of the radio remote control system.

  • Page 110: Safetyrelevant Components

    Safety Manual Concrete delivery and placing machines Safetyrelevant components Work on safety-relevant components requires particular specialist knowledge. The following activities in particular must only be carried out by quali‐ fied personnel that have been authorised by the manufacturer: ● Repairing, replacing or adjusting safety-relevant components and adjustable devices (pressure limiting valves, potentiometers, fluid flow limiters, hydraulic cylinders, sensors, etc.) ●...

  • Page 111: Electrical Power

    Safety Manual Concrete delivery and placing machines Electrical power 3.7.1 General Work on electrical systems or operating equipment must only be car‐ ried out by qualified personnel. For further information on machines (Power at that are operated using the site power supply, see also the the construction site P.

  • Page 112: Power At The Construction Site

    Safety Manual Concrete delivery and placing machines IP 54 means: ● Complete protection against contact with live components or inter‐ nal moving parts. Protection against damaging dust deposits. ● Water spraying on the equipment from random directions must not have a damaging effect. Use only original fuses with the specified voltage rating.
  • Page 113 Safety Manual Concrete delivery and placing machines Injection through the skin is a major medical emergency. In the event of injuries caused by pressurised fluid, inform the company medical officer and call a medical specialist immediately. This also applies for injuries which may seem only slight.

  • Page 114: Replacing Hydraulic Hoses

    Safety Manual Concrete delivery and placing machines Open vent valves very carefully until hydraulic fluid starts to escape. You should on no account open vent valves further than necessary or go so far as to remove them. Damaged hydraulic lines must be replaced rather than repaired. You must replace damaged or saturated hydraulic hoses immediately.

  • Page 115: Functional Fluids

    Safety Manual Concrete delivery and placing machines Wear personal protective clothing and equipment for all work in which exhaust gases or particles of building material can enter the body through the respiratory passages. Comply with the information issued by the manufacturer of the building material. 3.11 Functional fluids When handling oils, greases and other functional fluids, observe the...

  • Page 116: Disposal Of The Machine

    Safety Manual Concrete delivery and placing machines Have used operating equipment and functional fluids such as filters, batteries, oil, brake fluid, etc. disposed of properly. Used cleaning rags should also be disposed of properly. 3.12 Disposal of the machine To dispose of the machine, you must proceed in accordance with all points in the disposal regulations which apply in your country.

  • Page 117: Index

    Safety Manual Concrete delivery and placing machines Index In this chapter, you will find the most important keywords and the number(s) of the page(s) on which they appear. This index of key words is in alphabetical order.  P. 11 Definition of terms  P.
  • Page 118 Safety Manual Concrete delivery and placing machines  P. 23  P. 48 Highpressure delivery Opening delivery lines  P. 31  P. 25 High-voltage lines Operating Instructions  P. 33 Highvoltage warning devices Operating Instructions, operating procedures and other  P. 25 regulations  P. 18 Hopper  P.
  • Page 119 Safety Manual Concrete delivery and placing machines  P. 21 Removing obstacles  P. 31  P. 42 Rendering the machine ready for operation Unfold placing boom  P. 66 Replacing hydraulic hoses  P. 24 Requirements  P. 60 Welding  P. 59 Requirements for special work  P.
  • Page 120 01/2018 Rev16 EN...
  • Page 123 Presentation 1 Safety 2 Operation 3 Maintenance 4 Radio remote control 5 Special equipment 6 Appendix 7 005.017.00-EN...
  • Page 124 Blank page! 005.017.00-EN...
  • Page 125 3.2-1 DRIVING OPERATION AIR PRESSURE TABLE OBSERVE Tyre size Air pressure (bar/psi) SAFETY MANUAL 6.50 R 16 C 5.0 / 70 INFORMATION 7.00 R 16 6.0 / 85 Trailer concrete pumps may only be driven in 7.50 R 16 6.5 / 90 open road traffic with the relevant 8.25 R 16 7.0 / 95...
  • Page 126 3.2-1 Blank page! 001.855.06-EN...
  • Page 127 3.3-1 SELECTION OF THE INSTALLATION SITE OBSERVE SAFETY MANUAL The machine operator must select the site so that: - Stability is ensured; - The prescribed safety distance of the machine from excavations is adhered to; - Construction site traffic or road traffic is not hindered.
  • Page 128 Concrete pumps must be earthed when in proximity to transmitters, in order to dissipate electrostatic charge. As of May 2012, SCHWING concrete pumps are equipped with an available connection for an earthing cable. As a rule, a stainless steel screw M12 with nut is located on the left-hand vertical spar 1 (Fig.
  • Page 129 3.3-3 Fig. 1 001.462.06-EN...
  • Page 130 3.3-4 Blank page! 001.462.06-EN...
  • Page 131 3.4-1 ELECTRIC JUNCTION* INSTRUCTIONS FOR ELECTRICAL TECHNICIANS OBSERVE 1. STANDARD EQUIPMENT SAFETY MANUAL! Protection class: IP 54 Operability during mains voltage fluctuations: ISO Class B When connecting to the supply line, ensure that a right rotating field is present. Protection against radio and television reception disturbances: No disturbances with asynchronous squirrel-cage motors DANGER...
  • Page 132 3.4-2 3. CHECK ROTATIONAL DIRECTION OF THE ELECTRIC MOTORS (CONTROL WITHOUT PHASE SEQUENCE MONITORING) Check rotational direction of the electric motors prior to commissioning the machine. This is marked on new machines by arrows on the fan blowers of the motor. The rotational direction is always clockwise on the ventilators (clockwise direction).
  • Page 133 3.5-1 - Start the motor, if necessary, and set the EMERGENCY STOP SYSTEM (diesel) operating speed. OBSERVE - Start the desired functions with the SAFETY MANUAL corresponding control elements. The tarnish protection prevents the concrete DANGER pump and agitator from starting by simply Prior to any working operation, check the unlocking the actuated EMERGENCY STOP button.
  • Page 134 3.5-2 CAUTION Do not hesitate to press the nearest EMERGENCY-STOP switch immediately, if this helps to prevent an accident. If the machine carries out unwanted movements, directing the machine in the opposite direction can be ineffective if the corresponding hydraulic control valve jams, for example.
  • Page 135 3.10-1 3.10 Preparing operational readiness Then close the water box and secure it with a wedge (2) and clip pin (3). Check the hydraulic oil level in the reservoir (1) (Fig.: 1). The oil box is located at the front left in the direction of travel.
  • Page 136 3.10-2 Check whether the ball valve (1) (Fig.: 4) on the concrete pump control block is in the operating position. The ball valve is opened when in operating position (notch in the plug in flow direction). The ball valve is used to block the concrete pump during repair work.
  • Page 137 3.10-3 3.10.1 Diesel engine ATTENTION Carry out the necessary work in accordance with the motor operating Material damage caused by hydraulic oil instructions prior to commissioning the in fuel tank! drive motor (check oil level, etc.). The machine can be severely damaged if the DANGER tanks for fuel and hydraulic oil are mixed up.
  • Page 138 3.10-4 Fig.: 8 Fig.: 7 The AdBlue tank is installed on the left-hand side in the direction of travel and can be swung out (1) (Fig.: 9). In order to access the AdBlue tank, open the left-hand maintenance flap (Fig.: 9), Disengage the safety on the slewing arm Fig.: 9 (2;...
  • Page 139 3.10-5 Fig.: 10 Fig.: 12 Fig.: 11; locked release Fig.: 13 005.144.04-EN...
  • Page 140 3.10-6 Fig.: 14 3.10.2 Theoretical operating time Theoretically, the following operating times apply for each full tank with an average fuel consumption of approx. 220 g per kW and hour: Fig.: 15; explanation of formula Max. diesel filling volume in (L) To A) (tank contents) To B)
  • Page 141 3.11-1 3.11 Drive circuit 3.11.1 Starting the diesel engine CAUTION Unintentional start-up! After starting the drive motor, the hydraulic pumps immediately deliver oil. In order to prevent the unintentional start-up of a function, switch all engaged steering elements to the "0 position" prior to starting. Fig.
  • Page 142 3.11-2 Increase the motor speed slightly using the button (11) (Fig. 4/Fig. 5) and let the diesel engine warm up at a moderate speed without a load. Pay attention to irregularities. Once the diesel engine has warmed up, check the nominal output (operating speed). To do this, increase the rotational speed with the button (11) and make sure the adjustable maximum speed does not exceed the nominal...
  • Page 143 3.11-3 3.11.2 Switching off the diesel engine 3.11.3 Forced switch-off of motor (Fig. 9) The motor can be switched off immediately via Allow the engine to idle for a few minutes to a forced switch-off in case of an emergency. equalise the temperature.
  • Page 144 3.11-4 Fig. 7; control panel with regeneration. Fig. 8; control panel with TSC. Fig. 9; pos. 2 - “Forced switch-off of motor” button 005.145.03-EN...
  • Page 145 3.20-1 INSTALLING THE MACHINE ATTENTION Extend hydraulic supporting stands evenly. OBSERVE SAFETY MANUAL Do not drive a cylinder to the limit stop before the next one has been driven. The frame and The installation site must be set up so that the outrigger were put under unnecessary strain.
  • Page 146 3.20-2 1. OUTRIGGER VARIANTS The machine can be delivered with a mechanical or semi-hydraulic outrigger. On request, delivery without axle is possible. In this case, the machine must be installed using a crane. - Use a suitable sling/lifting tackle and only attach it to the lifting Fig.
  • Page 147 3.20-3 2. MACHINE WITH CHASSIS FRAME - Drive the machine to the prepared installation site. - Lay a suitable spacer (e.g. item no.: 1095646) under the supporting dish of the support winch (Fig. 1). - Before the concrete pump is uncoupled from the towing vehicle, loosen the toggle 1 (Fig.
  • Page 148 3.20-4 2.1 MECHANICAL OUTRIGGER - Lower the machine at the front using the crank 4 (Fig. 1). - Lower rear connection pieces 2 (Fig. 2+3) and secure with bolts and split pins. - Raise the machine at the front using the crank 4 (Fig.
  • Page 149 3.20-5 2.2 SEMI-HYDRAULIC OUTRIGGER DANGER (Special equipment) Danger of crushing! Do NOT remain in the danger area during For the semi-hydraulic support, the oil flow of actuation of the support legs! the "agitator pump" is conducted to the control blocks of the outrigger using a ball valve. - Lower the machine at the front using the crank 4 (Fig.
  • Page 150 3.20-6 Blank page! 004.551.01-EN...
  • Page 151 Fig.: 3 3.22.1 MARKING OF DELIVERY TUBES Tapered tube marking as of approx. 2017 AND ELBOWS All SCHWING delivery tubes and elbows are marked as follows (for example, Fig.: 1 - Fig.: 4). Fig.: 4 Elbow marking as of approx. 2017 Caption (Fig.: 2 - Fig.: 4)
  • Page 152 3.22-2 3.22.2 MARKING OF THE PUMPING LINE ON THE PLACING BOOM A distinctive type plate is located on the placing boom (Fig.: 5) for the placing boom pumping line. The type plate for 4-section placing booms has the same structure. The nominal sizes (DN) specified on this type plate are the maximum allowable.
  • Page 153 Tubes, elbows, couplings, etc. stationary concrete pump. We would like to draw attention once again to DANGER the fact that SCHWING is not liable for damages caused by improper or negligent Loss of stability due to unsuitable operation, maintenance and repair or improper pumping lines! use.
  • Page 154 With piston-side pressure, only use suitable pumping line material. The concrete pressure that can be determined by the hydraulic pressure must not exceed the maximum permissible concrete pressure of the pumping line components used. The machine must only be modified by SCHWING customer service. 003.336.15-EN...
  • Page 155 3.22-5 3.23.5 SHORT OUTLET (FOLDABLE) The foldable pipeline outlet can make the connection flange of the rock valve accessible and cleaned trough the foldable pipeline outlet. In order to make the connection flange freely accessible: - Pull clip pin 1 (Fig.: 8) - Loosen the wedge (2) - Disassemble the coupling (3) - Pull the clip pin (4) out of the wedge (5)
  • Page 156 (CAN BE FOLDED AND ROTATED) For a simplified connection of a separate - Rotate the foldable and rotatable outlet into pumping line, certain SCHWING truck-mounted the required position (e.g. 6; Fig.: 10) and fold concrete pumps can be optionally equipped it back.
  • Page 157 3.22-7 3.23.7 LARGER OUTLET DN 180/180/150 (FOLDABLE) The folding function is the same as for the short outlet. The larger outlet 180/180/150 has the advantage of having less concrete resistance. Use the larger outlet when you wish to pump concrete that is hard to pump. The larger outlet 180/180/150 also has a 14 degree elbow mounted on the rock valve, see 1;...
  • Page 158 "Safety for split couplings" (clip pin). If you have any queries about the pumping line, get in touch with SCHWING customer service. Secure the cup expansion couplings evenly with the "Safety for cup expansion couplings"...
  • Page 159 3.22-9 1. Delivery tubes for split couplings (Fig.: 12) These correspond to the system used in placing booms. They can be used with a pressure of up to 85 bar depending on the nominal sizes (DN). Separately installed pumping lines are suitable up to 110 bar. Due to the external seal (3), which must be Fig.: 12 removed and cleaned with each modification,...
  • Page 160 3.22-10 3.23.9 CONCRETE DELIVERY HOSES Observe the safety instructions on the machine, see Fig.: 16 - Fig.: 18. 3.23.9.1 END HOSES OBSERVE SAFETY MANUAL An end hose is connected at the end of the pumping line for the distribution of the concrete. DANGER Fig.: 16 Direct danger to life in the danger zone of the...
  • Page 161 3.22-11 3.23.9.3 HOSE PIPES Narrow radii and bends favour clogging and cause the hose to pulsate. Multiple connecting hoses are often connected - Do not pull hoses, especially not over sharp with hose pipes in the mobile restoration edges. operation. - Do not twist hoses.
  • Page 162 3.22-12 3.23.9.5 CLEANING OF THE HOSE PIPE 3.23.10 OBSERVATION DURING OPERATION Prior to operation, it must be ensured that the DANGER pumping line is in flawless condition. Direct danger to life due to flapping hoses! Check the safety devices of the pumping line, see Fig.: 19.
  • Page 163 Check the pumping line frequently with a suitable wall thickness measurement device according to the operating conditions. See chapter 4.44 "Pumping line maintenance". The SCHWING customer service can mention suitable measurement devices depending on the pumping line material used. We strongly recommend to build the pumping line exclusively with suitable SCHWING material.
  • Page 164 3.22-14 Blank page! 003.336.15-EN...
  • Page 165 3.30-1 Light 1 (Fig. 2) flashes on the remote control WORKING OPERATION - GENERAL while the motor is running, indicating that the INFORMATION remote control is active. OBSERVE SAFETY MANUAL SPECIAL EQUIPMENT Outrigger, compressor, water pump and shut- off assembly are supplied by the agitator pump and activated with engaged control elements (see hydraulic switching diagram).
  • Page 166 3.30-2 CP LOCAL CONTROL In the event that the machine has to be operated in case of an emergency or test operation, a bypass plug has to be inserted into the power outlet 11 (Fig. 3). Without this plug, no electrical power is available to control the machine and the EMERGENCY STOP valve remains open.
  • Page 167 3.32-1 WORKING OPERATION: AUXILIARY POWER CAUTION UNITS Unintentional start-up! OBSERVE After switching on the drive motor, the SAFETY MANUAL auxiliary pump (agitator pump) pumps oil immediately. The hydraulic pump of the agitator provides various special equipment, if necessary, for However, the agitator only starts when example: switching the corresponding buttons on the control station of the agitator control block...
  • Page 168 3.32-2 The following description only applies to SP 1800/2800 types. For equipment with a hydraulic outrigger, a ball valve selects between the outrigger and additional functions. In the position: Outrigger, only it can be driven. In the position: "Agitator", the oil flow is conducted to other control valves of the special equipment and agitator.
  • Page 169 3.33-1 - Open the spraying nozzle of the water hose NORMAL OPERATION: WATER SYSTEM and hold the hose tightly. (Special equipment) OBSERVE SAFETY MANUAL The machine can be quipped with different water systems, e.g. 80/8. 80/8 means that the water pump provides theoretically 80l of water per minute against an 8 bar pressure.
  • Page 170 The pressure relief valve (4; Fig. 1) is set at Water pump may not run dry. the factory and may only be adjusted by SCHWING’s customer service. If the water pump is used to clean the pumping line, observe chap. 3.40! END OF OPERATION - Switch off the water pump using the button (9;...
  • Page 171 3.34-1 - Switch the upstream ball valve to the base NORMAL OPERATION: AIR SYSTEM position: (special equipment) OBSERVE SAFETY MANUAL The machine can be fitted with a rotation "Agitator", compressor 1 (Fig. 1). if the machine is equipped with a hydraulic Theoretically, the compressor provides 900 l of outrigger.
  • Page 172 3.34-2 - Switch on the compressor using the button (10; Fig. 4). Compressor - Set the operating speed of the diesel engine and regulate the air flow rate by opening and closing the air drain cock in the pressure line (e.g.
  • Page 173 3.34-3 ATTENTION Avoid corrosive damage! The intake air of a compressor always contains - Depending on the humidity - A certain amount of water. This water is evaporated in the hot compressor as determined by the system, and discharged with the compressed air. With the use (cleaning of the pumping line) typical for the concrete pump operation, the short duty cycle is often not sufficient to bring...
  • Page 174 3.34-4 Blank page! 004.546.02-EN...
  • Page 175 The machine can be provided with a control valve for a separate, hydraulically driven if the machine is equipped with a hydraulic SCHWING shut-off assembly. outrigger. Hydraulically driven shut-off assembly are - Open or close the shut-off assembly with the...
  • Page 176 3.35-2 INFORMATION SCHWING provides the connectivity for a shut-off assembly. The operator is responsible for the selection and installation of suitable materials. We recommend using SCHWING shut-off assembly (example, Fig 1) and pumping line material. When using unsuitable materials, SCHWING is not liable for any damages! Fig.
  • Page 177 3.37-1 RELEASE OF BLOCKAGES OBSERVE SAFETY MANUAL DANGER Danger to life! If interventions are required in the machine technology to release blockages, which go beyond the measures described below, these may only be carried out by qualified personnel. The following must be observed in the process: - Only work on unpressurised hydraulic systems.
  • Page 178 3.37-2 The following blockages are likely to occur: 1. BLOCKAGE IN THE PUMPING LINE In the event of a blockage (blockage) of the pumping line, the pressure rises in the hydraulic system of the concrete pump until the pressure relief valve (PRV) opens. The concrete pump stops, the drive motor runs under heavy load and the hydraulic oil flowing via the PRV causes a loud flow noise.
  • Page 179 3.37-3 2. MECHANICAL BLOCKAGE 2.2 BLOCKAGE IN THE CONTROL SYSTEM Mechanical blockages of the machine may occur - Usually as a result of damage - In all Blockages of the hydraulic pilot control are systems. often caused by dirt in the hydraulic oil. If no blockage exists as described above, try to This dirt causes the control piston to jam and locate the blockage:...
  • Page 180 3.37-4 Blank page! 004.910.01-EN...
  • Page 181 3.38-1 3.38 Control of operations Otherwise, drawn-in air causes the The main hydraulic functions are interrupted by concrete to spatter and dry run increases pressing an EMERGENCY STOP button. See the wear on the pumping pistons and chap. 3.5 kidney seal. Pay attention to unusual noises, vibrations, Check the hydraulic oil level: etc.
  • Page 182 3.38-2 Monitor the water level and check for clogging of the water box (Fig. 3). Drain any polluted water with the drain valve (3) (Fig. 4) on the bottom and fill with clean water up to the top edge of the pumping pistons. WARNING Danger of crushing! Before opening the water box, always switch...
  • Page 183 3.38-3 Check the operating pressure of the Immediately prevent clogging at the base concrete pump while pumping concrete. by pumping the concrete in reverse: INFORMATION Stop the agitator and concrete pump. The hydraulic pump of the concrete pump Set the agitator to "reverse" and the system is equipped with a pressure cut-off.
  • Page 184 3.38-4 3.38.2 Switching damping The machine is equipped with a rock valve switching damping. It prevents a hard stop of the slewing cylinder in the end positions. The switching damping is set at the factory and should only be changed for compelling reasons.
  • Page 185 3.38-5 3.38.3 Diesel engine Check the fuel supply on the level indicator. Open the right maintenance flap. The level indicator has been designed as a riser pipe and is located on the right next to the fuel prefilter (3) (Fig. 7). Refill within due time.
  • Page 186 3.38-6 Blank page! 005.148.02-EN...
  • Page 187 3.39-1 3.39 Troubleshooting/emergency operation Commercially available vehicle fuses are used. Only insert newly equivalent fuses. 3.39.1 Control failure ATTENTION If a functional failure occurs, first check whether Material damage caused by overrated - An EMERGENCY STOP button has been fuses! actuated.
  • Page 188 3.39-2 3.39.2.1 Main fuse A 30A main fuse (1) (Fig. 2/Fig. 3) is located near the starter batteries on all machines with a diesel engine. Check this fuse when the entire electrical system has failed. In addition to the main fuse (1), a large 80A fuse (2) (Fig.
  • Page 189 3.39-3 3.39.4 Directional valve emergency actuation A small control lever is available in the tool set for testing the concrete pump pilot control. The control lever (5) (Fig. 6) may only be installed for testing on the directional valve of the pilot control unit.
  • Page 190 3.39-4 3.39.5 Emergency stop valve The EMERGENCY STOP valve 14 (see hydraulic switching diagram or Fig. 7) is located at the front of the hydraulic oil reservoir and can be reached after removing the plastic cover. The valve is opened without current and, in open state, directs the pilot control oil of the pressure relief valve (PRV) of the concrete pump to the hydraulic oil box.
  • Page 191 Unsuitable material may cause damage! Only use accessories in perfect condition approved by SCHWING for cleaning machine and pumping line. SCHWING is not liable for damages caused by defective or unsuitable equipment and unsuitable cleaning methods and -means. Fig.: 3...
  • Page 192 3.40-2 INFORMATION WARNING For the high-pressure cleaning system Risk of accident from badly secured cover! available as special equipment, refer to the separate operating instructions in the appendix. Secure the cover to prevent it from popping up due to overpressure in the filling hopper. 2.
  • Page 193 3.40-3 Slowly pump hopper empty as far as possible. Position the placing boom as shown in (Fig.: 5). A delivery tube with cleaning cover 2 (Fig.: 6) is available as special equipment. If the top cover is installed reversed, it retains the cleaning ball during reverse pumping.
  • Page 194 3.40-4 Briefly tap the delivery tube with the handle of a hammer in front of the cleaning aperture. If there is still concrete in the line at this point, the tapping produces deep, dull sounds (Fig.: 8). If concrete and sponge rubber ball have passed Fig.: 8 Fig.: 9 the tapping point, the tapping produces high-...
  • Page 195 3.40-5 It depends on several factors whether the Which would cause the filling hopper to concrete filling hopper can completely receive overflow. the flowing back concrete or how quick the hopper is full: We, therefore, recommend to interrupt the back siphonage process at the latest after 4 strokes 1.
  • Page 196 3.40-6 Use water cushion to press both balls through 2.2 BLOW OUT PUMPING LINE the line, as in blow out with air. Se 2.4.e WITH WATER This method is ideal for separately laid, long ATTENTION pipelines, vertical lines and lines with Frost damage! downstream placing boom.
  • Page 197 3.40-7 2.4 FORCE OUT (BLOW OUT) PUMPING LINE WITH COMPRESSED AIR In addition to the made paper plug, as referred WARNING to above, a hard sponge rubber ball is used for blowing out. The following points must be observed when blowing out the pipeline with compressed air.
  • Page 198 3.40-8 3. CLEAN CONCRETE PUMP Remove the tapered tube from the pipeline outlet of the stationary concrete pump or remove the pipeline outlet from the boom of WARNING the truck-mounted concrete pump by The following must be observed. pivoting it to the side and securing it with wedge 2 (Fig.: 17).
  • Page 199 3.40-9 Open the cleaning flap (Fig.: 18) under the rock valve housing Flush out the rock valve housing. Clean the agitator, gate valve housing, pipeline outlet, etc. with a strong water jet. Only hold the water jet and not the hose nozzle into the opening of the gate valve housing (Fig.: 19).
  • Page 200 3.40-10 Close and secure the cleaning cover of the rock valve (Fig.: 21). This is done with a few hammer blows in the axial direction on the end of the slewing lever. Whereby jamming the flap in the wedge-shaped constructed guides. INFORMATION Do not forget to secure! Fig.: 21...
  • Page 201 3.40-11 During subsequent use of the HP cleaner, 3.3 OUTSIDE CLEANING please observe: We recommend the occasional hosing Maximum permissible water temperature down with a water hose during breaks to 60° C. prevent the concrete setting. Do not use additives. Lightly spray the outside of the concrete pump filling hopper with formwork oil.
  • Page 202 3.40-12 Always rinse the water box immediately after 3.5 AFTER CLEANING each use of the concrete pump and check the cleanliness at least once a week through visual Lubricate all lubrication points after inspection. cleaning. We recommend spraying the dry machine with a wax-based preservative for protection against corrosion.
  • Page 203 3.40.1-1 HAZARD PREVENTION FOR THE DANGER CONCRETE FILLING HOPPER It is forbidden to turn the machine on when the hopper grate is removed or opened, or to HOPPER GRATE manipulate the end limit switch. During the intended use of our concrete With the hopper grate being removed or pumps, the hopper grate in the concrete filling- opened, there is a risk of fatal injury, e.g.
  • Page 204 3.40.1-2 Before any fixed concrete residues that cannot DANGER be removed with a pressure water jet can be DO NOT reach into the hopper and do not taken out by appropriate tools: hold ANY objects in it. - Stop the machine. - Switch off the drive motor and prevent it from starting up.
  • Page 205 3.51-1 RESTORE TRANSPORT READINESS OBSERVE SAFETY MANUAL - Clean the machine and switch off concrete pump, auxiliary drive and drive motor. - Disconnect the remote control cable from the machine. - Mount wheels, if necessary. - Secure machine with wheel wedges. - Lay a suitable spacer (e.g.
  • Page 206 3.51-2 SEMI-HYDRAULIC OUTRIGGER (Special equipment) - Lower the crank support (Fig. 1) until the supporting dish touches the ground. - Switch the ball valve into the position "Outrigger" INFORMATION The entire oil flow of the auxiliary pump is conducted to the outrigger, in the "Outrigger" Fig.
  • Page 207 3.51-3 CAUTION Danger of crushing! When lowering the machine, ensure that no unauthorised person is in the vicinity of the machine and no one will be crushed by the machine or machine parts. - Have a qualified electrician disconnect the supply cable of the e-machine.
  • Page 208 3.51-4 CRANE LOADING - Use suitable slings and only attach them to the lifting eyes on the machine (Fig. 1,2). DANGER Falling loads! Do NOT exceed load capacity of lifting eyes due to additional weight of accessories and remnants of pumping medium! Fig.
  • Page 209 - Place the machine overnight in a closed hall, continuous operation, etc. complicate the if possible. working conditions of your SCHWING - MACHINE. 1.2 VEHICLE or INTEGRATED MOTOR Under certain circumstances, these working Observe the manufacturer's operating conditions exceed the "limits of the machine".
  • Page 210 3.60-2 1.3 WATER SYSTEM 1.4 HYDRAULIC SYSTEM SCHWING recommends appropriate hydraulic ATTENTION fluids for different climates and applications. Danger of ice and frost damage!! See chapter 4.4 Frozen aggregates (e.g. do not switch on The multi-purpose hydraulic oil filled in at the water pump.
  • Page 211 3.60-3 Viscosity-temperature diagram: Viscosity-temperature diagram Temperature [°C] Fig.: 2 002.368.08-EN...
  • Page 212 3.60-4 Concessions must also be made for various Rotation compressors are usable up to -15° C, winter oils regarding the pressure load and with appropriate maintenance. wear protection. Since the vehicle air system provides the Please ask your supplier about the measures electro-pneumatic pilot control for some truck- required when using its oil.
  • Page 213 3.60-5 1.8 ELECTRICAL SYSTEM Should such oil not be available, please use an oil with a viscosity level "thinner" than the recommended gear oil (see gear type plate) The initial capacity of the batteries depends on thus the battery status and ambient temperature. VG 150 instead of VG 220 (industrial gear oil) - Ensure good battery status.
  • Page 214 3.60-6 1.11 COLD START 1.13 DECOMMISSIOING - Place the machine overnight in a closed hall, - Clean the machine after working if possible. operation. - After a cold start, operate the hydraulic Clean steps, platforms, etc. from ice and dirt. system without load at low speed for some minutes.
  • Page 215 3.60-7 HIGH AMBIENT - Do not open the maintenance flaps in order to TEMPERATURES improve the cooling effect. 2.1 GENERAL This could interfere with the air circulation and have the opposite effect. In principle, it is useful to "keep an eye" on the temperatures of the pumping line, individual - Ensure correct adjustment of the hydraulic aggregates and fluids at high ambient...
  • Page 216 3.60-8 2.2 VEHICLE or INTEGRATED MOTOR Observe the manufacturer's operating Should these oils be insufficient despite perfect instructions. Experience has shown that at application of the hydraulic system and least the following measures are required: optimum cooling (see item 2.1), please contact - Change oil and filter, unless a suitable multi- purpose oil is used.
  • Page 217 3.60-9 Viscosity-temperature diagram: Viscosity-temperature diagram Temperature [°C] 002.368.08-EN...
  • Page 218 3.60-10 2.5 AIR SYSTEM Comparison of viscosity classes Use a compressor oil for the reciprocating Industrial Vehicle standard compressor of viscosity class VG 150. standard e.g. The synthetic oil prescribed for our rotation hydraulic Motor oil Gear oil compressors is suitable for temperatures up to +40°...
  • Page 219 3.60-11 2.10 SETTING UP THE MACHINE 2.13 DECOMMISSIOING The load-bearing capacity of heat-sensitive - Let the machine idle for some minutes with subsoils, such as asphalt, decreases as the the pump drive active. ambient temperature rises. This way, the turbo charger transports the - Ensure a firm underground.
  • Page 220 3.60-12 Blank page! 002.368.08-EN...
  • Page 221 3.70-1 DECOMMISSIONING Drain water from the reservoir, water box OBSERVE and water pump. SAFETY MANUAL Spray water box with a rust-protective If the machine is to be decommissioned for a agent. longer time: Close all openings and waterproof. Clean and lubricate the machine thoroughly.
  • Page 222 - Carry out function testing. INFORMATION For storage of the machine under difficult conditions, special regulations apply. For example, difficult conditions are: - Storage time over 6 months, - High air humidity, - Sea air, etc. Ask SCHWING customer service. 001.158.05-EN...
  • Page 223 3.80-1 CONCRETE TECHNOLOGY CONDITIONS OBSERVE SAFETY MANUAL INFORMATION Pumped concrete is not a special concrete, but a standardised quality concrete. It is, for example, characterised by: - A minimum fine grain content of approx. 400 kg per m³ (with a maximum grain size of 32 mm) - A minimum cement content of approx.
  • Page 224 3.80-2 Blank page! 001.156.04-EN...
  • Page 225 Presentation 1 Safety 2 Operation 3 Maintenance 4 Radio remote control 5 Special equipment 6 Appendix 7 005.018.00-EN...
  • Page 226 Blank page 005.018.00-EN...
  • Page 227 (outrigger in driving CAUTION position). Should you not have TRAINED personnel OIL CHANGE and adequate workshop equipment, commission the SCHWING Customer To better flush out contaminants, drain the Services to service your machine. oil when the units are at operating temperature. INFORMATION...
  • Page 228 4.2-2 SEALS, FUSE ELEMENTS CAUTION Pay attention to seals, spring washers etc. Danger caused by pressure rise in the oil box! when removing top covers, closing screw plugs etc. Do not fill reservoir with pressure! Make sure that the displaced air can easily escape from Clean sealing surfaces;...
  • Page 229 Only use SCHWING spare parts. Welding work may only be carried out according to manufacturer regulations. INFORMATION See chap. 4.70. SCHWING will not be held liable for damage caused by use of third-party products or 1.11 MECHANICAL WORKING improper equipment. PROCESSES Cover devices, cables etc.
  • Page 230 4.2-4 1.13 ELECTRICALLY DRIVEN MACHINES Have an electrician disconnect the power supply of such machines prior to carrying out repair work on the machine. WARNING Danger caused by electric shock! Always switch off and secure main switch. Only qualified electrical personnel may work on the electrical system itself! 001.154.15-EN...
  • Page 231 4.3-1 AMOUNTS OF FUEL (IN LITRES) Machines SP 1800 BR02 SP 2800 BR02 SP 3800 BR02 2 x 195 SP 8800 BR02 1000 1500 Container SP 7000 2 x 195 SP 7500 2 x 195 SP 900 2 x 330 SP 9500 2 x 330 Variety examples, see chapter 4.4 and motor operating instructions...
  • Page 232 4.3-2 Blank page! 002.878.14-EN...
  • Page 233 4.4-1 GREASE AND FUEL RECOMMENDATIONS DANGER OBSERVE THE SAFETY MANUAL Danger caused by oil jet! Hydraulic oil escaping under pressure can penetrate the skin and cause severe tissue DANGER damage. Oil under pressure is very dangerous! This represents an acute medical emergency.
  • Page 234 4.4-2 Can also be used. Selection and sequence of On the following pages you will find a limited the products listed do not include qualitative number of suitable lubricants and equipment. If assessment. these products are not available, other means can be used in accordance with the specified STANDARD MARK.
  • Page 235 K 2 K MLE2N-40 = Special lubricants for material pairing: Plastic/metal for prolonged lubrication of the slider in the telescopic arms Art. no.: = SCHWING drive line grease. 10197297 Only use this grease to lubricate the SCHWING drive lines. 000.869.22-EN...
  • Page 236 Using hydraulic oil from another manufacturer, or using an oil of a different quality, requires a complete oil and filter change. Mixing the same oils with different viscosities is only permitted after consultation with SCHWING GmbH. Only use oils that contain zinc.
  • Page 237 4.4-5 GEAR OIL RECOMMENDATIONS (SEE GEAR TYPE PLATE) INDUSTRIAL GEAR OIL Viscosity according to ISO: VG 220 Quality according to DIN: ARAL Degol BG 220/Degol BMB 220 Energol GR-XP 220 KLÜBER Klüberoil GEM 1-220 MOBIL Mobilgear 600 XP 220 SHELL Omala oil 220 SUNOCO Sunep 1220...
  • Page 238 4.4-6 INDUSTRIAL GEAR OIL (POLYGLYCOL BASE) Viscosity according to ISO: VG 220 Quality according to DIN: ARAL Degol GS 220 AVIA Avilub VSG 220 Energol SG - XP 220 Syntherma P 270 FUCHS Renodiol PGP 220 MOBIL Glygoyle 30 SHELL Tivela WB TEXACO Synlube CLP 220...
  • Page 239 4.4-7 COMPRESSOR OIL RECOMMENDATIONS RECIPROCATING COMPRESSOR Viscosity according to VG 100 VG 150 ISO: Quality according to DIN: ARAL Motanol HE 100 Motanol HE 150 Energol RC 100 Energol RC 150 SHELL Corena oil H 100 D Corena Öl H 150 D SUNOCO Sunvis 9100 Sunvis 9150...
  • Page 240 - High exposure to dust, dirt, heat, humidity, sea water - Strong impact load and vibrations - Multi-week abandonment. It is imperative to use OPTIMOL-OPTIPIT in the mounting of the above components. It is available in 400g cartridges under art. no.: 10087948 from the SCHWING spare parts service. 000.869.22-EN...
  • Page 241 MOBIL Mobilgear OGL 007 LUB-A SPECIAL LUBRICANTS FOR THE PLASTIC SLIDERS IN THE TELESCOPIC TUBE Designation according to DIN: MLE2N-40 SCHWING art. no.: 10194658 10 kg tin SPECIAL LUBRICANTS FOR COUPLINGS AND SEALS OF THE PUMPING LINES OPTIMOL OLIT CLS Schwing art.
  • Page 242 4.4-10 EXCERPT FROM THE SAFETY DATA SHEET FOR HYDRAULIC OIL This is an excerpt from the safety data sheet of the manufacturer according to the Directive 91/155/EC. Please request in your country of operation the complete safety data sheet of your oil supplier. TRADE NAME: (Product name of oil) After eye contact: Immediately rinse thoroughly under running water for 15 minutes...
  • Page 243 4.4-11 CLEANING AND ABSORPTION: SAFETY-RELEVANT DATA: Absorb or contain with sand, earth or Pour point : -45°C absorbent material. Flashpoint : 190°C Shovel into a marked reservoir and dispose of Aqueous solubility : insoluble according to local regulations. DISPOSAL: HANDLING AND STORAGE: Product: by approved waste disposal Do not eat, drink, smoke or sniff during work.
  • Page 244 4.4-12 Blank page! 000.869.22-EN...
  • Page 245 Please check the types of connections used. Only use original spare parts! If you have any questions, please contact SCHWING Customer Service. 000.024.14-EN...
  • Page 246 They are only valid insofar as no other values are mentioned in the individual chapters of the Lubrication is carried out on the thread and SCHWING maintenance- And repair manuals, rotating head or nut support. Thread and support as well as in assembly drawings.
  • Page 247 4.5-3 – – – – – SCREWS AND NUTS ACCORDING TO DIN 912 6914 6915 VALID for: Geomet 320/500 coating (GT320/GT500) Black (PHO), yellow chromated (A2C, A3C) and galvanised (galv.) screws and nuts mounted with assembly paste, such as Cu or MOS For this, the friction value µ...
  • Page 248 4.5-4 SCREWS AND NUTS ACCORDING TO DIN 912 6914 6915 – – – – – VALID for: Black (PHO), yellow chromated (A2C, A3C) and galvanised (galv.) screws and nuts For this, the friction value µ = 0.14 is assumed! Coarse-pitch thread Fine-pitch thread * Mounting tightening torque * Mounting tightening torque...
  • Page 249 4.5-5 STAINLESS STEEL SCREWS AND NUTS The following tables for the material classes A2 and A4 observe a coefficient of friction of µ = 0.12 for standard screws and nuts without lubrication. Additional lubrication of the thread changes the coefficient of friction significantly and leads to indeterminable torque ratio! - Class 50: for A2-50 and A4-50 without depth limitation (usually turned parts) - Class 70: for A2-70 and A4-70 (standard) but only for lengths with 8 x thread diameter...
  • Page 250 4.5-6 MOUNTING TIGHTENING TORQUE UNC/UNF GENERAL TIGHTENING TORQUES FOR SAE SCREWS The values listed are to be used when no other specific torque values are indicated. The values cannot be applied when graphite MoS or other lubricants are used for very high pressures. SAE class Screw head designation *...
  • Page 251 4.5-7 MOUNTING GUIDELINES FOR CUTTING RING FITTINGS Controlled final assembly Tube Min. tube wall Series Mounting torque thickness [mm] [mm] [Nm] 10x1 12x1.5 15x1.5 18x1.5 22x2 28x2 35x3 42x3 8x1.5 10x1.5 12x1.5 14x2 16x1.5 20x2 25x2.5 30x3 38x4 000.024.14-EN...
  • Page 252 4.5-8 MOUNTING OF BULKHEAD FITTINGS Torque-related mounting Prerequisite: The component (plate, flat plate, etc.) between the lock nuts and hexagon of the bulkhead nozzle is suitable to include the applied assembly forces without deformation or yielding! Disassemble lock nut.  Loxeal 8654 (art.: 10206549) apply as described below.
  • Page 253 4.5-9 TORQUE TABLE FOR BULKHEAD FITTINGS: Series Size [Nm] [ft lb] Series Size Md [Nm] [ft lb] 000.024.14-EN...
  • Page 254 4.5-10 Tightening torques for screw-in spigots GES-M-WD, EGESD-M-WD e.g.: Mating material: Steel Tightening torques for screw-in spigots DIN3852, metric thread Threaded bore according to DIN3852-T1 Form X, ISO9974-1 Form B with Form B with Form E with Form E with Tube Series Thread M...
  • Page 255 4.5-11 Tightening torques for screw-in spigots GES-R WD, EGESD-R-WD e.g.: – Mating material: Steel Tightening torques for screw-in spigots DIN3852, pipe threads Threaded bore according to DIN3852-T2 Form X, ISO1179-1 Form B with Form B with Form E with Form E with Tube Series Thread G...
  • Page 256 4.5-12 Tightening torques for screw-in spigots GES-M-WD, EGES-M-WD e.g.: Mating material: Aluminium F 38 Tightening torques for screw-in spigots DIN 3852, metric thread Threaded bore according to DIN 3852-T1 Form X, ISO 9974-1 Form B with Form B with Form E with Form E with Tube Series...
  • Page 257 4.5-13 Tightening torques for screw-in spigots GES-R WD, EGESD-R-WD e.g.: – Mating material: Aluminium F 38 Tightening torques for screw-in spigots DIN 3852, pipe threads Threaded bore according to DIN 3852-T2 Form X, ISO 1179-1 Form B with Form B with Form E with Form E with Tube...
  • Page 258 4.5-14 Tightening torques for straight screw-in connections, GES-UN/UNF e.g.: Mating material: Steel Tightening torques for straight screw-in connections, UN/UNF thread Sealing by O-ring Tube Series UN/UNF thread [Nm] [ft lb] 7/16-20 UNF-2A 9/16-18 UNF-2A 7/16-20 UNF-2A 1/2-20 UNF-2A 9/16-18 UNF-2A 3/4-16 UNF-2A 7/16-20 UNF-2A 9/16-18 UNF-2A...
  • Page 259 4.5-15 Tightening torques for straight screw-in connections, GES-UN/UNF e.g.: Mating material: Steel Tightening torques for straight screw-in connections, UN/UNF thread Sealing by O-ring Tube Series UN/UNF thread [Nm] [ft lb] 7/16-20 UNF-2A 7/16-20 UNF-2A 1/2-20 UNF-2A 9/16-18 UNF-2A 9/16-18 UNF-2A 3/4-16 UNF-2A 9/16-18 UNF-2A 3/4-16 UNF-2A...
  • Page 260 4.5-16 Tightening torques for swivel-type fittings RSWS-R/M-WD e.g.: Mating material Steel Tube Tube Series Thread G Series Thread M [Nm] [ft lb] [Nm] [ft lb] G 1/8 M 10x1 G 1/4 G 1/4 M 12x1.5 G 1/4 M 14x1.5 G 1/4 M 16x1.5 G 3/8 M 18x1.5...
  • Page 261 4.5-17 Tightening torques for swivel-type fittings RSWS-WD e.g.: Mating material: Aluminium F38 Tube Tube Series Thread G Series Thread G [Nm] [ft lb] [Nm] [ft lb] G 1/8 G 1/4 G 1/4 G 1/4 G 1/4 G 1/4 G 3/8 G 1/4 G 3/8 G 3/8...
  • Page 262 4.5-18 Tightening torques for taper couplings with O-ring, (EWSD) e.g. Tube Tube Series Series [Nm] [ft lb] [Nm] [ft lb] 420 * 440 * All screw joints are mounted unoiled. Notice: *Exception:: The O-ring must be oiled with hydraulic oil before mounting! 000.024.14-EN...
  • Page 263 DKO 38 S Hose DN 31 300 Nm * According to Schwing company standard 3.2.001.003 injection nipple of the series S with nut 14x1.5. ** According to Schwing company standard 3.2.001.003 injection nipple of series S with nut 18x1.5 of series L.
  • Page 264 4.5-20 Blank page! 000.024.14-EN...
  • Page 265 OBSERVE SAFETY MANUAL SCHWING is also not liable in such cases for any consequences thereof. INFORMATION See also our "Delivery-, performance- And Please observe the special information on payment terms and conditions".
  • Page 266 4.6-2 If clogging through concrete fine particles is - Sand in the water box of the concrete determined, the sealing for the differential pump: cylinder should be checked as well. If an increasing clogging of the water through concrete fine particles is determined during the regular cleaning of the water box, the INFORMATION pumping pistons are worn.
  • Page 267 4.10-1 MAINTENANCE SCHEDULE Symbols in the following maintenance schedule:  = CHECK  = LUBRICATE  = CLEAN  = CHANGE     = ditto, after the first commissioning Time interval in the following maintenance schedule: A = daily or 10 operating hours E = semi-annually or 1000 operating hours B = weekly or 50 operating hours F = annually or 2000 operating hours...
  • Page 268 4.10-2 Blank page! 004.073.01-EN...
  • Page 269 4.10.1-1 MAINTENANCE SCHEDULE Maintenance of chassis frame, motor, special equipment, etc. according to manufacturer's instructions! GENERAL: CHAP: A1 Technical safety inspection by experts. Intervals according to time, operating hours or m³ concrete SHB* pumped, whichever occurs first. 4.65  A2 Visual and functional test by machine operators 4.65 ...
  • Page 270 4.10.1-2 SUPPLEMENTARY EQUIPMENT: ROTARY COMPRESSOR CHAP:  Z3 Check oil level (before every commissioning) 4.55   Z4 Oil change with ROTOR OIL 8000 F2 4.55   Z5 Renew oil filter 4.55   Z6 Renew oil return valve 4.55 ...
  • Page 271 4.10.1-3 DIESEL ENGINE: CHAP:  D1 Check fuel supply and AdBlue every 4 hours 3.10  D2 Check starter batteries 4.61  D3 Check fuel prefilter daily or after maintenance indicator** 3.10 Air-filter system:  D4 Check air filter contamination (maintenance indicator) 3.35 ...
  • Page 272 4.10.1-4 TEST INTERVALS ACCORDING TO DELIVERY RATE The amount of wear on concrete delivery components strongly depends on the operating conditions (concrete type, concrete pump stroke rate, etc.). We therefore recommend testing new components after having pumped a specified amount of concrete. Then - According to the wear and tear - Plan further dates: First test after m³...
  • Page 273 " ..............................................4.11 MAINTENANCE REPORT Maintenance: Date: Signature: Notes: A,B,C,D,E,F,G (please enter) 001.915.00-EN...
  • Page 274 4.11 Blank page! 001.915.00-EN...
  • Page 275 " ..............................................4.11 MAINTENANCE REPORT Maintenance: Date: Signature: Notes: A,B,C,D,E,F,G (please enter) 001.915.00-EN...
  • Page 276 4.11 Blank page! 001.915.00-EN...
  • Page 277 4.20-1 4.20 Hydraulic fluid and filter 4.20.2 Topping up the oil box 4.20.1 Checking the fill level of the reservoir Top up the hydraulic oil box as described The reservoir is equipped with an oil level above. indicator 1 (Fig. 1). Wait approx.
  • Page 278 Particle ≥ 6 µm sensitive component determines the required Fig. 3 purity in the entire system. INFORMATION For components used in SCHWING GmbH hydraulic systems, a purity classification The smaller the values, the purer the according to the manufacturer's specifications hydraulic oil.
  • Page 279 The samples can thus be taken cleanly, quickly best directly into the "original" from the and easily and sent. analysis set. You can obtain suitable measuring and flushing devices via SCHWING. Please contact our Customer Services: Telephone: +49 (0) 2325 / 987-231 / 232 Email: service@schwing.de...
  • Page 280 4.20-4 4.20.7 Draining condensation water 4.20.9 Cleaning the reservoir After a long standstill period, drain any water In particular during long periods at standstill, from the hydraulic oil box. To do this, use the the hydraulic oil excretes dirt particles which drain valve 1 (Fig.
  • Page 281 4.20-5 Wipe the inside surfaces of the box dry. Check the seal and mount the cleaning cover. ATTENTION Pumps can be destroyed! After removing the suction hoses and prior to commissioning, vent the pumps in question while the drive is standing still! Fig.
  • Page 282 4.20-6 INFORMATION 4.20.10 Changing the filter insert The sealing effect is not improved through The machine is equipped with a filter in the tightening. agitator circuit. - Vent the hydraulic system. The filter 2 (Fig. 6) is located on the interior of the machine.
  • Page 283 4.20-7 Document the changes of oil and filters using the appropriate SCHWING tags, (see Fig. 8/Fig. 9. Fig. 9; item no.: 98391709 Fig. 8; item no.: 98391708 004.553.03-EN...
  • Page 284 4.20-8 Blank page! 004.553.03-EN...
  • Page 285 (if present) is relieved. This also requisite setting adjustment work to SCHWING applies to the assembly and disassembly of customer service. test pressure gauges.
  • Page 286 4.21-2 4.21.2 Checks: Close the ball valve 1 (Fig. 1) on the concrete pump control block. Notches in the plug against flow direction. - Set the maximum delivery rate (stroke rate) of the concrete pump and open the shut-off valve (7) (Fig. 2). Switch the concrete pump on.
  • Page 287 4.22-1 COOLER Cleaning with water or steam jet is possible for OBSERVE heavy soiling. SAFETY MANUAL Observe: CAUTION - Disassemble fan motor, - Only use cleaning agents not affecting Risk of injury due to rotating fan blades and aluminium, hot machine parts. - Use water- And steam jet carefully.
  • Page 288 4.22-2 MOTOR COOLER Liquid-cooled motors have an appropriate cooler. Depending on the type, the drive motor can be additionally equipped with a motor oil cooler. - Please make sure that, for applications on dusty construction sites, the cooling fins of the motor cooler are cleaned from time to time.
  • Page 289 4.30-1 AIR-FILTER SYSTEM OBSERVE SAFETY MANUAL Only service air filter when motor is not running. Do not start with removed filter element. Assess condition and tightness of suction line for each filter maintenance. Repair leaky suction line immediately. Fig. 1 DUST DISCHARGE VALVE Check condition and function of the automatic dust discharge valve (arrow, fig.
  • Page 290 4.30-2 CLEAN FILTER ELEMENT Renew element after 3 cleanings or no later than after one year. ATTENTION Never wash or brush filter element or clean by slamming. Cleaning is done with clean and dry compressed air (max. 5 bar). Dust may not get to the inside of the element when blowing out dust.
  • Page 291 4.30-3 INSTALL FILTER ELEMENT - Insert filter element carefully into the housing. - Mount cover of housing. Ensure that the dust discharge valve does not point downwards. When closing the top cover, the filter element is pressed automatically into the correct direction.
  • Page 292 4.30-4 Blank page! 004.491.01-EN...
  • Page 293 4.40-1 Lubrication procedure: ROCK VALVE 1. Clean the lubrication point. 2. Remove the protection caps from the grease OBSERVE nipples. SAFETY MANUAL 3. Press grease into each grease nipple until the old grease emerges from the bearing point. DANGER 4. Wipe off old grease with cleaning rags. Dispose of grease and cleaning rags To prevent unwanted working movements prior properly.
  • Page 294 4.40-2 INFORMATION In various pumping units, the swivel head of the rock valve is powered by the mounted ball bearing of the hydraulic cylinder. Cylinders with unilateral and bilateral ball bearings are allowed. The appropriate lubrication points are connected to the lubrication point (or the central greasing) through the greasing lines.
  • Page 295 4.40-3 Metallic contact between rock 5 and housing lining 6 (Fig.: 7 - Fig.: 8) indicates an error. For example: - Kidney seal 7 defective - Adjusting nut 1 too tight - Cutting ring jammed - During assembly, too much grease used or parts not carefully cleaned.
  • Page 296 4.40-4 Grooves are caused primarily by friction and breaking of stones. INFORMATION They are irrelevant as long as the wearing insert is not worn comprehensively. A single-piece wearing insert 9 (Fig.: 10) made of white iron is used as standard. A two-piece wearing insert 9 (Fig.: 11) made of white cast iron with appropriate support plate is available as special equipment.
  • Page 297 4.40-5 - Loosen the adjusting nut 1 (Fig.: 13) by two - Tighten the cover screws 14 evenly and to three turns. carefully. - Loosen the cover screws 14 evenly by Make sure that the cutting ring slides into the approx.
  • Page 298 4.40-6 - After each turn of the cutting ring, check the distance between cutting ring 10 and rock 5 (Fig.: 14 - Fig.: 15). If it is above 8 mm, the cutting ring is no longer guided securely in the rock and must be exchanged.
  • Page 299 - Loosen the pipeline outlet and check the welding and the use of replicas. inner side of the rock with a torch. SCHWING is not liable for damages caused - Bring the rock into the other final position and by improper repair attempts, as well as repeat the inspection.
  • Page 300 4.40-8 Blank page! 001.193.16-EN...
  • Page 301 4.42-1 PUMPING AND DIFFERENTIAL CYLINDERS WARNING Different water boxes can be available OBSERVE depending on the installed concrete pump kit. SAFETY MANUAL The covers are designed correspondingly. Check the fastening screws of the differential and pumping cylinders for tight fit. The basic principles are: Tighten loose fastening screws crosswise in - If the top cover of the water box can be...
  • Page 302 4.42-2 Always renew both pistons together. DRIVE CONCRETE PUMP IN REPAIR MODE - Remove the top cover of the water box (Fig. 1). - Drain the water. - Close the ball valve 1 (Fig. 2) on the concrete pump control block in order to prevent switching of the piston rods in the final position.
  • Page 303 4.42-3 CAUTION Heavy loads! Depending on the size, a pumping piston weighs over 25 kg. Use tools for installing and removing (e.g. a belt), and have another person help you. Instruct the assistant. Only switch on the motor again when the assistant has left the Fig.
  • Page 304 4.42-4 - Slowly bring piston rod to the pumping piston. - Connect piston rod flange 1 and piston rod flange 2 with suitable screw and nut (Fig. 1). - Manually tighten screw. - Slowly return the piston rod and pull the piston out of the cylinder (Fig.
  • Page 305 4.42-5 - Fill with water. Mount top cover (Fig. 1) and secure with wedge and clip pin. - Open stopcock 1 (Fig. 2) on concrete pump control block. Fig. 1 Fig. 2 004.076.01-EN...
  • Page 306 4.42-6 Blank page! 004.076.01-EN...
  • Page 307 Experience has shown that the concrete pump outlet as well as the so-called "impact The SCHWING customer service can mention elbows" on the last boom section (see page suitable measurement devices depending on 4.44-5) wear more quickly than the rest of the pumping line material used.
  • Page 308 4.44-2 DIAGRAMS 3) Tube 108x4 for determining the required minimum wall strengths of concrete pumping lines from P 355 (with prescribed, twofold safety): (Y) = concrete pressure PN in bar (X) = minimum wall strength in mm 1) Tube 70x2.9 4) Tube 114.3x7.1 2) Tube 88.9x3.2 5) Tube 133x4...
  • Page 309 4.44-3 6) Tube 139.7x7.1 9) Tube 165.1x7.1 0 1 2 3 4 5 6 7 7) Tube 139.7x8.8 10) Tube 168.3x10 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 10 8) Tube 159x4.5 11) Tube 191x5.5 002.514.16-EN...
  • Page 310 4.44-4 MAIN WEAR ZONES (preferably test) Delivery tubes The main wear zone is located in the direction of concrete flow approx. 100 mm behind the flange (Fig.: 1). Fig.: 1 Pipe elbows The main wear zone is located in the direction of concrete flow in the "inlet bend"...
  • Page 311 4.44-5 IMPACT BEND The impact bend 1(Fig.: 4) is the penultimate bend of the boom pumping line. The concrete frequently falls into this elbow and the impacting material causes so-called impact wear. Impact wear can be mostly avoided if the last boom section assumes a horizontal position during the pumping procedure (Fig.: 5).
  • Page 312 Determine which type of which quality is available. Depending on the type, the respective measurement sheet is selected. Should you have questions or be missing measurement sheets, please contact SCHWING customer Fig.: 7 service. Wall-thickness sensor C3R30 supplied by Kroeplin GmbH 2.
  • Page 313 4.44-7 Blank page, in order to be able to read the descriptions and corresponding tables on the following pages! 002.514.16-EN...
  • Page 314 4.44-8 1. TUBE TYPE TUBES 1.1 Installation situation 1 - Tube after tube Measuring points: (P1) Approx. 20-30mm behind the welding seam of the inlet flange (P2) Measurement on the shoulder of the inlet flange around the entire circumference. Set the measuring tip as far on the end of the shoulder as possible, in the direction of the groove.
  • Page 315 4.44-9 MEASUREMENT SHEET TUBES (As of 31.10.2012, excerpt from the Esser Sales Booklet EM120029 _ EM130023 DE 141208 Removal of the pipe component must be done on reaching a measurement point (P1 or P2) at the latest! Type: SUPER 2000 TUBES (ESSER TWIN PIPE 700 TUBES) Nominal size DN Wall thickness Quality type...
  • Page 316 4.44-10 2. TUBE TYPE - ELBOWS 2.1 Installation situation 1, 2, 3 - Elbow after elbow/tube/tapered tube For all elbows of 10° to 90° with standard connection, but without leg extension Measurement points: (P1) Measurement on the shoulder of the installation flange around the entire circumference. Set the measuring tip as far on the end of the shoulder as possible, in the direction of the groove.
  • Page 317 4.44-11 MEASUREMENT SHEET ELBOWS: (As of 31.10.2012, excerpt from the Esser Sales Booklet ES4045): Removal of the pipe component must be done on reaching a measurement point (P1 or P2) at the latest! Type: SUPER 2000 ELBOWS (ESSER TWIN PIPE 700 ELBOWS) Nominal size DN Wall thickness Quality type...
  • Page 318 4.44-12 3. TUBE TYPE TAPERED TUBE Measurement points: (P1) Measurement in the 50 mm area in front of the outlet flange welding seam. (P2) Measurement on the shoulder of the outlet flange around the entire circumference. Set the measuring tip as far on the end of the shoulder as possible, in the direction of the groove.
  • Page 319 4.44-13 MEASUREMENT SHEET TAPERED TUBE: (As of 31.10.2012, excerpt from the Esser Sales Booklet ES4045): Removal of the pipe component must be done on reaching a measurement point (P1 or P2) at the latest! Type: SUPER 2000 TAPERED TUBES (ESSER TWIN PIPE 700 TAPERED TUBES) DN inlet DN outlet Wall thickness...
  • Page 320 4.44-14 DOWNTIME EXTENSION INFORMATION Does not apply for directional tubes and elbows! Directional tubes and elbows may only be installed in the pumping direction. For this purpose, directional arrows are located on the material. The lifetimes of conventional (non.directional) tubes and elbows can be extended if the parts are regularly rotated.
  • Page 321 - Pay attention to the quality and correct size of replacement parts. INFORMATION Only original SCHWING spare parts During assembly in the factory, the pumping correspond exactly to the factory-installed lines are fitted with special seals with web. In parts.
  • Page 322 4.44-16 TESTING DELIVERY HOSES VISUAL INSPECTION (INTERNAL) Due to natural ageing, rubber hoses may be 6 - Lay the cleaned hose out horizontally and use years old at most (including a storage time of 2 a pocket torch. years). - Pay attention to points at which the hose They must be replaced every 6 years from the armouring is exposed or protrudes.
  • Page 323 4.44-17 INFORMATION Due to the greater load, check end hoses equipped with a non-return valve (Fig.: 10) especially carefully in the pressure area of the non-return valve. Fig.: 10 002.514.16-EN...
  • Page 324 4.44-18 Blank page! 002.514.16-EN...
  • Page 325 In order to ensure a safe and undisturbed operation, please only use the above material. SCHWING is not liable for any damages caused by improperly performed maintenance and/or unsuitable material. Fig. 1 * = Special equipment...
  • Page 326 4.55-2 - Run compressor for a few minutes, then CAUTION check leak tightness and oil level. Refill the Risk of burning! oil, if necessary. The compressor can become very hot! INFORMATION New compressors are filled with a run-in oil. TOP UP OIL This oil must be replaced during the first oil change with a compressor oil recommended - Check oil when drive is at a standstill and top...
  • Page 327 4.55-3 CLEAN/RENEW AIR FILTER - Loosen the knurled nut 1 (Fig. 1). - Remove the sealing ring 2 and filter cover 3. - Pull off the filter insert 4. - Clean all parts with compressed air (max. 5 bar). Blow out filter insert from the inside to the outside by upward- And downward movements until dust no longer escapes.
  • Page 328 4.55-4 RENEW OIL FILTER - Drain the old oil as described above. - Loosen the screws 1 of the filter cover 2 (Fig. 1). - Rotate the top cover by 90° and remove the top cover with filter. - Loosen the filter 3 from the top cover. - Clean the top cover and seating surfaces of the housing.
  • Page 329 4.55-5 RENEW OIL SEPARATOR CARTRIDGE Dismantling: - Press the O-rings 13 with some grease into - Disconnect the plug of the solenoid valve 1 the seat pan of the oil separator cartridge. on the separator housing 2 (Fig. 1) and loosen the air hose 3.
  • Page 330 4.55-6 Blank page! 002.940.02-EN...
  • Page 331 4.57-1 HYDRAULIC SHUT-OFF ASSEMBLY OBSERVE SAFETY MANUAL! Depending on the operating conditions, the shut-off assembly (Fig. 1) driven by the concrete pump hydraulic must be lubricated at least once a week, grease nipple 6 (Fig. 1). As the lubrication requirement increases with progressive wear, the lubricating intervals must be shortened accordingly.
  • Page 332 4.57-2 Blank page! 004.054.00-EN...
  • Page 333 Do not conduct welding work on the motor! negative terminal of the machine battery (-G13 on the left-hand side). 4.60.4 Electrical safeguarding of Schwing components Make sure to observe the correct order! Depending on the type of machine, the system...
  • Page 334 (Fig. 2). Near the control panel (Fig. 3) Also see electric circuit diagram. 4.60.5 Changing the fuses of Schwing components Switch off the machine control and the drive motor. Turn the main switch of the starter battery Fig.
  • Page 335 4.60-3 Fig. 3; panel with regeneration. If triggered again, there is a short circuit. Stop the machine and have an electrician check the system. 005.151.04-EN...
  • Page 336 This Risk of short circuit! also applies to updates. Do not place tools on batteries. DANGER Unauthorised modifications to the software can result in serious damage and accidents. SCHWING is not liable for the consequences of unauthorised software modifications. 005.151.04-EN...
  • Page 337 4.60-5 4.60.8 Electrically powered machines 4.60.13 Steam jet cleaning Have an electrician disconnect the power Cover any electrical and electronic supply of such machines prior to carrying components. out repair work on the machine. Never direct a water or steam jet onto these DANGER components.
  • Page 338 4.60-6 4.60.15 Checking the acid level Clean battery surface. Open locking cap. The fluid should typically be 10 to 15 mm above the plates or at the level of the control device. Observe the instructions from the battery manufacturer! Refill with distilled water (not acid!), if necessary.
  • Page 339 4.60-7 4.60.18 Charging the battery 4.60.19 Storage and installation Charge battery by running the motor for several Keep battery clean and dry in order to hours or with a charger. prevent discharge through leakage. When charging with a charger, the battery must Ensure proper installation in the machine.
  • Page 340 4.60-8 Blank page! 005.151.04-EN...
  • Page 341 The machine operator is responsible for the We recommend having the inspection performed visual and functional inspections of "his/her" by an employee of SCHWING, if no qualified machine, including accessories, before and personnel is available. during use.
  • Page 342 As a rule, special skills are required to carry out repairs, thus we strongly recommend assigning In practice, the significance of individual SCHWING customer service to perform this components as regards technical safety will often inspection. be overlapping, often making it difficult to clearly...
  • Page 343 4.65-3 please copy! NOTIFICATION OF DAMAGE FOR SAFETY COMPONENTS Please complete the copy of this questionnaire and send the completed copy to SCHWING GmbH Service Postfach 20 03 62 D-44647 Herne Of course you can also fax us this page or reply by email: Fax: +49 (0)2325 74674 E-Mail: service@schwing.de...
  • Page 344 4.65-4 Was welded?  yes  no If so, where? Were mechanical procedures carried out?  drilling  sanding  other If so, where? Was the work documented by photos or drawings?  yes  no If so, is this document attached to this message?  yes  no 001.162.07-EN...
  • Page 345 4.70-1 4.70 Welding repairs OBSERVE SAFETY MANUAL! On the placing boom, on the support or on other components important to work safety, welding may only be carried out by authorised representatives of the manufacturer. In general, welding should only be carried out by personnel specially trained and qualified for this activity.
  • Page 346 4.70-2 Blank page! 001.918.05-EN...
  • Page 347 Presentation 1 Safety 2 Operation 3 Maintenance 4 Radio remote control 5 Special equipment 6 Appendix 7 005.019.00-EN...
  • Page 348 Blank page! 005.019.00-EN...
  • Page 349 ® OPERATING INSTRUCTIONS Planar-V4 R-18, R-CAN R6, R10 Compact-M, Compact-V Compact-M2 Receiver Type Transmitter Type / Version / Version Factory No. Factory No. Frequency Frequency...
  • Page 350 Portable transmitter. 1. STANDARD SPECIFICATION Receiver with integrated mounting holes. Multi-pin connecting cable for the receiver according to your specifications. The actual delivery specification is as detailed on the confirmation of order or the delivery note accompanying the goods! 2. SAFETY PRECAUTIONS Even if you are accustomed to working with radio control systems, read these operating instructions carefully before using this equipment.
  • Page 351 Switching on: To make the unit ready for use, unscrew the screw plug of the battery com- 3. TRANSMITTER partment on the back of the transmitter and remove the cover. Insert 2 charged AA Mi- gnon batteries 1,2V NiMH (or batteries 1,5V - not rechargeable) into the battery compart- ment, close the cover and tighten the screw plug again.
  • Page 352 Base Unit When a transmitter is operated with AA Mignon 1,2 V NiMH rechargeable batteries, these batteries automatically charge inside the transmitter in the optional base unit. To start the charging process simply slide the transmitter into base unit (see image 1). An automati- cally controlled charging process keeps batteries from over-charging.
  • Page 353 5. RECEIVER R-6, R-10, R-18, R-CAN, Compact-M, Compact-V R-6, R-10 R-18 R-CAN Compact-M Compact-V The receiver is connected to the unit to be controlled with the multi-pin connecting cable supplied. Please observe the instructions issued by the manufacturer of the unit to be controlled! We recommend urgently to realize this connection via a cen- tral, well accessible, multi-pin plug connector (for example HTS-plug connec-...
  • Page 354 4. OPERATING THE UNIT Safety equipment in the NBB-radio remote control: , this comprises mainly: In the transmitter STOP (transmitter ON/OFF) with automatic disconnection of the power supply. Automatic zero positioning. In the receiver: Automatic zero setting when switching back on after radio interruption. Locking of the radio commands at relay level in the event of a defective STOP circuit.
  • Page 355 To maintain operational safety, a regular function check of the NBB radio remote control is necessary. In single-shift day-to-day operation, we recommend performing this check at 6. FUNCTION CHECK least once a week. Checking is possible using the display lights provided on the receiver. To do so, the transmitter must be set to the ready-to-operate state.
  • Page 356 TECHNICAL DATA ® Operating ambient temperature -20 to +70 °C Insulation class - Protection IP 65 Planar-V4 TRANSMITTER Transmission frequency range see r ating plate The use of synthesizer technology permits frequencies to be selected in accordance with the appropriate waveband for the country of use.
  • Page 359 Cable length: 3.400.7011 (15 x 0,75mm²) Line-Pumps Model: Cable loop-no.: System-plug-no.: Harting Han 10A (19200101540)* Wiring diagram no.: Producer: Schwing Hydraulik Indert-no.: Harting Han D 15pol. (09210153001)* Date: 2011-03-16 *Connecter installed by costumer. Name: M. Tscholak Modification: RECEIVER CONTROL CABLE...
  • Page 361 DATASHEET TRANSMITTER Formular-Nr.: 154_engl SERIAL No.: 9999904790 Stand: 01-10/10 M. Tscholak 16.03.2011 NAME: DATE: Transmitter Planar V4 PART No.: BOARD TITLE: NOTE: QUANTITY F- Band FREQUENCY BAND Active / Passive LBT-Mode Auto Off Charger Forst_V1_1_V_2_4.txt Firmware PLV4_4139.scd Config PROGRAM 1 Interpreter PLV4_4139.il2 Firmware...
  • Page 362 DATASHEET RECEIVER Formular-Nr.: 154_engl SERIAL No.: 9999904790 Stand: 01-10/10 M. Tscholak 16.03.2011 NAME: DATE: RECEIVER Compact M- B NOTE: PART No.: BOARD TITLE: QUANTITY F- Band FREQUENCY BAND Active / Passive RECEIVER POTTED E_5029.H86 PROGRAM 1 Firmware Config PROGRAM 2 Interpreter UPPER PART 3.300.1410...
  • Page 364 APPROVALS AND CERTIFICATES ® Approvals EU countries: Enclosure: EC Declaration of Conformity Obtainable at demand: M-Zert mbH Certificate DIN EN ISO 9001:2008 No. 03022 © NBB Controls + Components GmbH Otto-Hahn-Straße 3-5 DE-75248 Ölbronn-Dürrn Tel.: 0 72 37 / 9 99 - 0 Fax: 0 72 37 / 9 99 - 1 99 eMail: sales @ nbb.de http://www.nbb.de...
  • Page 365 Presentation 1 Safety 2 Operation 3 Maintenance 4 Radio remote control 5 Special equipment 6 Appendix 7 005.020.00-EN...
  • Page 366 Blank page! 005.020.00-EN...
  • Page 367 6.8-1 Hydraulic shut-off assembly Editor: SCHWING GmbH Dep.: TDS 1 PO box : 20 03 62 D - 44647 Herne 20/08/2017 19:19:00 002.720.04-EN...
  • Page 368 6.8-2 TABLE OF CONTENTS 1. PREFACE ..............................3 2. AREA OF APPLICATION ..........................3 3. SAFETY ..............................4 4. SETTING UP OF THE SYSTEM ........................5 5. INSTALLATION ............................5 6. DRIVE ..............................5 7. MAINTENANCE ............................5 8. TECHNICAL DATA .............................5 002.720.04-EN...
  • Page 369 6.8-3 1. PREFACE The SCHWING hydraulic shut-off assemblies (Fig. 1) are designed for installation in SCHWING concrete pumping lines. The shut-off assemblies can be supplied for various - Pumping line diameters, - Concrete pressures, - Flanges. Should you have any queries or issues, please contact our Customer Services or your Fig.
  • Page 370 6.8-4 3. SAFETY WARNING Work carefully through these operating Danger of crushing and injury! instructions before initial commissioning. Only Do NOT reach into the openings of the shut- begin with the work when you have understood off assembly and the pumping line and do everything.
  • Page 371 WARNING Piston diameter : 80 mm The use and insertion of other materials as those supplied from Schwing lead firstly to a Piston rod diameter : 50 mm loss of operational safety and thus automatically to the loss of operational P max.
  • Page 372 6.8-6 Blank page! 002.720.04-EN...
  • Page 373 Presentation 1 Safety 2 Operation 3 Maintenance 4 Radio remote control 5 Special equipment 6 Appendix 7 005.021.00-EN...
  • Page 374 Blank page! 005.021.00-EN...
  • Page 375 Do you already use our information service? - 5 minutes that pay off! Dear Customer, With the purchase of your SCHWING machine, you have acquired a high quality product. Of course, we are constantly working on the improvement of our products, and would like to inform you when new findings become available.
  • Page 376 7.10-2 Please complete in block letters: Customer no.: ................Contact person: ................Address: ..........................................Tel.: ........................................Fax: ........................................Email: ........................................ Machine type: ................Country: ..................Machine no.: ................005.022.00-EN...
  • Page 377 Do you already use our information service? - 5 minutes that pay off! Dear Customer, With the purchase of your SCHWING machine, you have acquired a high quality product. Of course, we are constantly working on the improvement of our products, and would like to inform you when new findings become available.
  • Page 378 7.10-2 Please complete in block letters: Customer no.: ................Contact person: ................Address: ..........................................Tel.: ........................................Fax: ........................................Email: ........................................ Machine type: ................Country: ..................Machine no.: ................005.022.00-EN...
  • Page 379 7.20-1 IMMER IN IHRER NÄHE. HERNE SCHWING GmbH Service-Center Heerstraße 9-27 D-44653 Herne Telefon: 02325/9870 ET-Verkauf: 02325/987-641/352 Kundendienst: 02325/987-231/232 Telefax: 02325/74674 E-Mail: parts@schwing.de Kontakt: Frau M. Vollmer Herr Beiersdorf HAMBURG BERLIN SCHWING-Stetter SCHWING-Stetter Service-Niederlassung Service-Niederlassung Gewerbegebiet Ost Gewerbegebiet Neu Boston Theodor-Storm-Straße 9...
  • Page 380 7.20-2 DRESDEN LORSCH Eberhard Becker & Partner GmbH SCHWING-Stetter Service-Niederlassung Hamburger Ring 13a In der Wolfshecke 5 D-01665 Klipphausen D-64653 Lorsch Telefon: 035204/47888 Telefon: 06251/9648-0 Telefax: 035204/47887 Telefax: 06251/9648-20 E-Mail: Dresden@schwing.de E-Mail: Lorsch@schwing.de Kontakt: Herr Anhalt Kontakt: Herr Rothermel STUTTGART NÜRNBERG...
  • Page 381 7.30-1 Always Ready 0049 - 2325 - 987 0 info@schwing.de Schwing / Stetter GmbH Heerstr. 9 - 27 D - 44653 Herne 0049 - 2325 - 72922 Deutschland 0049 - 2325 - 987 0 info@schwing.de Schwing Hydraulik-Elektronik GmbH Dorstener Str. 428...
  • Page 382 7.30-2 Always Ready 0055 - 11 - 4486 8500 info@schwing-stetter.com.br Schwing Equipamentos Ind. Ltda. Rod. Fernão Dias, Km 56 0055 - 11 - 4486 1344 Bairro terra Preta Rep. Federativa do Brasil 07600-000 Mairiporá - S.P. Wassilev BM Eood 00359 - 32 - 692727 mwco@plov.omega.bg...
  • Page 383 0033-1 - 3492 9505 78250 Hardricourt Frankreich 0033-1 - 3474 7260 République française 0030 - 210 - 5155 505 Schwing / Stetter Hellas S. A. G. Margaritis - G. Karvounis Leoforos Athinon 204 0030 - 210 - 5150 034 Ellinikí Dimokratía GR-10442 Athen...
  • Page 384 & 8983 3125 JALAN JABABEKA 5 BLOK F NO. 4 CIKARANG, BEKASI 17550 Republik Indonesia 0062 - 21- 8981 1537 Schwing Stetter Pars Hamgam +49 172 - 150-4648 sza- idi@schwingstetterpars.de Hydraulic Robat Co. No. 97 Karoon Ave next to Tolid St Emam Khomeyni Blvd Dschomhūrī-ye Eslāmī-ye Īrān...
  • Page 385 Fracc. Bernado Reyes 0052 - 8 - 311 0911 Estados Unidos Mexicanos Monterrey, N.L. 0031 - 162 - 518 882 Schwing / Stetter B.V. Bliek 15 (Dombusch 1) NL-4941 SG Raamsdonksveer 0031 - 162 - 518 699 Nederland 0031 - 365 - 381 211 Axflow B.V.
  • Page 386 AL Fairuz Trading & Cont. Co. Wadi Adal - Al Amerat Road P.O. Box 330, Muscat www.alfairuzoman.com Saltanat Uman Postal Code - 100 Schwing / Stetter Baumachi- 0043 - 16 16 73 13 nen Ges.m.b.H Heizwerkstraße 6 0043 - 16 16 70 66 1230 Wien Republik Österreich...
  • Page 387 0065 - 6265 8494 Singapore 629 173 Republic of Singapore 0034 - 91 - 6162 700 cgrohmann@schwing.es Schwing / Stetter Iberica S. L. C.I.F.: B-84832997 C/Nardos, n° 15, Polígono Industrial 0034 - 91 - 6162 753 El Molino Reino de España...
  • Page 388 0066 - 2 - 7316824 Ratcha Anachak Thai Bangkok 10240 00420 - 596 - 746 780 servis@schwing.cz Schwing / Stetter Ostrava s.r.o. Moravska 1215/6 CZ-70030 Ostrava-Hrabuvka 00420 - 596 - 746 783 Česká republika 0090 - 216 - 660 09 00 c.simsek@alfatekturk.com...
  • Page 389 7.30-9 Always Ready Hanoi 0086 - 21 - 5764 5855 Schwing Shanghai Machinery Co.Ltd. 5 Xin Xiao Road 0086 - 21 - 5764 5577 Xin Qiao Industrial Zone Republic of China Song Jiang Shanghai 201 602 00967 - 1447 961-2 malik@y.net.ye...
  • Page 390 7.30-10 Always Ready Blank page! 005.023.01...

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