Brush Bandit 2550 Operating & Parts Manual
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Brush Bandit 2550 Operating & Parts Manual

Stump grinder
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ATTENTION:
Depending on what replacement
parts you are ordering, we will
need the following information:
GRINDER COMPONENTS
Serial Number
Model Number of Grinder
ENGINE COMPONENTS
Brand
Engine Serial Number
Engine Model Number
BUILT WITH QUALITY
AND DESIGN FIRST
STUMP GRINDER
MODELS 2550/2550T
OPERATING & PARTS MANUAL
Model No: _____________________
Serial No: _____________________
DEALER:
Name: _______________________
Address: ______________________
City/State: _____________________
Phone No: _____________________
Delivery Date: __________________
Engine Make: __________________
Serial No: _____________________
Clutch Make: __________________
Model: ___________ S/N ________
Copyright 10/14
BANDIT INDUSTRIES, INC.
REMUS, MICHIGAN, USA 49340
PHONE: (800) 952-0178 IN USA
PHONE: (989) 561-2270 OR 561-2272
FAX: (989) 561-2273 ~ SALES DEPT.
FAX: (989) 561-2962 ~ PARTS/SERVICE
E-MAIL: www.banditchippers.com
MANUFACTURED BY
6750 Millbrook Road

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  • Page 1 BUILT WITH QUALITY AND DESIGN FIRST STUMP GRINDER ATTENTION: MODELS 2550/2550T Depending on what replacement OPERATING & PARTS MANUAL parts you are ordering, we will need the following information: Model No: _____________________ GRINDER COMPONENTS Serial Number Serial No: _____________________ Model Number of Grinder...
  • Page 2 Copyright 4-14 FORM #WV-124 IT IS VERY IMPORTANT THAT THIS FORM IS FILLED OUT COMPLETELY & ACCURATELY. IF WE CANNOT READ THE PURCHASER’S INFORMATION OR IT IS INCORRECT, OUR CUSTOMER LIST WILL NOT BE ACCURATE. Customer Data Department IMPORTANT - THIS FORM MUST BE RETURNED TO THE 6750 Millbrook Road CUSTOMER DATA DEPARTMENT WITHIN TEN Remus, MI, USA 49340...
  • Page 3 OPERATING INSTRUCTIONS BRUSH BANDIT STUMP GRINDERS SAFETY ALERT SYMBOLS AND NOTATIONS Degree of Potential Signal Word Likelihood of Occurrence Injury or Damage DANGER Will occur if warning is ignored Severe WARNING Can occur if warning is ignored Severe CAUTION Will or can occur if warning is ignored...
  • Page 4 Copyright 7-04 FORM #Q-112 DATE PURCHASE: ______________________ TO BE RETURNED AFTER THIRTY (30) DAYS OF OPERATION MODEL: ________________________________ SERIAL NUMBER: _______________________ Please return to: Customer Data Department 6750 Millbrook Road DEALER NAME: ________________________ Remus, MI 49340 _______________________________________ Phone: (800) 952-0178 in USA Phone: (989) 561-2270 Fax: (989) 561-2273...

  • Page 6: Table Of Contents

    MODELS 2550/2550T TABLE OF CONTENTS TABLE OF CONTENTS PAGE INTRODUCTION & WARRANTY ............2 SERIAL NUMBER LOCATION ............. 6 SAFETY PROCEDURES ..............7 EQUIPMENT SPECIFICATIONS ............11 DECALS ....................12 CONTROLS.................... 15 MACHINE OPERATION ................ 25 TRANSPORTATION PROCEDURES ........... 28 MAINTENANCE ..................

  • Page 7: Introduction & Warranty

    INTRODUCTION & WARRANTY INTRODUCTION The purpose of this manual is to provide the user with specifications and procedures for the o peration, m aintenance and repair of this BANDIT product. As with any piece of equipment, safety should always be a constant thought while the machine is being operated, serviced or stored. In order to highlight this consideration, the material which addresses safety is proceeded by the following signal words: Degree of Potential Signal Word...
  • Page 8 BANDIT INDUSTRIES, INC. EXPLANATION OF LIMITED WARRANTY The manufacturer will not reimburse the customer or dealer labor costs incurred for installing “bolt-on” or “slip-on” items, such as hydraulic pumps and motors, control valves, flow d ividers, belts, sheaves, etc. The manufacturer will provide r eplacement parts to the customer for d efective parts during the warranty period. Defective parts must be returned to Bandit Industries, Inc. It will be the customer’s responsibility to install the replacement parts unless arrangements are made with the selling dealer.
  • Page 9 INTRODUCTION & WARRANTY BANDIT INDUSTRIES INC. LIMITED WARRANTY (989) 561-2270 Bandit Industries Inc., also referred to as “Manufacturer” warrants this new product to be free of defects in workmanship and material for a period of 1 year or 2000 operating hours, which ever comes first.
  • Page 10 INTRODUCTION & WARRANTY BANDIT INDUSTRIES, INC. LIMITED WARRANTY (989) 561-2270 NOTICE This warranty applies only to new and unused equipment or parts thereof m anufactured by Bandit Industries Inc. and is void if the machine is operated with replacement parts or equipment not manufactured or recommended by Bandit Industries Inc. All other components are warranted by their respective manufacturers (i.e. engines, axles, hydraulic pumps and motors, clutches, tires, batteries, etc.) Any machines used for lease or rental purposes warranty is limited to 90 days from the first day of initial service.

  • Page 11: Serial Number Location

    MODELS 2550/2550T SERIAL NUMBER LOCATIONS TYPICAL SERIAL NUMBER AND/OR WORK ORDER NUMBER LOCATIONS NOTICE 1. Side of control box 2. W/O # on pivot mount plate The engine information is located on the engine block. The clutch i nformation is l ocated on the clutch plate (if equipped). Bandit Copyright 10/14...

  • Page 12: Safety Procedures

    MODELS 2550/2550T SAFETY PROCEDURES SAFETY PROCEDURES DANGER The words Danger, Warning, Caution, and DANGER Notice are used on the safety decals and throughout NEVER sit, stand, lay, climb or ride anywhere this manual, to make you aware of the safety on this machine while it is running, operating, or in p rocedures. These procedures are very important,...
  • Page 13 MODELS 2550/2550T SAFETY PROCEDURES SAFETY PROCEDURES WARNING DANGER It is very important after you have operated a new DO NOT operate this machine indoors! Exhaust machine for approximately an hour to shut down the fumes can be fatal. Never refuel while the machine machine and recheck all nuts and bolts. It is normal is running.
  • Page 14 MODELS 2550/2550T SAFETY PROCEDURES SAFETY PROCEDURES NOTICE DANGER Engage and disengage cutter wheel at low rpm. Never go near cutter wheel or teeth while engine is running or cutter wheel is coasting to a stop. NOTICE DANGER Do not attempt to start the engine or engage the...
  • Page 15 MODELS 2550/2550T SAFETY PROCEDURES SAFETY PROCEDURES IF MACHINE IS EQUIPPED WITH A SELF PROPELLED UNDERCARRIAGE Machines equipped with undercarriage tracks are shipped with a manual from the track manufacturer. Refer to it for service, operation, and safety information. WARNING Do not attempt to operate the machine on an ascending or descending slope of more than 25° or 46% or a side slope of more than 17° or 30%, it is Dangerous and could be Fatal. This is the maximum slope grade...

  • Page 16: Equipment Specifications

    MODELS 2550/2550T EQUIPMENT SPECIFICATIONS EQUIPMENT SPECIFICATIONS Approximate Dimensions & Weights (Dimensions & weights will vary depending on optional equipment) Approx. Weight: Model 2550: 2200 lbs. (998 kg) Model 2550T: 2600 lbs. (1179 kg) (Approximate weights depending on engine and equipment options.) Overall Dimension: Model 2550: Height: 72”...
  • Page 17 MODELS 2550/2550T DECALS DECAL LOCATIONS Decal locations may vary, these are general locations. 4,5,10,12 9,25 35,36,42 8,34 1,41 2,43 1,10 6,11,20,22,23,28, 30,31,32,33,38,40 18,19,31 24,26 10,15,16, 3,7,39 27,37 6,21,33 Bandit Copyright 10/14...
  • Page 18 43. SPW-32 ...Tether Cord... 900-8900-34 Basic Safety Decal Kit (Options may require additional decals) 900-8901-97 Bandit Model 2550 Logo Decal Kit 46. 900-8902-81 Bandit Model 2550T Logo Decal Kit NOTICE Some decals are for optional equipment. Decal locations may vary, these are general locations. If any decals become damaged, replace immediately.

  • Page 19: Decals

    MODELS 2550/2550T DECALS DECALS Decals located on your Bandit equipment contain useful information to assist you in operating your equipment safely. Some of the decals on your machine and their location are shown in this section. It is very important that all decals remain in place and in good condition on your machine. Please follow the care and instructions given below: You should use soap and water to keep your decals clean.

  • Page 20: Controls

    MODELS 2550/2550T CONTROLS ENGINE OPERATING SPEEDS NOTICE Refer to the Completion/Check Sheet, that is shipped with the machine for the correct engine rpm. If needed, contact your local dealer or Bandit Industries. Some Current Engine Types Maximum RPM Briggs & Stratton (Vanguard) 613477 - 35 Hp...
  • Page 21 MODELS 2550/2550T CONTROLS 2550 CONTROLS - SWING OUT Basic Location of Controls and Components LOCATION SHOWN Swing Speed Control 2. Travel Speed Control Brake Release Valve Cutter Wheel Engagement Lever Steer Right / Left 6. Travel Forward / Reverse Cutter Down / Up Grading Blade Down / Up Swing Left / Right 10.
  • Page 22 MODELS 2550/2550T CONTROLS CONTROL OPERATING PROCEDURES - SWING OUT 1. Swing Speed Control: The swing speed controls the rate the cutter wheel passes through the stump. To decrease the swing speed, turn the control knob clockwise. 2. Travel Speed Control: The travel speed controls the rate the machine approaches the stump. To decrease the travel speed, turn the control knob clockwise. 3. Brake Release Valve: Turn 3 to 4 full revolutions when moving the machine without power. 4. Cutter Wheel Engagement Lever: Before engaging or disengaging the cutter wheel, make sure the engine is at an idle. To engage...
  • Page 23 MODELS 2550/2550T CONTROLS 2550 CONTROLS - REMOTE Basic Location of Controls and Components LOCATION SHOWN 1. Engine Throttle Swing Speed Control 16. Steer Right / Left 2. Remote / Tether Switch Brake Release Valve 17. Tongue Out / In Ignition Switch 10. Travel Speed Control 18. Status Light 4. Tach / Hour Meter 11.
  • Page 24 MODELS 2550/2550T CONTROLS CONTROL OPERATING PROCEDURES - REMOTE 1. Engine Throttle: Varies with different engines, refer to engine manual. 2. Remote / Tether Switch: If the switch is in the remote position, the machine is controlled by the transmitter. If the switch is in the tether position and the tether cord is plugged in to the jack, the machine is controlled by the tether.
  • Page 25 MODELS 2550/2550T CONTROLS 2550T CONTROLS - SWING OUT Basic Location of Controls and Components LOCATION SHOWN 1. Travel Speed Control Swing Speed Control Cutter Wheel Engagement Lever 4. Left Track Forward / Reverse 5. Right Track Forward / Reverse Cutter Down / Up Grading Blade Down / Up Swing Left / Right Swing Out Lock Pin 10. Tach / Hour Meter...
  • Page 26 MODELS 2550/2550T CONTROLS CONTROL OPERATING PROCEDURES - SWING OUT 1. Travel Speed Control: The travel speed controls the rate the machine approaches the stump. To decrease the travel speed, turn the control knob clockwise. 2. Swing Speed Control: The swing speed controls the rate the cutter wheel passes through the stump. To decrease the swing speed, turn the control knob clockwise. 3. Cutter Wheel Engagement Lever: Before engaging or disengaging the cutter wheel, make sure the engine is at an idle. To engage the cutter wheel, press the button on top of the lever and pull the lever, towards the operator. To disengage...
  • Page 27 MODELS 2550/2550T CONTROLS 2550 CONTROLS - REMOTE Basic Location of Controls and Components LOCATION SHOWN 1. Engine Throttle 8. Travel Speed Control 15. Right Track Forward / Reverse 2. Remote / Tether Switch Swing Speed Control 16. Status Light Ignition Switch 10. Cutter Down / Up 17. Cutter Bump Adjustment 4. Tach / Hour Meter...
  • Page 28 MODELS 2550/2550T CONTROLS CONTROL OPERATING PROCEDURES - REMOTE 1. Engine Throttle: Varies with different engines, refer to engine manual. 2. Remote / Tether Switch: If the switch is in the remote position, the machine is controlled by the transmitter. If the switch is in the tether position and the tether cord is plugged in to the jack, the machine is controlled by the tether.
  • Page 29 MODELS 2550/2550T CONTROLS CONSULT THE ENGINE MANUFACTURER’S MANUAL FOR SPECIFIC CONTROLS, OPERATION, & MAINTENANCE FOR TYPICAL ENGINES 1. Ignition Switch: Turn the ignition switch key clockwise one stop (on position) to turn the electrical system on. The key should remain in the on p osition while the engine is running. Turn the key fully clockwise (start position) this will start the engine. To shut off the engine, return the key to the off position. 2. On/Off Switch - Push Button Start: Some gasoline engines may have a Toggle Switch or an On/Off Switch combined with a push button to start the engine. First turn the On/Off Switch or Toggle Switch to the on position, then depress and hold the Push Button Start until the engine starts, then release the button. To shut off the engine, return the On/Off Switch or Toggle Switch to the off position.

  • Page 30: Machine Operation

    MODELS 2550/2550T MACHINE OPERATION MACHINE OPERATION • Check all fluids before starting the machine. • Make sure to go through the daily start-up and maintenance procedures before operating the machine. • Cutter wheel must be disengaged before starting. • Start engine at idle speed and allow for sufficient time for oil to circulate before proceeding. • Test all controls for proper operation. • Avoid transversing slopes. DANGER DO NOT OPERATE AROUND WATER, GAS, POWER OR PHONE LINES. IF IN DOUBT, CHECK BEFORE GRINDING. DANGER WEAR ALL PERSONAL PROTECTIVE EQUIPMENT PER ANSI, OSHA AND MANUALS.
  • Page 31 MODELS 2550/2550T MACHINE OPERATION CUTTING AREA DANGER For optimum performance, the stump should be cut with the portion of the cutter wheel shown below. NEVER UNDERCUT THE STUMP. Undercutting the stump may cause severe kickback, vibration and component damage. NEVER CUT THE STUMP FROM THE TOP. The cutter wheel will throw debris up and toward the operator, instead of down and under the machine.
  • Page 32 MODELS 2550/2550T MACHINE OPERATION MOVING A MACHINE WITHOUT POWER (MODEL 2550) NOTICE Use this procedure only when the machine will not start or run to help prevent damage to the hydraulic system. With the key in the “off” position and in your possession, follow the steps below: Close the needle valve (see Figure 1) by turning the knob clockwise 3 to 4 full turns.

  • Page 33: Transportation Procedures

    MODELS 2550/2550T TRANSPORTATION PROCEDURES TRANSPORTATION PROCEDURES WARNING BEFORE TRANSPORTING THE MACHINE, INSPECT AND CONFIRM THE FOLLOWING STEPS: 1. The trailer has a cargo weight rating capacity for the weight of the stump grinder. The combined weight of the trailer and the stump grinder can not exceed the load capacity of the tires, axles, hitch coupler system or the GVWR (Gross Vehicle Weight Rating) of the trailer.
  • Page 34 MODELS 2550/2550T TRANSPORTATION PROCEDURES LOADING & UNLOADING WARNING BEFORE LOADING OR UNLOADING THE MACHINE, INSPECT AND CONFIRM THE FOLLOWING STEPS: When loading or unloading the self-propelled machine on the trailer, use care and caution. The maneuvering of the equipment must be slow, smooth, and intentional, not fast and jerky. DANGER Never load or unload the machine with the drive lock pin pulled out of the rim. Make sure the drive lock pin is in all the way.

  • Page 35: Maintenance

    MODELS 2550/2550T MAINTENANCE SECTION MAINTENANCE SECTION The Bandit is a very simple machine to maintain. If you will follow a regular scheduled preventative maintenance program, you should have years of trouble free operation. DANGER Before attempting any type of maintenance disengage clutch, turn off engine, wait for the cutter wheel to come to a complete stop, install the cutter wheel lock pin, place the cutter wheel on the ground, disconnect battery, and make sure the ignition key is in your possession.
  • Page 36 13. Check engine oil and coolant level: 18. Inspect axle dust caps (Model 2550): F o l l o w t h e e n g i n e m a n u f a c t u r e r m a n u a l Inspect axle dust caps and replace if damaged or r ecommendations for fluid levels. You MUST follow...
  • Page 37 (i.e. cutter wheel guard, control box will attract dirt. doors, etc.). 2. Grease steering axle pivot bushings (Model 2550): 7. Check the cutter wheel hydraulic motor coupler: Grease steering axle pivot bushings with 1 to 2 Remove the cover plate over the cutter wheel shots of EP-2 Lithium type grease.
  • Page 38 16. Check air cleaner, precleaner, and vacuator valve. Clean as necessary. 17. Check condition of the tires (Model 2550). 18. Inspect and replace any axle dust caps that are damaged or leaking (Model 2550). 19. Check track tension and condition of the tracks (Model 2550T).
  • Page 39 OK Repaired 1. Inspect and clean steering wheel hub bearings, cups, and seals. Grease steering wheel hub bearings. Replace seals if ever removed. (Model 2550 with 2 Wheel Drive) 2. Drain and clean the fuel tank. 3. Change hydraulic oil and flush the hydraulic tank.
  • Page 40 MODELS 2550/2550T MAINTENANCE SECTION BOLT TORQUE CHART (THESE TORQUES ARE BASED ON DRY, CLEAN THREADS) DESCRIPTION BOLT SIZE TORQUE (FT.-LBS.) TORQUE(Nm) Cutter Wheel Revolution Lead Tooth Nut 5/8”-18 NF 200 Cutter Wheel Revolution Side Tooth Nut 5/8”-18 NF 125 Cutter Wheel Green Tooth Pocket Bolts 5/8”-18 NF 125 - 150 169 - 203 Cutter Wheel Green Tooth Nut 31 - 43 42 - 58 Cutter Wheel Tomahawk Tooth 5/8”-18 NF 125 - 150 169 - 203 Cutter Wheel Coupler Engine Hold Downs 1/2”-13 NC Lug Nuts 1/2”-20 NF...
  • Page 41 1 to 2 shots of grease - wipe off excess Swing Pivot Ass’y Bushings 1 to 2 shots of grease - wipe off excess Steering Axle Pivot Bushings-2550 1 to 2 shots of grease - wipe off excess Steering Bushings-2550...
  • Page 42 MODELS 2550/2550T MAINTENANCE SECTION LUBRICATION CHART Use as a reference only, locations may vary depending on options or component manufacturer. NOTICE Lubrication point instructions are described on the machine, in the Lubrication & Coolant Section and Maintenance Section of this manual, or component manufacturer’s manual.
  • Page 43 MODELS 2550/2550T MAINTENANCE SECTION CUTTER WHEEL MOTOR COUPLER DANGER Before attempting any type of maintenance disengage clutch, turn off engine, wait for the cutter wheel to come to a complete stop, install the cutter wheel lock pin, place the cutter wheel on the ground, disconnect battery, and make sure the ignition key is in your possession.
  • Page 44 MODELS 2550/2550T MAINTENANCE SECTION CUTTER WHEEL MOTOR COUPLER Stub Shaft Stub Shaft Brace Cutter Wheel Hub Coupler Removal Hole Cutter Wheel Cutter Wheel Motor Coupler Cutter Wheel Motor Shaft Bandit Copyright 10/14...
  • Page 45 MODELS 2550/2550T MAINTENANCE SECTION TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Engine will 1. Loose ground cable. 1. Clean and tighten. not start. (See 2. Loose hot cable. 2. Clean and tighten. Engine Mfg. 3. Dead battery. 3. Recharge or replace.

  • Page 46: Hydraulic Section

    MODELS 2550/2550T HYDRAULIC SECTION HYDRAULIC SECTION WARNING It is very important after you have operated a new machine for approximately an hour to shut down the machine and recheck all hydraulic fittings. Retighten as needed. DO NOT GO NEAR HYDRAULIC LEAKS! High pressure oil easily punctures skin causing serious injury, g angrene, or death. Avoid burns from fluid. Hot fluid under pressure can cause severe burns. DO NOT use fingers or skin to check for leaks. Lower load or relieve hydraulic pressure before loosening fittings. Relieve all pressure in the system before d isconnecting the lines, hoses, or performing other work. Use a piece of c ardboard to find leaks. Never use your bare hands. Allow system to cool down to ambient temperature before opening any coolant or hydraulic oil system.
  • Page 47 MODELS 2550/2550T HYDRAULIC SECTION HYDRAULIC SECTION Alternate hydraulic oils are available, but they do not equal the performance or longevity of the “Hydrex XV” oil. Consult the following information supplied by the oil distributor. CELSIUS (C) -40 -34 -29 -23 -18 -12 -7...
  • Page 48 MODELS 2550/2550T HYDRAULIC SECTION HYDRAULIC SECTION TYPICAL HYDRAULIC RELIEF PRESSURE SETTINGS TYPICAL HYDRAULIC FLOWS AND RPM SETTINGS (Approximate, For Reference Only, Engine At Full RPM) Equipment 2550 2550T Model Cutter Wheel Pump GPM 38.9 (147) - Gas Engine 38.9 (147) - Gas Engine (LPM) 32.4 (122) - Diesel Engine...
  • Page 49 MODELS 2550/2550T HYDRAULIC SECTION HYDRAULIC SECTION THE BANDIT HYDRAULIC SYSTEM The Bandit is equipped with a very efficient, simple • Replace hydraulic oil & suction screen(s) at least hydraulic system. Each component is capable of once yearly. This is also a very good time to flush and withstanding a specified PSI (bar) and still operate clean the tank. Replace hydraulic oil immediately if it for a very long time. is contaminated or looks “milky”. See pages 41 - 42 for hydraulic oil requirements.
  • Page 50 MODELS 2550/2550T HYDRAULIC SECTION HYDRAULIC SECTION WARNING It is very important after you have operated a new machine for approximately an hour to shut down the machine and recheck all hydraulic fittings. Retighten as needed. DO NOT GO NEAR HYDRAULIC LEAKS! High pressure oil easily punctures skin causing serious injury, g angrene, or death. Avoid burns from fluid. Hot fluid under pressure can cause severe burns. DO NOT use fingers or skin to check for leaks. Lower load or relieve hydraulic pressure before loosening fittings. Relieve all pressure in the system before d isconnecting the lines, hoses, or performing other work. Use a piece of c ardboard to find leaks. Never use your bare hands. Allow system to cool down to ambient temperature before opening any coolant or hydraulic oil system.
  • Page 51 MODELS 2550/2550T HYDRAULIC SECTION CHECKING HYDRAULIC PRESSURE The relief valve is typically located internally in the valve bank. Do not adjust the relief valves above the s pecified psi (bar). The relief valve system is a simple spring tension design but small pieces of debris can stick the valve partially open which weakens the hydraulic power. The relief as well as hydraulic oil, and suction screen must be kept clean. WARNING Before attempting any hydraulic pressure settings, make sure engine is shut off, engine key removed and in your possession, hydraulic oil is clean, hydraulic tank is 7/8 full, and the machine has been pre-run to warm the hydraulic oil. To correctly check relief valve pressure, gauge MUST be installed correctly.
  • Page 52 MODELS 2550/2550T HYDRAULIC SECTION CHECKING HYDRAULIC FUNCTION PRESSURE FIGURE 1 Swing Out Controls FIGURE 2 Model 2550 Remote Control Cutter Wheel Main Test Port Main Test Port Lift Down Relief Relief Relief FIGURE 3 Model 2550T Remote Control FIGURE 4 Test Port Right Track...
  • Page 53 MODELS 2550/2550T HYDRAULIC SECTION MODEL 2550 - SWING OUT CONTROLS SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURE. Bandit Copyright 10/14...
  • Page 54 MODELS 2550/2550T HYDRAULIC SECTION MODEL 2550 - REMOTE CONTROL SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURE. Bandit Copyright 10/14...
  • Page 55 MODELS 2550/2550T HYDRAULIC SECTION MODEL 2550T - SWING OUT CONTROLS SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURE. Bandit Copyright 10/14...
  • Page 56 MODELS 2550/2550T HYDRAULIC SECTION MODEL 2550T - REMOTE CONTROL SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURE. Bandit Copyright 10/14...
  • Page 57 MODELS 2550/2550T HYDRAULIC SECTION HYDRAULIC SYSTEM TROUBLE SHOOTING Before attempting any type of maintenance disengage clutch, turn off engine, wait for the cutter wheel to come to a complete stop, install the cutter wheel lock pin, place the cutter wheel on the ground, disconnect battery, and make sure the ignition key is in your possession.

  • Page 58: Cutter Wheel Section

    (16) holders to a complete in position during tooth removal and reinstallation. set on a model 2550 or 2550T. Twenty-four (24) Locking pin will only lock on outer teeth. teeth: eight (8) lead teeth (shorts) and sixteen (16) side teeth (longs).
  • Page 59 There are eighteen (18) teeth and pockets to a A locking pin is provided to hold the cutter wheel c omplete set on a model 2550 or 2550T. Eighteen in position during tooth removal and reinstallation. (18) teeth, six (6) straight pockets and twelve (12) Locking pin will only lock on outer teeth.
  • Page 60 There are eighteen (18) teeth and mounting blocks to A locking pin is provided to hold the cutter wheel a c omplete set on a model 2550 or 2550T. E ighteen in position during tooth removal and reinstallation. (18) teeth: six (6) straight teeth, six (6) right teeth, Locking pin will only lock on outer teeth.

  • Page 61: Electrical Section

    MODELS 2550/2550T ELECTRICAL SECTION MODEL 2550 SWING OUT CONTROLS 30 Amp Blade Type Fuse 12 Volt Sealed Relay Swing Out Switch MACHINE HARNESS - GAS ENGINE & SWING OUT CONTROLS (203-8000-14) MACHINE HARNESS - DIESEL ENGINE & SWING OUT CONTROLS (203-8000-16)
  • Page 62 MODELS 2550/2550T ELECTRICAL SECTION MODEL 2550T SWING OUT CONTROLS 30 Amp Blade Type Fuse 12 Volt Sealed Relay Swing Out Switch MACHINE HARNESS - GAS ENGINE & SWING OUT CONTROLS (203-8000-14) MACHINE HARNESS - DIESEL ENGINE & SWING OUT CONTROLS (203-8000-16)
  • Page 63 MODELS 2550/2550T ELECTRICAL SECTION 2550 MACHINE HARNESS - DIESEL ENGINE & KAR-TECH / OMNEX REMOTE CONTROLS (203-8000-13) SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURE. Bandit Copyright 10/14...
  • Page 64 MODELS 2550/2550T ELECTRICAL SECTION 2550T MACHINE HARNESS - DIESEL ENGINE & KAR-TECH REMOTE CONTROLS (203-8000-26) SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURE. Bandit Copyright 10/14...
  • Page 65 MODELS 2550/2550T ELECTRICAL SECTION 2550 MACHINE HARNESS - GAS ENGINE & LOR REMOTE CONTROLS (203-8000-10) SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURE. Bandit Copyright 10/14...
  • Page 66 MODELS 2550/2550T ELECTRICAL SECTION 2550 MACHINE HARNESS - GAS ENGINE & KAR-TECH / OMNEX REMOTE CONTROLS (203-8000-12) SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURE. Bandit Copyright 10/14...
  • Page 67 MODELS 2550/2550T ELECTRICAL SECTION DRIVE FORWARD VALVE HARNESS MODEL 2550 (991-8000-16) SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURE. Bandit Copyright 10/14...
  • Page 68 MODELS 2550/2550T ELECTRICAL SECTION DRIVE REVERSE VALVE HARNESS MODEL 2550 (991-8000-17) SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURE. Bandit Copyright 10/14...
  • Page 69 MODELS 2550/2550T ELECTRICAL SECTION DRIVE FORWARD VALVE HARNESS MODEL 2550T (203-8000-28) SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURE. Bandit Copyright 10/14...
  • Page 70 MODELS 2550/2550T ELECTRICAL SECTION DRIVE REVERSE VALVE HARNESS MODEL 2550T (203-8000-29) SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURE. Bandit Copyright 10/14...
  • Page 71 MODELS 2550/2550T ELECTRICAL SECTION MACHINE HARNESS - GAS ENGINE & SWING OUT CONTROLS (203-8000-14) SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURE. Bandit Copyright 10/14...
  • Page 72 MODELS 2550/2550T ELECTRICAL SECTION MACHINE HARNESS - DIESEL ENGINE & SWING OUT CONTROLS (203-8000-16) SPECIFIC SCHEMATIC FUNCTION MAY VARY DEPENDING ON OPTIONS OR COMPONENT MANUFACTURE. Bandit Copyright 10/14...

  • Page 73: Lubrication & Coolant

    (1) to two (2) shots of EP-2 Lithium type grease. Wipe off excess grease. Excessive grease will attract dirt. 9. Steering Bushings (Model 2550 Only): Grease steering bushings weekly with one (1) to two (2) shots of EP-2 Lithium type grease. Wipe off excess grease. Excessive grease will attract dirt.

  • Page 74: Replacement Parts Section

    MODELS 2550/2550T REPLACEMENT PARTS REPLACEMENT PARTS SECTION Depending on what replacement parts you are ordering the following information will be needed: GRINDER COMPONENTS ENGINE COMPONENTS Serial Number Brand Model Number of Grinder Engine Serial Number Engine Spec. Number NOTICE When ordering any replacement parts you should have the serial number (S/N) and model of the machine to ensure that you receive the correct replacement part.
  • Page 75 MODELS 2550/2550T FRAME COMPONENTS MODEL 2550T NOTICE Parts may not be exactly as shown. Bandit Copyright 10/14...

  • Page 76: Frame Components

    MODELS 2550/2550T FRAME COMPONENTS MODEL 2550T LOCATION PART NUMBER DESCRIPTION 1 a. 900-5911-33 Rubber Track - No Tread 900-5913-05 Rubber Track - With Tread 900-5911-26 Small Roller 900-5911-69 Idler Roller 400-3001-24 Idler End Retainer 400-2000-07 Front Idler Mount Assembly 6 a. 402-2000-03 Track Frame Assembly - Road Side 402-1000-03 Track Assembly - Road Side (Includes 1-15) 7. 900-4917-27 Tension Spring 8.
  • Page 77 MODELS 2550/2550T FRAME COMPONENTS MODEL 2550 NOTICE Parts may not be exactly as shown. Bandit Copyright 10/14...
  • Page 78 MODELS 2550/2550T FRAME COMPONENTS MODEL 2550 LOCATION PART NUMBER DESCRIPTION 1 a. 900-5909-22 18” x 8.50” - 10” Tire & White, 5 Bolt Rim (Specify Left or Right) 900-5909-20 18” x 8.50” - 10” Tire Only 900-5909-21 10” x 6” White, 5 Bolt Rim Only 900-4913-38 1”-8NC x 5 1/2” Hex Head Bolt 900-4900-79 1“ Flat Washer 900-4908-99 1” Lock Washer (Not Shown)
  • Page 79 MODELS 2550/2550T STEERING COMPONENTS MODEL 2550 FOUR WHEEL DRIVE OPTION NOTICE Parts may not be exactly as shown. Bandit Copyright 10/14...

  • Page 80: Steering Components

    MODELS 2550/2550T STEERING COMPONENTS MODEL 2550 LOCATION PART NUMBER DESCRIPTION 203-2000-03 Pivot Steering Mount 900-1908-37 Split Bushing - 1-3/4” OD x 1-1/2” ID x 1-1/2” 900-1902-50 Split Bushing - 1-1/4” OD x 1” ID x 1-1/2” 203-2000-08 Steering Pivot Pin 203-3000-79...
  • Page 81 MODELS 2550/2550T CUTTER WHEEL ARM COMPONENTS NOTICE Parts may not be exactly as shown. Bandit Copyright 10/14...

  • Page 82: Cutter Wheel Arm Components

    MODELS 2550/2550T CUTTER WHEEL ARM COMPONENTS LOCATION PART NUMBER DESCRIPTION 203-2000-35 Chip Pan 203-3002-97 Split Chip Curtain 203-3001-49 Chip Pan Strap - 10” 203-3002-98 Split Chip Curtain 203-3001-44 Chip Pan Strap - 14” 203-2000-21 Cutter Wheel Motor Guard (Start 4/14) 203-2000-57...

  • Page 83: Cutter Wheel Components

    MODELS 2550/2550T CUTTER WHEEL COMPONENTS NEW RIVER “REVOLUTION” CUTTER WHEEL & TEETH CUTTER WHEEL WITH GREEN TEETH CUTTER WHEEL WITH TOMAHAWK TEETH NOTICE Parts may not be exactly as shown. Bandit Copyright 10/14...
  • Page 84 MODELS 2550/2550T CUTTER WHEEL COMPONENTS LOCATION PART NUMBER DESCRIPTION 900-4918-43 14mm x 55mm Hex Head Bolt 900-3959-06 Cutter Wheel Motor (Start 4/14) 900-3951-17 Cutter Wheel Motor (Pre 4/14) 900-3943-13 Manifold Block For Cutter Wheel Motor 900-4907-88 14mm Hex Nut 4 a.

  • Page 85: Tank Components

    MODELS 2550/2550T TANK COMPONENTS LOCATION PART NUMBER DESCRIPTION 900-3922-60 Magnetic Drain Plug 2. 203-2000-30 Fuel & Hydraulic Tank Assembly 3. 900-3900-44 Glass Sight Gauge for Hydraulic Tank 900-3950-33 Rubber O-Ring 988-300134 Clean Out Door - Hydraulic tank 900-3944-78 Suction Screen - SAE 7 a. 900-4912-40 Padlock With Short Shackle for Tank With Locking Cap P812 Key for Padlock (Not Shown)

  • Page 86: Control Box Components

    “T” Handle Latch CH545 Key for “T” Handle Latch 203-2000-41 Control Box Assembly For Swing Out Controls - Specify Engine Options 203-2000-50 Control Box Ass’y For Remote Controls (2550) - Specify Engine Options 203-2000-81 Control Box Ass’y For Remote Controls (2550T) - Specify Engine Options 900-9905-35 Rubber Bumper Stop 900-4916-52 Cutter Wheel Engage Handle Cable w/Diesel Engine & Swing-Out Controls - 69”...

  • Page 87: Swing Out Components

    MODELS 2550/2550T SWING OUT COMPONENTS LOCATION PART NUMBER DESCRIPTION 203-3001-73 Chip Curtain 203-3001-76 Bottom Curtain Strap 203-2000-43 Curtain Strap - Long 203-3001-75 Curtain Strap - Short 203-3001-88 Swing Out Bottom Cover 203-3001-95 Swing Out Front Cover 203-2000-39 Swing Out Assembly 203-1000-21 Swing Out Complete Assembly (Includes 1-7, 11, &...

  • Page 88: Remote Control Components

    MODELS 2550/2550T REMOTE CONTROL COMPONENTS LOCATION PART NUMBER DESCRIPTION 1 a. 900-2926-08 Transmitter - Kar-Tech 900-2926-07 Radio Remote Kit - Kar-Tech (Includes 1a & 2) 900-2926-04 Cigarette Lighter Charger - Kar-Tech 900-2926-05 Wall Charger - Kar-Tech 2. 900-2926-09 Receiver - Kar-Tech 3. a. 900-2926-60 Antenna - Kar-Tech 999-8002-72 Loomed Antenna Cable - Kar-Tech (Not Shown) 4 a. 900-2924-88 Transmitter - LOR 900-2924-86 Radio Remote Kit - LOR (Includes 4a & 5)

  • Page 89: Grading Blade Components

    Grading Blade Upper Arm Assembly (Includes #6) 991-2000-37 Lower Cylinder Pin 900-3946-87 Cylinder For Grading Blade 11 a. 203-2000-29 Grading Blade Mount - Model 2550 (Includes #12) 203-2000-83 Grading Blade Mount - Model 2550T (Includes #12) 900-1908-38 Split Bushing - 1” OD x 3/4” ID x 1” 991-2000-39 Upper Cylinder Pin NOTICE Parts may not be exactly as shown.

  • Page 90: Hydraulic Components

    Divider / Brake Manifold Assembly (Start 11/12) 900-3956-92 (Model 2550 & 2550T With Swing Out Controls) Divider / Brake Manifold Assembly (Pre 11/12) 900-3945-13 (Model 2550 With Swing Out Controls) Brake Hand Pump (HP1) 900-3928-25 Brake Release Needle (NV1) 900-3945-71 Drive/Swing Speed Control Needle (NV2) (Start 11/12) 900-3945-72...
  • Page 91 Manual Control Valve - 4 Bank: 900-3952-74 Manual Control Valve - 5 Bank: 900-3952-75 Valve Handle Only: 900-3952-76 Dump Valve Block Only: 900-3935-35 (Swing Out Controls) Solenoid Only: 900-3952-82 Cartridge Only: 900-3952-81 Remote Manifold Assembly (Model 2550) 900-3946-01 Remote Manifold Assembly (Model 2550T) 900-3960-10 Brake Hand Pump (HP1) 900-3928-25...
  • Page 92 MODELS 2550/2550T HYDRAULIC COMPONENTS Cutter Wheel Motor: 900-3951-17 Cutter Wheel Motor Manifold Relief: 900-3955-99 Relief Only: 900-3956-04 Braking Drive Motor: 900-3947-20 Drive Motor Without Brake (4WD Option): 900-3947-21 NOTICE Parts may not be exactly as shown. Bandit Copyright 10/14...
  • Page 93 MODELS 2550/2550T HYDRAULIC COMPONENTS Auxiliary Pump 2WD: 900-3956-86 Auxiliary Pump 4WD & Tracks: 900-3956-87 Cutter Wheel Pump: 900-3955-97 Oil Cooler: 900-3952-11 NOTICE Parts may not be exactly as shown. Bandit Copyright 10/14...
  • Page 94 MODELS 2550/2550T HYDRAULIC COMPONENTS Swing Cylinder: 900-3958-80 Steering Cylinder: 900-3937-68 Cutter Wheel Lift Cylinder: 900-3940-29 Counter Balance Relief Only: 900-3957-08 Grading Blade Cylinder: 900-3946-87 NOTICE Parts may not be exactly as shown. Bandit Copyright 10/14...
  • Page 95 MODELS 2550/2550T HYDRAULIC COMPONENTS SWING OUT CONTROLS NOTICE Parts may not be exactly as shown. Bandit Copyright 10/14...
  • Page 96 SWING OUT CONTROLS LOCATION PART NUMBER DESCRIPTION 900-3946-87 Grading Blade Cylinder 900-3947-21 Non Braking Drive Motor (if equipped with 4WD option - 2550 Only) 900-3952-11 Oil Cooler 900-3956-84 Double Counter Balance for Grading Blade (if equipped) 900-3929-09 Counter Balance Relief Only...
  • Page 97 MODELS 2550/2550T HYDRAULIC COMPONENTS REMOTE CONTROLS NOTICE Parts may not be exactly as shown. Bandit Copyright 10/14...
  • Page 98 MODELS 2550/2550T HYDRAULIC COMPONENTS REMOTE CONTROLS LOCATION PART NUMBER DESCRIPTION 900-3946-87 Grading Blade Cylinder 900-3947-21 Non Braking Drive Motor (if equipped with 4WD option - 2550 Only) 900-3952-11 Oil Cooler 900-3955-97 Cutter Wheel Pump - Splined Shaft 900-3956-86 Auxiliary Pump 900-3956-87 Auxiliary Pump With 4WD or Tracks Option...

  • Page 99: Service Record

    MODELS 2550/2550T SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT Bandit Copyright 10/14...

This manual is also suitable for:

2550t

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