Bandit Intimidator 12XP Operating & Parts Manual
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Bandit Intimidator 12XP Operating & Parts Manual

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OPERATING & PARTS MANUAL
INTIMIDATOR™ 12XP
INTIMIDATOR 12XP
Model No: __________________________
Serial No: __________________________
Engine Make: _______________________
Serial No: __________________________
Clutch Make: ________________________
Model: ___________ S/N _____________
DEALER:
Name: _____________________________
Address: ___________________________
City/State: __________________________
Phone No: __________________________
Delivery Date: _______________________
Copyright 3/19
ATTENTION:
Depending on what replacement parts you are ordering, we will need the following information:
CHIPPER COMPONENTS
ENGINE COMPONENTS
CLUTCH COMPONENTS
Serial Number
Brand
Brand
Model Number of Chipper
Engine Serial Number
Clutch Serial Number
Engine Model Number
Clutch Model Number
MANUFACTURED BY BANDIT INDUSTRIES, INC
PHONE:
989
561-2270
(
)
PHONE:
800
952-0178 IN USA
(
)
FAX:
989
561-2273 ~ SALES DEPT.
(
)
FAX:
989
561-2962 ~ PARTS/SERVICE
(
)
WEBSITE:
www.banditchippers.com
6750 Millbrook Rd. • Remus, MI 49340 • 1-989-561-2270

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  • Page 1 Serial Number Brand Brand Model Number of Chipper Engine Serial Number Clutch Serial Number Engine Model Number Clutch Model Number MANUFACTURED BY BANDIT INDUSTRIES, INC PHONE: 561-2270 PHONE: 952-0178 IN USA FAX: 561-2273 ~ SALES DEPT. FAX: 561-2962 ~ PARTS/SERVICE WEBSITE: www.banditchippers.com...
  • Page 3 ACCIDENTS INVOLVING BRUSH CHIPPERS CAN AND SHOULD BE PREVENTED Operator training and enforcement of safety policies are essential! Bandit Industries, Inc. Safety Booklet...
  • Page 4 If you have purchased a Brush Bandit® Chipper second hand, know someone that has, or have resold a Brush Bandit® Chipper - please contact us. Please fax us at (989) 561-2273 or e-mail us at www. banditchippers.com with the chipper model number, chipper serial number, and current owners name, address, etc.
  • Page 5 The following safety features have been developed for, and are currently being used on Brush Bandit® Chippers. They are available from your local Bandit® Dealer. Some are new and some have been presented before. We urge you to update your chippers with these devices.
  • Page 6 Also supply the inside width dimension of the inlet end of the infeed hopper or existing 18” deep folding infeed pan. Folding infeed pans were optional on Bandit Chippers for many years. The 18” deep infeed pan became standard equipment on Bandit hand-fed chippers in February 1994.
  • Page 7 The chipper hood must NEVER be opened, or pushed closed if the disc/drum is turning. When you supply the chipper model and serial number, this kit is available through your local Bandit® dealer. You also need to supply us with the engine make and model, then we will include the electric schematic to wire the device into the engine system.
  • Page 8 Have you heard reports or seen your employees bending over and reaching into the infeed hopper, near the feedwheels? Along with the wooden push paddle and the infeed hopper tray, Bandit Industries, Inc. began installing on their mechanical feed hand fed chippers the patented “Last Chance Stop” cable system. This system has been standard on Bandit®...
  • Page 9 FEED CONTROL BAR FEED CONTROL BAR R E V E R Brush Bandit® Chippers that are designed to be hand fed have F E E D a simple, easy to reach feed control bar located across the top and A R D F O R W down both sides of the infeed hopper.
  • Page 10 Don’t slam the chipper hood open! It damages the hinge! The hinge needs periodic lubrication to properly operate and to avoid excessive wear! The hinge, hood rest, and hood require scheduled inspection. If they are damaged, replace them! Use only a Bandit factory replacement part.
  • Page 11 Insert a small branch into the feedwheel(s). If the chips discharge properly, the chipper is clear and normal operation may resume. Bandit Industries, Inc. Safety Booklet viii...
  • Page 12 TAPE of the chipper more visible to a vehicle behind you while transporting the chipper. Striped tape can be obtained through your local Bandit® dealer. The striped tape can be ordered by the foot under part CONTROL number 900-9901-69.
  • Page 13 When the need arises to replace a machine component with a decal attached, be sure and replace the decal. Replacement decals are available, and can be purchased from the manufacturer or your Bandit Dealer. Peel back about half of the backer paper on the decal. Position it on the flat, dry, clean surface so it is smooth and secure.
  • Page 14 Training is essential! It is extremely important for everyone who operates a wood chipper to be trained. Operating instructions for the chipper are included in Bandit manuals, decals, and training videos with each chipper sold. We also highly recommend that you use the NAA chipper safety video.
  • Page 15 11. _____ The customer has received instruction and fully understands that warranty will not apply if the machine is operated with replacement parts or equipment not manufactured or recommended by Bandit Industries, Inc. 12. _____ The customer has received, been advised, and understands the manuals, and the Safety/Service video supplied with the chipper.
  • Page 16 Copyright 2-17 FORM #Q-111 DATE PURCHASE: ______________________ TO BE RETURNED AFTER THIRTY (30) DAYS OF OPERATION MODEL: ________________________________ SERIAL NUMBER: _______________________ Please return to: Customer Data Department 6750 Millbrook Road DEALER NAME: ________________________ Remus, MI 49340 _______________________________________ Phone: (800) 952-0178 in USA Phone: (989) 561-2270 Fax: (989) 561-2273...

  • Page 17: Table Of Contents

    Infeed Hopper Assembly ...................56 Yoke Assembly ....................58 Drum Assembly ....................60 Chipper Knives & Hardware ................62 Knife Saver Kit ....................62 Anvil Hardware ....................63 Height Adjustable Hand Crank Discharge ............64 Hydraulic & Fuel Tank Assembly ..............66 Service Record ......................68 Bandit Controls ......................69 Bandit...

  • Page 19: Serial Number Locations

    SERIAL NUMBER LOCATIONS SERIAL NUMBER LOCATIONS NOTICE The engine information is located on the engine 1. S/N on side of frame block. The clutch information is located on the clutch 2. W/O # on top of frame plate (if equipped). Bandit...

  • Page 20: Safety Procedures

    It is the responsibility of the owner or employer maintenance and repair of this BANDIT product. As to ensure that the operator is trained and practices with any piece of equipment, safety should always...
  • Page 21 All tools not in use should machine. You may obtain additional copies of this be secured in a tool box. manual from your Bandit Dealer. Always be cautious and careful when operating Operators must at all times be located within easy your equipment.
  • Page 22 MODEL 12XP CE SAFETY PROCEDURES SAFETY PROCEDURES DANGER Never sit, stand, lay, climb or ride anywhere on this Do not slam the chipper hood to the open machine while it is running, operating, or in transit. position. This will cause damage to the hinge. If You will be injured.
  • Page 23 CE-19 11/18 Improperly adjusted or maintained line shear could result in serious injury or death and damage to the chipper. Before performing maintenance on the machine remove all debris, oil, grease, water, snow, ice, etc. from all machine surfaces. Bandit...
  • Page 24 (if equipped), and anywhere equipment unless specifically recommended or materials collect. Always keep several type A:B:C fire requested by Bandit Industries Inc. extinguishers operational and on the job at all times. This chipper is designed to be hand fed only. Do...

  • Page 25: Equipment Specifications

    MODEL 12XP CE EQUIPMENT SPECIFICATIONS EQUIPMENT SPECIFICATIONS Length 4.7 m (187”) Width 2.1 m (81”) Height 2.1 m (82”) Weight Fuel Capacity 113L (30 gal.) Hydraulic Fluid Capacity 45L (12 gal.) Bandit...

  • Page 26: Decals

    MODEL 12XP CE DECALS DECALS Decals located on your Bandit equipment contain useful information to assist you in operating your equipment safely. Some of the decals on your machine and their location are shown in this section. It is very important that all decals remain in place and in good condition on your machine.
  • Page 27 Never reach or kick underneath the chipper in the area of the feedwheel clean‑out door. Always turn off the chipper and make sure the feedwheels have stopped turning before performing maintenance in the bottom clean-out door area. CE-08 11/18 Bandit...
  • Page 28 MODEL 12XP CE DECALS SAFETY SYMBOLS SYMBOL MEANING Flying discharge material can be hazardous. Do not direct discharge spout toward people or buildings. Do not walk in front of chip discharge spout. Do not operate or transport unless discharge is clamped, pinned and bolted securely.
  • Page 29 Follow all OSHA instructions for lifting. Never open the discharge or transition clean-out door while the chipper is in operation. Wear all recommended personal protected equipment (PPE). CE-14 11/18 Bandit...
  • Page 30 MODEL 12XP CE DECALS DECAL LOCATIONS Decal locations may vary, these are general locations. 24,33,34,49, 8,13,19 51,54,57 32,39 22,36 9,26 4,5, 15,23,48 37,43, 16,43 3,45, 5,7, 38,46 10,58 4,5, 1,2, 20,50 41,42 3/19...
  • Page 31 N-05 Frequently Adjust...PTO... 59 900-8916-66 CE Safety Decal Kit N-06 Decal Maintenance... Bandit Model 12XP Logo 60 900-8910-73 N-07 Clutch Operation... Decal Kit Note: Some decals are for optional equipment. Decal locations may vary, these are general locations. If any decals become damaged, replace immediately.
  • Page 32 MODEL 12XP CE DECALS EXAMPLES OF DECALS BASIC MAINTENANCE CHECK LIST (Refer to manuals for detailed information) After The First 10 Hours of Operation, Replace The Hydraulic Oil Filter/Filters Daily: Proper Knife Bolt / Nut Torque Condition of Decals and Engine Gauges Secured Proper Hood Pin Controls and Safety Systems Functioning Functioning Spring Lock for Hood Pin...

  • Page 33: Operation

    MODEL 12XP CE OPERATION OPERATION OPERATION MACHINE ORIENTATION REFERENCE D I A D I S S I D I V E S I D I N F Bandit...

  • Page 34: Controls

    On engine 14 Engine Controls, Adjusters On engine 15 Electric Engine Throttle Adjuster (if equipped) On engine 16 “Bandit” Lever Throttle Adjuster (if equipped) On engine 17 Knives & Hardware (Not Shown) On chipper drum 18 Wooden Push Paddle (Not Shown)

  • Page 35: Control Operating Procedures

    To raise the yoke, push the yoke lift control handle towards the infeed hopper of the machine. The yoke lift control handle is in the flotation position when it is in the center location. Feed Feed Reverse Forward CE-15 11/18 Radiator Side Feed Feed Forward Reverse CE-16 11/18 Bandit...

  • Page 36: Chipper Hood Engine Disable Operation

    MODEL 12XP CE OPERATION CHIPPER HOOD ENGINE DISABLE PLUG OPERATION This chipper hood engine disable plug is installed NOTICE for safety purposes. It is designed to shut down the The engine disable plug has a circuit fuse. If engine if the hood pin is not properly in place holding the engine will not start or run, check the fuse first the chipper hood in the closed position.

  • Page 37: Engine Controls

    Check the fuel level daily, running out and repriming is time consuming. Do The Bandit throttle system has (2) positions, not over fill the tank, there must be expansion space HIGH and LOW. Engine R.P.M. is controlled by in the top of the tank.

  • Page 38: Winch Operating Procedures

    MODEL 12XP CE OPERATION WINCH OPERATING PROCEDURES DANGER Everyone working around wood chippers should Chipper owners and operators should not be well-trained to understand that lines commonly feed brush into the chipper while the winch line used at the job site can inadvertently be pulled is extended.
  • Page 39 The feedwheels will begin 7. Engage the winch by moving the handle to the feeding wood material. side then up to the top position. MANUAL CONTROLS WINCH CONTROL PANEL Winch Hook Handle to engage Mount (winch mode) or disengage clutch (free spool) Bandit...

  • Page 40: Set-Up

    MODEL 12XP CE OPERATION SET-UP Before starting the machine, read all safety procedures and watch the start-up and safety videos. • Fold the infeed tray out. • Do not rely on a tongue jack to keep the machine • Stabilize the infeed and tongue if unhooked from stable if unhooked from a tow vehicle.
  • Page 41 MODEL 12XP CE OPERATION MACHINE OPERATION Figure 1 Travel Path Turn away and keep moving after releasing the limb or log and from the infeed hopper. Release limb or log into chipper Butt end of Travel brush first Path Bandit...

  • Page 42: Shut Down

    APPROXIMATE DIGITAL AUTOFEED SETTINGS (FOR ALL AUTOFEED SYSTEMS - REFERENCE ONLY) Note: Refer to the Completion/Check Sheet, that is shipped with the machine for the correct engine RPM. If needed, contact your local dealer or Bandit Industries. Maximum Feed Reverse...

  • Page 43: Transportation Procedures

    Machine must be hauled level and the towing 9. Do not transport unless discharge is secured vehicle must be sized to handle hitch weight, towing into a transport position. weight, and braking requirements. 10. Check tires for correct pressure, cuts or damaged rims. Bandit...

  • Page 44: Maintenance

    MODEL 12XP CE MAINTENANCE MAINTENANCE MACHINE ORIENTATION REFERENCE D I A D I S S I D I V E S I D I N F 3/19...
  • Page 45 40 - 41 tightness & wear Shear bar clearance Alternator & fan belts Spring tension on feed system Wheel lug nuts Steel friction areas Chain driven components Drum head bearings Towing hitch Infeed wear REMEMBER TO CHECK EVERYTHING ON THE CHECKLIST! Bandit...
  • Page 46 MODEL 12XP CE MAINTENANCE MAINTENANCE How often to check Procedure Daily Weekly Monthly Semiyearly Yearly What to Check ü Page # (10 hrs.) (50 hrs.) (200 hrs.) (1000 hrs.) (2000 hrs.) Discharge wear Feedwheel motor connections Sharpness of feedwheel teeth Chipper sheave &...
  • Page 47 Check the Diesel Emissions Fluid (DEF) level on cracks. If a problem is found contact the chipper Tier 4 engines. Fill to engine manufacturer’s manual manufacturer or an authorized Bandit dealer. Also recommendations. check the chipper housing at this time. Check the...
  • Page 48 RADIATOR DEBRIS SCREEN tension adjustment, frequently adjust and lubricate Thoroughly clean radiator fins at least once a day per PTO clutch manufacturer’s manual. Bandit Industries, Inc. does not warranty clutch failures. or more in excessive conditions. Make sure debris is not packed between fins. Use compressed air...
  • Page 49 10 micron filter. After first change replace oil filter every 3 months or 400 hours. YEARLY MAINTENANCE HYDRAULIC OIL HYDRAULIC SUCTION SCREEN(S) Change hydraulic oil and flush the hydraulic Change hydraulic suction screen(s) yearly or reservoir tank. every 2000 hours. Bandit...
  • Page 50 PAINT CARE & TIRE MAINTENANCE PAINT CARE TIRE WEAR DIAGNOSTIC CHART To help keep up the appearance of your Bandit The wear pattern and tread life of tires involves many equipment and reduce the possibility of surface rust variables that the user has control of, but DOES NOT follow these steps: fall under faulty manufacture or design.
  • Page 51 Knife Saver will increase the life span of chipper knives if used during the recommended times. Each knife installed in every new machine at Bandit has the Knife Saver used on it before leaving the factory. The Knife Saver can be purchased from your local Bandit dealer.
  • Page 52 On l y Ba nd it k nive s a nd har dware ar e For maximum chipper efficiency, the original recommended for use in your Bandit chippers. Only cutting angle must be maintained when the knives then can you be assured of a quality product that fits are sharpened.
  • Page 53 Only Bandit knives and hardware are recommended for use in your Bandit chippers. Only then can you be assured of a quality product that fits and performs the best to the standards of excellence that is expected from the Bandit chipper.
  • Page 54 Use a feeler 5. Set the closet knife to this distance. gauge or the anvil to knife gauge supplied by Bandit to check the clearance of the first knife to the anvil. Check the clearance at the left and right sides of the knife.
  • Page 55 Drum Head Anvil Bolts Anvil Bolts Anvil Clamp Torque To Torque To Plate Specs Specs Knife Anvil To Knife Gauge Anvil Anvil Adjuster Anvil Puller Anvil Adjuster Bolt Block Bolt Bandit...
  • Page 56 4. Use a feeler gauge or the anvil to knife gauge the drum housing. supplied by Bandit to check the clearance of the first 5. Remove the shear bar knife bolts. knife to the line shear. Check the clearance at the 6.
  • Page 57 More than likely, the chipper drum will turn hard then loosen causing it to turn faster. If another person is anywhere near the chipper drum, they may be injured. Bandit...
  • Page 58 MODEL 12XP CE MAINTENANCE BELT TENSION DANGER NOTICE Before attempting any type of maintenance, Every month, the beltshield needs to be removed disengage clutch, wait for the drum to come to a complete and the belts need to be checked and adjusted. For stop, turn off engine, remove the ignition key, make best results use a good belt tension tester.
  • Page 59 Pump Drive Belts: 6.4 mm (1/4”) deflection with needed adjustment or replacement. 5.4 kg (12 lbs) of force. GOOD BELT WORN SHEAVE WORN BELT BELT BELT BELT SPACE SHEAVE SHEAVE SHEAVE Bandit...
  • Page 60 Do not spend excessive time trying to remove the pin and coupler. If problems occur during pin and coupler removal, contact your nearest dealer or Bandit Industries. 3/19...
  • Page 61 MAINTENANCE SERVICING / CHANGING FEEDWHEEL BEARING WITH THE GRIP TIGHT BEARING BEHIND FEEDWHEEL MOTOR Your Bandit Chipper may be equipped with a The machine is set up with one set screw bearing tapered lock style (Grip Tight) feedwheel bearing and one Grip Tight bearing because the one Grip...
  • Page 62 MODEL 12XP CE MAINTENANCE DRUM HEAD BEARING YEARLY SERVICE FIGURE 2 DANGER Before attempting any type of maintenance, disengage clutch, wait for the drum to come to a complete stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the drum lock pin, and disconnect the battery.
  • Page 63 Lift off the top cap, inspect, wipe interior Reinstall 4 cap clean with a clean shop bolts and retorque towel and place on a sequentially (suggest clean surface a clockwise pattern FINISH in 27 Nm (20 ft-lb) increments) to instruction manual specification Bandit...
  • Page 64 MODEL 12XP CE MAINTENANCE EASY CLIMB FEED SYSTEM ADJUST ACCORDINGLY AS SPRINGS STRETCH DANGER MOUNT Before attempting any type of maintenance, disengage clutch, wait for the drum to come to a complete POSITION 4 stop, turn off engine, remove the ignition key, make YOKE sure the ignition key is in your possession, install the drum lock pin, and disconnect the battery.

  • Page 65: Hydraulics

    “Petro-Canada Hydrex XV” dealer call 1-866-335-3369, press 1 for English, then 1 for lubricants, then press 2 for new customer. Or go to “lubricants.petro-canada.com” and click on “Contact Us” then click “Request A Quote” to find your nearest Petro-Canada dealer. Bandit...
  • Page 66 Based on the varying temperatures of the area When choosing a hydraulic fluid ‑ these maximum where Bandit equipment is used, and the high and minimum specifications must be met: demand and loads placed on this equipment,...
  • Page 67 “milky”. See pages 51 - 52 Equipment 12XP for hydraulic oil requirements. Model • If the Bandit’s hydraulic system is kept clean and Pump 28.8 - 31.8 the hydraulic pressures are not increased beyond the LPM (GPM) (7.6 - 8.4)
  • Page 68 MODEL 12XP CE HYDRAULICS HYDRAULIC SYSTEM TROUBLE SHOOTING SAFETY INSTRUCTIONS NOTICE Before attempting any type of maintenance, Maintain feedwheel hydraulic pressure at specified disengage clutch, wait for the drum to come to a complete pressure settings. stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the drum lock pin, and disconnect the battery.

  • Page 69: Replacement Parts

    Engine Serial Number machine. Engine Spec. Number NOTICE CLUTCH COMPONENTS Brand Bandit Industries Inc. reserves the right to make Serial Number changes in models, size, design, installations and Assembly Number of Clutch applications on any part without notification. NOTICE When ordering any replacement parts you...

  • Page 70: Infeed Hopper Assembly

    MODEL 12XP CE REPLACEMENT PARTS INFEED HOPPER ASSEMBLY 9 10 9 10 3/19...
  • Page 71 Rubber Cap for Lock Pin 42 900-4919-82 Extension Spring 43 905-3006-06 Last Chance Mount 44 905-2001-45 Winch Mount NOTICE NOTICE Parts may not be exactly as shown. Nuts, bolts, washers, and all other components can be ordered by physical description. Bandit...

  • Page 72: Yoke Assembly

    MODEL 12XP CE REPLACEMENT PARTS YOKE ASSEMBLY 3/19...
  • Page 73 Pin for Yoke Lift Cylinder Rubber Washer - Top of 900-4913-23 Cylinder 33 980-200223 Yoke Lock Pin NOTICE NOTICE Parts may not be exactly as shown. Nuts, bolts, washers, and all other components can be ordered by physical description. Bandit...

  • Page 74: Drum Assembly

    MODEL 12XP CE REPLACEMENT PARTS DRUM ASSEMBLY 3/19...
  • Page 75 38 905-2001-25 Beltshield Assembly 17 905-3000-48 Hood Door Only 39 900-9910-28 Manual Holder 40 700-3002-83 Engine Safety Guard NOTICE NOTICE Parts may not be exactly as shown. Nuts, bolts, washers, and all other components can be ordered by physical description. Bandit...

  • Page 76: Chipper Knives & Hardware

    MODEL 12XP CE REPLACEMENT PARTS CHIPPER KNIFE & HARDWARE NOTICE Knife bolts must be installed through knife as shown THIS SIDE TO DRUM Part Number Description Part Number Description 5/8” x 5 1/2” x 9” Chipper 900-4901-32 5/8” Mill Carb Washer 912-3001-47 Knife 900-4900-20...

  • Page 77: Anvil Hardware

    Anvil & Hardware Kit Bolt 11 905-1000-03 (Includes 1 & 3 - 8) Anvil Bolt Torque: 102 Nm (75 ft.-lbs.) NOTICE NOTICE Parts may not be exactly as shown. Nuts, bolts, washers, and all other components can be ordered by physical description. Bandit...

  • Page 78: Height Adjustable Hand Crank Discharge

    MODEL 12XP CE REPLACEMENT PARTS HEIGHT ADJUSTABLE HAND CRANK SWIVEL DISCHARGE 3/19...
  • Page 79 20 937-1005-63 Transition Flange 980-0510-23 Assembly for Flipper 21 980-3014-56 Discharge Bottom Swivel Ring 911-300129 Clean-Out Door NOTICE NOTICE Parts may not be exactly as shown. Nuts, bolts, washers, and all other components can be ordered by physical description. Bandit...

  • Page 80: Hydraulic & Fuel Tank Assembly

    MODEL 12XP CE REPLACEMENT PARTS HYDRAULIC & FUEL TANK ASSEMBLY 3/19...
  • Page 81 900-3909-01 1/4” NPTF to 5/16” Hose Barb 1/2 Gallon Rectangle Fuel Tank 900-3909-02 1/4” NPTF to 1/4” Hose Barb 12 Gallon Hydraulic Tank 909-1000-25 900-3943-22 3/16” NPTF to 3/16” Hose Barb Assembly 900-3943-21 1/4” NPTF to 3/16” Hose Barb 12 Gallon Hydraulic Tank 909-2000-08 Weldment Bandit...

  • Page 82: Service Record

    MODEL 12XP CE SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT 3/19...

  • Page 83: Bandit Controls

    BANDIT CONTROLS - CE HAND FED BANDIT CONTROLS (FUEL SAVER) (WINCH w/ FEED ASSIST) (DUMP VALVE) (BUMP BAR) 245840062970 8Oct2018 Bandit...
  • Page 84 BANDIT CONTROLS - CE Main Page To Start, turn key to ON position. In cold weather the engine may pre heat glow plugs or heater grid and the WAIT TO START symbol will appear on the splash screen. When pre heat is complete the Display will continue to Main Page.
  • Page 85 BANDIT CONTROLS - CE Main Page Fuel Save Status: indicates that Fuel Save mode is selected, and if “Save” is blinking the system is idled down to save fuel. Fuel Level 0-100% (if equipped) DEF Level 0-100% (applicable T4 engines) Current Operating Mode 2 &...
  • Page 86 BANDIT CONTROLS - CE Mode Page 2. Press the FS On (Fuel Saver On) button to turn on Fuel Saver Mode. 4. Press the “Bypass” button to manually run Feed Fwd at low Eng RPM and bypass the AutoFeed control. This will allow auxiliary functions to be operated.
  • Page 87 BANDIT CONTROLS - CE Main Page Press the Maint button to navigate to the Maintenance and Setup Pages. Software Serial Number Status Values Event / Error Counts MAINT1 INPUTS (DISPLAY INPUTS) Eng J1939 values show the status of communication between the engine and the display. In the example above, the 1 indicates good communication (0 would mean communication is lost), and the 3 is an error count of how many times communication has been lost (broken wire, loose connector, etc).
  • Page 88 BANDIT CONTROLS - CE Main Page MAINT1 OUTPUTS (DISPLAY OUTPUTS) EngRun is an output that allows the engine to run. If a shutdown condition occurs this output will deenergize the engine run relay and kill the engine. The output will remain latched until the key is turned off.
  • Page 89 BANDIT CONTROLS - CE MAINT2 2052 INPUTS Joystick Feed FWD/REV is a voltage input that measures the voltage coming from the joystick. When the Joystick Feed FWD/REV is pushed right (Feed Forward) or left (Feed Reverse), a voltage will appear on the input.
  • Page 90 BANDIT CONTROLS - CE Output On/Off Status 1=On, 0=Off Output status. 1=Healthy, 0=Bad. MAINT3 2052 OUTPUTS Yoke Disable is an output that disables yoke functions while in winch mode. The Yoke is momentarily enabled during a forward feed assist but is otherwise disabled while in winch mode.
  • Page 91 BANDIT CONTROLS - CE MAINT 4 RADIO INPUTS This screen shows the status of the radio buttons. The layout of the screen follows the layout of the radio decal as shown above. When a button on the radio is pressed, the corresponding input should show a 1.
  • Page 92 BANDIT CONTROLS - CE STOP CABLE FUNCTION When the Stop Cable is pulled, Feed Forward and Feed Assist from the winch are disabled until it is reset from the Mode Page on the display. A Reset button will appear on the mode page during a Stop Cable condition and will disappear when it is successfully reset.
  • Page 93 BANDIT CONTROLS - CE Setup Page FuelSave Time: this is the amount of time the machine will wait at "no load" until it idles down. 2. & 3. Increase or decrease the value of the selected parameter, or select through various options.
  • Page 94 BANDIT CONTROLS - CE Setup Page (Password protected) Fuel Saver - Behind the FuelSave Load setting (48% as shown) is the actual Load on the engine (38% as shown). The setting is typically 10% higher than actual load at high idle with clutch engaged.
  • Page 95 BANDIT CONTROLS - CE Setup Page FuelSaver If Fuel Saver Mode is turned on, the machine will throttle down to on its own to 1200rpm low idle if it runs too long with no load. Two settings affect Fuel Saver mode.
  • Page 96 BANDIT CONTROLS - CE Push Button Feed Assist Push Button Feed Assist Valve and Switch Manual Winch with Push Button Feed Assist There is a switch on the winch that sends a 12V signal to enable the winch valve. The winch stow switch indicates to the control system whether the winch is stowed or deployed.
  • Page 97 BANDIT CONTROLS - CE Electric Feed Assist Winch In/Out, Winch Feed FWD/REV Electric Winch with Feed Assist There is a switch on the winch that sends a 12V signal to enable the winch valve. The Winch Out Switch indicates to the control system whether the winch is stowed or deployed and also provides voltage directly to the winch control switches on the joystick.
  • Page 98 BANDIT CONTROLS - CE Main Page Press this button for the popup menu (Popup menu disappears after 5sec). Popup Menu Options: 1. Press this button for Display Menu. 2. Press for DPF Options (If equipped with relevant T4 engine). 3. Press to view System Faults.
  • Page 99 BANDIT CONTROLS - CE Display Menu 1. Select down to the parameter you wish to adjust. 3. & 4. Increase or decrease the value of the selected parameter, or select through various options. 5. Go back. (Engine ECU address is default 0).
  • Page 100 BANDIT CONTROLS - CE DPF Options Press to display REGEN options "N/A" will appear if the engine does not have these T4 features. (Main Page will show DPF icons as well) (DPF options are only applicable on T4 engine). 1. & 2. Select the parameter you wish to adjust.
  • Page 101 BANDIT CONTROLS - CE Faults and Diagnostic Messages Press to display Faults and error messages. 1. & 2. Select the parameter you wish to select. 3. Enter OK to view those faults. If there are no active or stored faults, none will be available to scroll through.
  • Page 102 BANDIT CONTROLS - CE Faults and Diagnostic Messages The Amber LED corresponds to a Diagnostic Warning Condition. The Red LED corresponds to a Diagnostic Stop Condition (ie. stop engine). 245840062970 8Oct2018 3/19...
  • Page 103 BANDIT CONTROLS - CE Service Reminders Press to display Engine Service page. 1. Select down to the parameter you wish to adjust. 3. & 4. Increase or decrease the value of the selected parameter, or select through various options. 5. Go back.
  • Page 104 BANDIT CONTROLS - CE Other Engine Parameters Press to display other engine parameters. The engine may send information on other parameters it is monitoring. These can be read on 1 of 4 engine pages. Cycle through the engine pages to return to the Main Page.
  • Page 105 BANDIT CONTROLS - CE Bump Bar Option If the Chipper is equipped with a Bump Bar and Bump Bar Bypass valve, a Bypass Button is connected to the valve which together allow Feed Fwd for 5 seconds even if the Bump Bar has disabled the feed system.
  • Page 106 BANDIT CONTROLS - CE Program Notes - Thr dn btn overrides thr up input 245840062970 8Oct2018 3/19...
  • Page 107 BANDIT CONTROLS - CE Document notes 4Jan2017 – First Draft 14Dec2017 - FuelSaver Idle Down (p9) - Throttle Command (p3, p8) - “Feed Assist will remain timed out.” (p6) - “output values indicate with a 1 when each output is activating its relay.” (p6)
  • Page 108 BANDIT CONTROLS - CE SERVICE RECORD DATE DESCRIPTION AMOUNT 3/19...

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