Related Manuals for Thermo King T Series
Summary of Contents for Thermo King T Series
- Page 1 T-Series T-1200R, T-1200R Intermodal, T-1000R, T-800R, T-600R, T-560R T-1200R SPECTRUM,T-1000R SPECTRUM, T-800R SPECTRUM TK 60483-OP (Rev. 14, 03-19) Copyright© 2018 Thermo King EMEA Printed in Ireland...
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Page 3: Table Of Contents
Table of Contents ......1 Thermo King Reciprocating Compressor ...16 Electronic Throttling Valve . - Page 4 Introduction ....... . . 34 Loading and Enroute Inspections ....36 Pre-Loading Inspection .
- Page 5 Thermo King dealer. The procedures described herein should only be undertaken by suitably qualified personnel. Failure to implement these procedures correctly may cause damage to the Thermo King unit or other property or personal injury.
- Page 6 Software Licence The product includes software that is licensed under a non-exclusive, non-sub-licensable, terminable and limited license to use the software as installed on the product for its intended purpose. Any removal, reproduction, reverse engineering, or other unauthorized use of the software is strictly prohibited.
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Page 7: Introduction
There is nothing complicated about operating and maintaining IMPORTANT: This manual is published for informational purposes your Thermo King unit, but a few minutes studying this manual only and the information furnished herein should not be considered as all-inclusive or meant to cover all contingencies. If more will be time well spent. - Page 8 Please note that Thermo Assistance cannot guarantee payments and the service is designed for the exclusive use of refrigerated Thermo Assistance is a multi-lingual communication tool transporters with products manufactured by Thermo King designed to put you in direct contact with an authorized Corporation.
- Page 9 Introduction General Inquires and Unit Maintenance For general inquiries please contact your local Thermo King dealer. Go to www.europe.thermoking.com and select dealer locator for your local Thermo King dealer. Or refer to the Thermo King Service Directory for contact information.
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Page 10: Safety Precautions
Safety Precautions Safety Precautions Thermo King recommends that servicing be done only by a WARNING: Do not apply heat to a closed cooling Thermo King dealer. However, you should be aware of several system. Before applying heat to a cooling system, safety practices. -
Page 11: Battery Installation And Cable Routing
WARNING: Improperly installed battery could result eyes or skin. If battery acid contacts skin or clothing, in a fire or explosion. A Thermo King approved wash immediately with soap and water. If acid enters battery must be installed and properly secured to the your eye, immediately flood it with running cold battery tray. -
Page 12: Refrigerant
Safety Precautions Refrigerant Refrigerant Oil Although fluorocarbon refrigerants are classified as safe, use Observe the following precautions when working with or caution when working with refrigerants or in areas where they around refrigerant oil: are being used. NOTE: These warnings refer to servicing of the unit. NOTE: These warnings refer to servicing of the unit. -
Page 13: First Aid
Safety Precautions First Aid Ingestion: Do not induce vomiting. Immediately contact local poison control center or physician. First Aid–Refrigerant Safety Decals and Locations Eyes: For contact with liquid, immediately flush eyes with large amounts of water. Get prompt medical attention. Service Skin: Flush areas with large amounts of warm water. - Page 14 Safety Precautions Operation The Operation decal is located in an appropriate position near your in-cab controller or rear remote controller (if fitted). This decal gives you the information to access/download your unit operator manual Figure 2: Operation Decal Condenser and Evaporator Fans model.
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Page 15: Refrigerant
Safety Precautions Refrigerant WARNING WARNING Refrigerant decal located on unit frame. CAUTION FAN CAUTION FAN R 452A ATTENTION VENTILATEUR ATTENTION VENTILATEUR ACHTUNG VENTILATOR ACHTUNG VENTILATOR ATTENZIONE VENTILATORE ATTENZIONE VENTILATORE F-GAS CUIDADO VENTILADOR CUIDADO VENTILADOR >150 CUIDADO HELICE CUIDADO HELICE Kyoto Protocol ! REFRIGERANT TYPE / GWP = 2140 UNIT MAY START AUTOMATICALLY AND CAN CAUSE UNIT MAY START AUTOMATICALLY AND CAN CAUSE... -
Page 16: Do Not Use Ether Starting Aids
Safety Precautions Do Not Use Ether Starting Aids Figure 4: Do Not Use Ether Starting Aids (Near Engine) -
Page 17: Unit Description
Unit Description Unit Description General Information The T-Series unit is a microprocessor based transport temperature control system that uses the TSR/TSR-3 Truck HMI microcontroller to manage system functions. The unit is front-mounted, diesel powered cooling and heating system designed for straight trucks. The unit mounts on the front of a truck with the evaporator portion protruding into the box. -
Page 18: Elc (Extended Life Coolant)
Model 50 units. ELC. The new engine coolant, Chevron Extended Life Coolant, is RED in color instead of the previous GREEN or Thermo King Reciprocating BLUE-GREEN colored conventional coolants. CAUTION: Do not add “GREEN” or Compressor “BLUE-GREEN”... -
Page 19: Electronic Throttling Valve
Unit Description HMI Control Panel reciprocating compressor. The T-1200R and T-1200R SPECTRUM feature the reliable TK430 four-cylinder reciprocating compressor. Standard The Standard HMI Control Panel (Human/Machine Interface) Electronic Throttling Valve is used to operate the unit and display unit information. The NOTE: T-1200R and T-1200R Spectrum ONLY Control Panel is typically located in the vehicle driver's compartment and communicates with the base controller using... -
Page 20: Premium
Unit Description Premium NOTE: (Not available on T500R) The Premium Truck HMI (Human/Machine Interface) Control Panel is available as an option on TSR-3 applications. It is used to operate the unit, display unit information and access all TSR-3 Maintenance and Guarded Access Menus. The Control Figure 8: Premium HMI Control Panel - Spectrum Panel is typically located in the vehicle driver's compartment and communicates with the base controller using a connection... -
Page 21: Cycle-Sentrytm Start-Stop Controls
You can also download from your App store the appropriate (Dedicated Key) App to connect, and manage your unit from your mobile Soft Keys device. Please contact your Thermo King Representative for more information. Figure 9: T-1200R Intermodal Spectrum SR-3 Controller Display... -
Page 22: Defrost
Unit Description Defrost Manual Defrost Manual Defrost allows the operator to initiate a defrost cycle Frost will gradually build up on the evaporator coils as a result by pressing the Defrost key. See “Initiating a Manual Defrost of normal operation. Periodically this frost must be melted to Cycle.”... - Page 23 Unit Description Overload Relay The Electric Standby option allows the unit to be operated on either the diesel engine or external electric power. During The overload relay is self-resetting. Electric Standby operation, power to the unit is supplied by an electric motor connected to a high voltage power source.
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Page 24: Engine Compartment Components
Unit Description Engine Compartment Receiver Tank Sight Glass Components The receiver tank sight glass is used to assist in checking the amount of refrigerant in the system. Coolant Expansion Tank Compressor Oil Sight Glass The coolant level and temperature are monitored by the base The compressor oil sight glass is used to check the relative controller. - Page 25 Unit Description Engine Oil Pressure Switch/Sensor: The engine oil Fuses: Sizes and functions are described in the Specifications pressure switch/sensor is located on the filter head above the section of this manual. bypass oil filter. Engine oil pressure should rise immediately on starting.
- Page 26 Unit Description Engine Oil Dipstick (on side of engine) Alternator Engine Compressor Coolant Expansion Tank Dehydrator (Filter-Drier) Electric Motor Figure 10: Main Components in T-Series Units (except T-560R)
- Page 27 Unit Description 1. Coolant Expansion Tank 5. Dehydrator (Filter-Drier) 2. Engine 6. Compressor 3. Electric Motor 7. On/Off switch 4. Alternator Figure 11: Main Components in T-560R Units...
- Page 28 Specific to 45 feet container with T-1200R ST Intermodal, to ensure that good air circulation is maintained within the Single temperature units qualified for pharmaceutical load-space air chutes should be installed and maintained in applications under Thermo King protocol. Please follow the optimum condition. following recommendations: •...
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Page 29: Manual Pretrip Inspection
Manual Pretrip Inspection Manual Pretrip Inspection Before Starting the Unit CAUTION: Turn the engine off before checking the engine oil level. Pretrip inspections are an important part of a preventative maintenance program designed to minimize operating Engine Coolant: Check the coolant level in the overflow problems and breakdowns. - Page 30 Coils: Ensure condenser and evaporator coils are clean and condition during periods when the unit is not being used, free of debris. Thermo King strongly recommends to switch on the unit at • Washing with clean water should be sufficient.
- Page 31 Manual Pretrip Inspection Cargo Box: Check the interior and exterior of the cargo box • If necessary to use a chemical cleaner or detergent use a cleaner that does not contain any hydrofluoric acids and is for damage. Any damage to the walls or insulation must be between 7 and 8 on the pH scale.
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Page 32: Operating Instructions
Operating Instructions Operating Instructions Unit Operating Instructions Premium HMI Controller The Premium Truck HMI (Human/Machine Interface) Control Panel is available as an option on TSR-3 Truck applications. It is used to operate the unit, display unit information and access all TSR-3 Maintenance and Guarded Access Menus. The Premium HMI Control Panel communicates with the base controller via the CAN (Controller Area Network) bus. - Page 33 Operating Instructions Soft Keys Hard Keys Box Temperature On Key Setpoint Off Key Display Defrost Figure 12: Premium HMI Control Panel Display High Speed Lockout Zone 1 Soft Keys Box Temperature Setpoints Zone 2 Display Zone 2 Soft Key Menu Soft Key Figure 13: SPECTRUM - Premium HMI Control Panel Display The HMI control panel consists of a display and 8...
- Page 34 Operating Instructions The keys on the left and right sides of the display are dedicated • Sends a Start of Trip to the ServiceWatch data logger. single function "hard" keys. Display The four keys under the display are "soft" keys. The functions of these soft keys change depending on the operation being The display presents information to the operator.
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Page 35: Operating The Tsr-3 Controller
Operating Instructions Keys SELECT/EXIT CLEAR/HELP Hard Keys HOUR METERS/SENSORS The keys on either side of the display are dedicated or "hard" GAUGES keys. Their function always remains the same. Operating the TSR-3 Controller Soft Keys Please refer to Profeesor Kool and the “TK Tutor Series” for Soft Key Description step by step instructions and training on how to use your Standard or Premium HMI and also “TK Alarm Codes”... -
Page 36: Alarm Codes
Guarded Access Menu. Contact your supervisor or a abnormal condition. Alarms direct an operator or service Thermo King dealer about clearing those alarms. technician to the source of a problem. IMPORTANT: Always record any Alarm Codes that occur - Multiple alarms can be present at one time. - Page 37 Alarm Codes...
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Page 38: Loading And Enroute Inspections
Loading and Enroute Inspections This chapter describes pre-loading, post loading, and enroute • Clogged defrost drain tubes inspection procedures. Thermo King refrigeration units are • Blocked return air bulkhead designed to maintain the required product load temperature Verify that the setpoint temperature is correct for your during transit. - Page 39 Loading and Enroute Inspections Unit inspection Good outside air circulation Seals equally compressed Clear defrost drains Tight doors Good air circulation around load Interior/exterior walls and insulation in good condition Cargo proper temperature prior to loading awa241 Figure 14: Loading Considerations...
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Page 40: Post-Loading Inspection
Loading and Enroute Inspections Post-Loading Inspection Close or supervise the closing of the cargo box doors. Make sure they are securely locked. Post-loading inspections ensure the cargo has been loaded Make sure the setpoint is at the temperature listed on the properly. - Page 41 Inspection Procedure compartment temperature appears to be moving away from the setpoint. Verify setpoint is correct. Immediately contact the nearest Thermo King Dealer or Check the return air temperature reading. It should be your company office. within the desired temperature range.
- Page 42 CAUTION: Stop the unit if the compartment temperature remains higher than the desired temperature range from the setpoint on two consecutive 30 minute inspections. Contact the nearest Thermo King Dealer or your company office immediately. Take all necessary steps to protect and maintain proper load temperature.
- Page 43 A competent refrigeration technician is required to add refrigerant or repair the system. Contact the nearest Thermo King dealer. The unit is in defrost Monitor the return air temperature after the defrost cycle is completed to see or has just if the temperature returns to the desired temperature range of the setpoint.
- Page 44 Loading and Enroute Inspections Inspection Troubleshooting Problem Cause Remedy Improper air Inspect the unit and cargo compartment to determine if the evaporator fan(s) circulation in the are working and properly circulating the air. Poor air circulation may be due cargo compartment. to improper loading of the cargo, shifting of the load, or fan belt slippage.
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Page 45: Specifications
Specifications Specifications Engine Model: T-560R TK270 T-600R, T-800R, T-800R SPECTRUM TK370 T-1000R,T-1000R SPECTRUM, T-1200R, TK376 T-1200R SPECTRUM, T-1200R Intermodal No. 2 Diesel fuel under normal conditions Fuel Type No. 1 Diesel fuel is acceptable cold weather fuel Oil Capacity T-560R Crankcase & Oil Filter 3.7 litres (3.9 quarts) Fill to full mark on dipstick T-600R and T-800R Crankcase &... - Page 46 Specifications Engine (Continued) Petroleum Multi-grade Oil: API Type CI-4, ACEA Class E3 Oil Type Synthetic Multi-grade Oil (after first oil change): API Type CI-4, ACEA Class E3 -10 C to 50 C (14 F to 122 F): SAE 15W-40 (Synthetic) Recommended oil viscosity based on ambient -15 to 40 C (5 to 104 F): SAE 15W-40 temperature...
- Page 47 Specifications Engine (Continued) Conventional Coolant: Conventional coolant (antifreeze) is green or blue-green. GM 6038M or equivalent, low silicate antifreeze mixture, 50/50 antifreeze/water mixture, not to exceed 60/40. CAUTION: Do not mix conventional coolant and ELC. ELC Engine Coolant Type (Extended Life Coolant): ELC is red. Units containing ELC have an ELC nameplate on the expansion tank.
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Page 48: Fuses
Size Function Power to On/Off Switch Fuel Sol Pull-In/Starter Circuit None No Fuse - All Bosch and Thermo King Alternators 2A Fuse - All Prestolite Alternators Preheat Circuit High Speed Circuits 8XP Circuit - Controller On Feedback to HMI 2A Power to CAN Connector J12... - Page 49 Specifications Fuse Size Function On/Off Relay Alternator Sense Main Fuse (2 Circuit) 7.5A HPCO/Run Circuit F4 Depending on your unit, this fuse maybe removed, please consult your Dealer for further information. F10 When fuse F10 is installed in the upper position the On/Off keys on the HMI turn the unit on and off. When fuse F10 is installed in the lower position the unit will start and run without the HMI control panel.
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Page 50: Electrical Control System
Voltage Regulator Setting 13.95 to 14.4 volts @ 77 F (25 C). Fuses See “Fuses” on page 46. Battery Charging 12 volt, 37 amp/ 120 amp (SPECTRUM’S), brush type, Thermo King alternator Electric Heater Strips Number Watts 750 watts (each) -
Page 51: Refrigeration System
T-1000R, T-1200R, T-1200R Intermodal and 50 amps SPECTRUM’S - 200-230/3/50-60 All 380-460/3/50-60 20 amps Up to 15 m — 10 gauge Extension Cord Size: 23 m — 8 gauge Refrigeration System Contact your Thermo King dealer for refrigeration system service or maintenance. - Page 52 Specifications Tracking Platform ARM Cortex-A8, 300MHz, 256MB RAM, 4GB Flash, Linux GSM/GPRS 3G, Sierra HL8548 u-blox NEO-7M Version 4.0 Bluetooth Bluetooth Classic /Bluetooth Low Energy (BLE) Serial Ports 2 External Serial Ports for TracKing extensions or Third-Party Connect. Input Power 12V Nominal Backup Battery Single cell Li-Ion 3.7V Nominal, >...
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Page 53: Warranty
Warranty Warranty Terms of the Thermo King Self Powered Truck Unit Warranty are available on request from your Thermo King Dealer. Please also refer to TK 61598-2-WA Thermo King EMEA Limited Warranty for Self Powered Truck Units. -
Page 54: Maintenance Inspection Schedule
Maintenance Inspection Schedule Maintenance Inspection Schedule Pretrip Inspect/Service These Items Inspection and Service intervals • Run Pretrip Test (See “Operating the TSR-3 Controller” on page 33) Inspection and Service intervals are determined by the number • Check fuel supply. of unit operating hours and by the age of the unit. Examples are shown in the table below. - Page 55 King dealer or service provider every 1000hrs for full service. Service Record Each inspection and service performed should be recorded on your Dealer Service Record. This may be provided by you Thermo King Dealer Representative, or you can download one from the EMEA User Manuals Website.
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Page 56: Serial Number Locations
Serial Number Locations Serial Number Locations AMA833 Serial Number Plate and Location... -
Page 57: Recover Refrigerant
Recover Refrigerant Recover Refrigerant At Thermo King, we recognize the need to preserve the environment and limit the potential harm to the ozone layer that can result from allowing refrigerant to escape into the atmosphere. We strictly adhere to a policy that promotes the recovery and limits the loss of refrigerant into the atmosphere.
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