Table of Contents Page Number Safety Rules Limited Warranty Noise Emission Specification Sheet Receiving Your Machine Glossary of Terms Introduction to IQ Machines Parts of the IQ Machine Additional Instructions for the Use of the IQ Where to Locate Your Machine Unpacking the Machine Cleaning the IQ Assembling Your Machine...
Safety Rules As with all machinery, there are certain hazards involved with the operation and use of your machine. Using it with caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result.
Machines sold through dealers must be registered with Laguna Tools within 30 days of purchase to be covered by this warranty. Laguna Tools guarantees all new machines and accessories sold to be free of manufacturers’...
You must then contact the seller, Laguna Tools, within 24 hours. It is advisable to photograph any shipping damage to support an insurance claim. Note: Laguna Tools, Inc. endeavors to test each machine prior to shipping, and you may find sawdust in or on your machine.
Glossary of Terms Ball End Milling Cutter - A milling cutter that has a rounded cutting diameter at its end that is equal to the cutting diameter. DXF file - Drawing exchange format file that was created as a standard to freely exchange 2- and 3-dimensional drawings between different CAD programs.
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Vector - A line that has both length and direction. It is usually specified by a starting x, y, or z coordinate position and ending x, y, or z coordinate position. DRO – Digital read-outs, shows the axis positions in the interface. MDI –...
Introduction to IQ Machines The IQ is designed to give you years of safe service. Read this owner’s manual in its entirety before assembly or use. The advantage of the IQ machine is that it can, in most cases, fully machine the complete job without it being removed from the table so that you have finished parts of high accuracy that are totally repeatable.
Router Spindle The router spindle is very high precision and water-cooled. The router spindle is moved in the three axes by precision ball screw system that are controlled by the machine controller. Frame The frame is a welded Router spindle Gantry Linear bearing rails heavy steel tubular...
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Electrical cable Water pump The water pump provides coolant for the router spindle motor. Running the router spindle without the cooling pump running can lead to spindle bearing failure. The pipe connector is push fit and is used for connection of the spindle water pipe.
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Electrical control box with the lid removed Dust hood Dust hood (optional) The optional dust hood fits onto the router spindle and takes a 4-inch dust hose. It has a hinge side panel for easy access to the router spindle.
Additional instructions for the use of the IQ Like all machines, there is danger associated with the machine. Injury is frequently caused by lack of knowledge or familiarity. Use this machine with respect. If normal safety precautions are overlooked or ignored, serious personal injury may occur. As the IQ is under the control of the onboard machine controller, it is important that you are clear of the cutter and moving parts when operating the machine.
Pipe fitting [may be loose not fitted] Touch off puck Cutters Allen key Water pump Hand held controller Collets Memory stick Tools Tool box Clamps Spare drive belt Assembling your Machine The IQ comes almost fully assembled with the exception of the water pump (optional), hand held controller, dust hood (optional), touch-off puck and connecting the electrical supply.
Electrical cable Electrical Connections for the Machine The main power cable may not have a plug fitted, as it will be dependent on your installation. Ensure that when installing the electrical supply to the machine, 220v single phase is supplied. It is recommended that you use a 30-amp breaker.
Fill a container about 3/4 full with clean water. If the pipe needs to be removed from the pump, press the outer ring into the fitting and gently pull the pipe out of the fitting. Note: You will need to provide a coolant tank with a minimum capacity of 5 gallons. If the shop temperature is high, the tank size will need to be larger.
Fitting the Router Bit into the Router Head Note: Before changing or fitting the router bit, always disconnect the power to the machine. Note: Collets and spindle collet holes must be cleaned regularly. Ensure that the slots in the collet are free of sawdust, as sawdust builds up and will stop the collet from compressing. If the collets or spindle holes are not clean, the router bit may not run true, and this will affect the performance of your machine.
3. Down Shear Router Bits These bits are similar to the up shear but with an opposite spiral that tends to pack the chips into the kerf. These bits prevent chipping the material surface, especially with veneers or melamine surfaces. 4.
DO’S AND DON’TS 1. DO verify water level in the spindle reservoir. 2. DO lubricate all ball screws every 8 hours of run. Use 30w oil or lithium white grease lubricant or equivalent to lubricate the ball screws. Wipe off any excess to reduce dirt and dust acumination.
Precautions Regarding Spoil Boards The spoil board is porous when the melamine has been cut through and will absorb moisture. As moisture is absorbed, the dimensions of the board will change. In general this will not be a problem, as the changes from day to day are not significant. Also the changes will, in general, be over the complete board.
Removing the Job from the Spoil board If you use double-sided tape to attach the job to the spoil board, lever the job off the spoil board with a wide-blade putty knife or something similar. Fitting the Job to the Table Wide blade putty knife using the T-slots You may find it convenient to clamp the job to the spoil...
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Position of stop switches The stop switches are activated by proximity to steel items and can be tested by placing a screwdriver or something similar on the activation face (top). When activated, a LED should light. If the LED does not come on, the switch or wiring is faulty.
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Noise Emission Termination strip VFD " Variable frequency drive" Fuse block Electrical control box Driver Power supply Interface board Electrical control box...
Fuse Fuse holder open Fuses Note: Never access the inside if the electrical box with the mains is connected. The electrical functions of the machine are protected by fuses. To access the fuse, pull the fuse holder up. Once the fuse has been checked that it has not blown, ensure that the fuse holder is pushed down and is fully home.
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Machine vibrates 1. Machine not level on the bench. Re-level the machine, ensuring that it has no movement. Machine will not home 1. Are the home position sensors connected, damaged or out of adjustment? 2. Are the parameters in the hand held controller correct? 3.
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For technical support contact, Laguna Tools at 1-800-332-4094 email Laguna Tools Customer Service at customerservices@lagunatools.com Please input machine type in subject line.
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Dear Woodworker: Thank you for your purchase and welcome to the Laguna Tools group of discriminating woodworkers. I understand that you have a choice of where to purchase your machines and appreciate the confidence you have in our products. Every machine sold by Laguna Tools has been carefully designed and well thought through from a woodworkers perspective.
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Table of Contents Safety Rules...................... 4 Warranty......................5 Noise......................... 6 Specification General ..................6 Receiving Your Machine Shipping Damage and Inspection......6 Glossary of Terms..................... 7 Introduction......................8 Parts of the Hand-held controller..............9 Assembling the Hand-held Controller..............9 Controller Button Functions................10 To Move the Router Head................
Safety Rules As with all machinery there are certain hazards involved with the operation and use of your machine. Using it with caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result.
We require the defective item/part to be returned to Laguna Tools, Inc. In the event the item/part is determined to have been damaged due to lack of maintenance, cleaning or misuse/abuse, the customer will be responsible for the cost of replacement of the item/part, plus all related shipping charges.
Noise Emission Notes concerning noise emission: Given that there exists a relationship between noise level and exposure times, it is not precise enough to determine the need for supplementary precautions. The factors affecting the true level of exposure to operators are clearly the amount of time exposed;...
Glossary of Terms Ball End Milling Cutter - A milling cutter that has a rounded cutting diameter at its end that is equal to the cutting diameter. DXF file - Drawing exchange Format file that was created as a standard to freely exchange 2 and 3 dimensional drawings between different CAD programs.
MDI – Manual Data Entry, used for entering commands manually, line by line. CAD – Computer Aided Design, the using of computers to assist and develop design. CAM – Computer Aided Manufacturing, the use of computers to assist in manufacturing. CNC –...
Parts of the Hand-held Controller Key pad Display The hand held controller has the following parts. Key Pad This is used to input data into the HHC and to select the various functions. Display This communicates with the operator. Cable Interface Cable interface USB interface The main interface cable and USB...
Controller Button Functions Note: Controller may vary form that shown. X+ / 1 = Moves the gantry in the X direction away from the home end of the bed. Y+ / 2 = Moves the gantry in the Y direction away from the home end of the bed. Z+ / 3 = Moves the router head in the Z [Up direction] away from the table surface.
To Move the Router Head There are 3 different methods of moving the router head. 1. Continuous mode. Press the mode button until Continuous is displayed. The display will show [bottom row of the screen] the changing location of the router head as it moves location.
2. Move the router head to the max X position by pressing X+ button until the router spindle stops and note the displayed AX= value. 3. Press the Y+ button and hold until the router gantry stops moving, note the displayed AY value.
4. Select the distance mode and enter 0.0254mm [0.0001”] Press Z+ [UP] and rotate the cutter in the reverse direction until the cutter is free to move and there is no drag. The cutter is now within 0.001” above the spoil board. 5.
Double Key Functions = Switch "Origin Points" 1-9 Note: When menu and a number are pressed this will take the router to the relevant origin point = Advance Work Menu = Move to Coordinates = Start program from a saved point = Activate C.A.D.
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= Run Last Array Work = Go to Coordinates = Set Park Position = Last Work Information = The Absolute Origin Point The Absolute Origin = Home Position Note: The Home position cannot ever be changed as it is controlled by the micro switches.
Loading a Program into the Machine The controller has a USB slot located to the top. 1. Load your program into your USB drive. 2. Fit the USB into the USB slot in the controller. 3. Press the button RUN PAUSE/ DELETE. The display will show U disc. 4.
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