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SENSOR
This is a supplemental Service Manual for Models R-1210 and R-1211. These models are quite similar to base model
R-1200 and R-1201. Use this supplemental manual together with the Base Models Service Manual (Reference No.
is SY130R1200X//) for complete operation, service information, etc..
BEFORE SERVICING ...................................................................................................... INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL ................................................................................................................ 1
MICROWAVE MEASUREMENT PROCEDURE ................................................................................................... 2
FOREWORD AND WARNING ............................................................................................................................... 3
PRODUCT SPECIFICATIONS .............................................................................................................................. 4
CONTROL PANEL ................................................................................................................................................. 4
OPERATION .......................................................................................................................................................... 5
TROUBLESHOOTING GUIDE .............................................................................................................................. 7
TEST PROCEDURE .............................................................................................................................................. 8
TOUCH CONTROL PANEL ASSEMBLY ............................................................................................................ 14
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................ 20
PICTORIAL DIAGRAM ........................................................................................................................................ 24
POWER UNIT CIRCUIT ...................................................................................................................................... 25
LSI UNIT CIRCUIT ............................................................................................................................................... 26
PRINTED WIRING BOARD ................................................................................................................................. 27
PARTS LIST ........................................................................................................................................................ 28
PACKING AND ACCESSORIES ......................................................................................................................... 33
SHARP CORPORATION
SERVICE MANUAL
OVER THE COUNTER
MICROWAVE OVEN
MODELS
In the interest of user-safety the oven should be restored to its
original condition and only parts identical to those specified should
be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens con-
tain circuitry capable of producing very high voltage and
current. Contact with the following parts may result in a
severe, possibly fatal, electrical shock. (High Voltage Capaci-
tor, High Voltage Power Transformer, Magnetron, High Volt-
age Rectifier Assembly, High Voltage Harness etc..)

TABLE OF CONTENTS

This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
35
R-1210
R-1211
R-1210
R-1211
S2203R1510X//
Page

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Table of Contents
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Summary of Contents for Sharp R-1211

  • Page 1: Table Of Contents

    Rectifier Assembly, High Voltage Harness etc..) This is a supplemental Service Manual for Models R-1210 and R-1211. These models are quite similar to base model R-1200 and R-1201. Use this supplemental manual together with the Base Models Service Manual (Reference No.
  • Page 2: Precautions To Be Observed Before And During Servicing To Avoid Possible Exposure To Excessive Microwave Energy

    Before servicing an operative unit, perform a microwave emission check as per the Microwave Measurement Procedure outlined in this service manual. If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS CORPORATION immediately @1-800-237-4277. If the unit operates with the door open, service person should 1) tell the user not to operate the oven and 2) contact SHARP ELECTRONICS CORPORATION and Food and Drug Administration's Center for Devices and Radiological Health immediately.
  • Page 3: Warning To Service Personnel

    R-1210 R-1211 WARNING TO SERVICE PERSONNEL Microwave ovens contain circuitry capable of pro- ducing very high voltage and current, contact with following parts may result in a severe, possibly fatal, electrical shock. (Example) High Voltage Capacitor, High Voltage Power Trans- former, Magnetron, High Voltage Rectifier Assem- bly, High Voltage Harness etc..
  • Page 4: Microwave Measurement Procedure

    R-1210 R-1211 MICROWAVE MEASUREMENT PROCEDURE A. Requirements: 1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave oven should not exceed 1mW/cm at any point 5cm or more from the external surface of the oven, measured prior to acquisition...
  • Page 5 Information for the SHARP OVER THE COUNTER MICROWAVE OVEN, R-1210 and R-1211. The models R-1210 and R-1211 are quite similar to base models R-1200 and R-1201 (Reference No. is SY130R1200X//). It is recommended that service personnel carefully study the entire text of this manual and base model service manual so that they will be qualified to render satisfactory customer service.
  • Page 6: Product Specifications

    R-1210 R-1211 PRODUCT SPECIFICATION ITEM DESCRIPTION Power Requirements 120 Volts / 14.1 Amperes 60 Hertz Single phase, 3 wire grounded Power Output 1100 watts (IEC TEST PROCEDURE) Operating frequency of 2450MHz Case Dimensions Width 23-7/8" Height 14-1/16" Depth 15- 9/16"...
  • Page 7: Operation

    When oven is plugged in, 120 volts A.C. is supplied to the control unit. (Figure O-1). 1. The display will show "SHARP SIMPLY THE BEST PRESS CLEAR AND PRESS CLOCK". To set any program or set the clock, you must first touch the STOP/CLEAR button.
  • Page 8 R-1210 R-1211 NOTE: " " indicates components with potential above 250V. SCHEMATIC NOTE: CONDITION OF OVEN CAVITY MAGNETRON TEMPERATURE FUSE TEMPERATURE FUSE 1. DOOR CLOSED. CLOCK APPEARS ON DISPLAY. CONTROL UNIT N.O. COM. DOOR POWER FUSE SENSING TRANSFORMER SWITCH SECONDARY...
  • Page 9: Troubleshooting Guide

    R-1210 R-1211 TROUBLESHOOTING GUIDE Never touch any part in the circuit with your hand or an uninsulated tool while the power supply is connected. When troubleshooting the microwave oven, it is helpful to follow the Sequence of Operation in performing the checks. Many of the possible causes of trouble will require that a specific test be performed.
  • Page 10 R-1210 R-1211 TEST PROCEDURES PROCEDURE COMPONENT TEST LETTER TOUCH CONTROL PANEL ASSEMBLY TEST The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore, unlike conventional microwave ovens, proper maintenance cannot be performed with only a voltmeter and ohmmeter.
  • Page 11 R-1210 R-1211 TEST PROCEDURES PROCEDURE COMPONENT TEST LETTER 2. Open the door and block it open. 3. To discharge high voltage capacitor, wait for 60 seconds. 4. If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable is making good contact, verify that the door sensing switch operates properly;...
  • Page 12 R-1210 R-1211 TEST PROCEDURES PROCEDURE COMPONENT TEST LETTER 10.To discharge high voltage capacitor, wait for 60 seconds. 11.Reconnect all leads removed from components during testing. 12.Re-install the outer case (cabinet). 13.Reconnect the power supply cord after the outer case is installed.
  • Page 13 R-1210 R-1211 TEST PROCEDURES PROCEDURE COMPONENT TEST LETTER 2) Open the door and block it open. 3) To discharge high voltage capacitor, wait for 60 seconds. 4) Disconnect the leads to the primary of the power transformer. 5) Ensure that these leads remain isolated from other components and oven chassis by using insulation tape.
  • Page 14 R-1210 R-1211 TEST PROCEDURES PROCEDURE COMPONENT TEST LETTER (6) After approximately 16 seconds, microwave energy is produced. If ERROR is displayed or the oven does not turn off, replace the AH sensor or check the control unit, refer to explanation below. If the oven stops after 5 minutes and ERROR is displayed, the AH sensor is normal.
  • Page 15 R-1210 R-1211 TEST PROCEDURES PROCEDURE COMPONENT TEST LETTER (17) Reconnect the power supply cord after the outer case is installed. Run the oven and check all functions. (18) Carry out “Water load cooking test” again and ensure that the oven works properly.
  • Page 16: Touch Control Panel Assembly

    R-1210 R-1211 TOUCH CONTROL PANEL ASSEMBLY OUTLINE OF TOUCH CONTROL PANEL The touch control section consists of the following units 3) Synchronizing Signal Circuit as shown in the touch control panel circuit. The power source synchronizing signal is available in...
  • Page 17 R-1210 R-1211 DESCRIPTION OF LSI The I/O signal of the LSI is detailed in the following table. Pin No. Signal Description VL2-VL1 Power source voltage input terminal. Standard voltage for LCD. AN7-AN4 Terminal to change cooking input according to the Model.
  • Page 18 R-1210 R-1211 Pin No. Signal Description Terminal not used. Connected to GND through the pull-down resistor R100. Auto clear terminal. RESET Signal is input to reset the LSI to the initial state when power is applied. 28-29 P71-P70 Terminal not used.
  • Page 19 R-1210 R-1211 Pin No. Signal Description 48-72 SEG24-SEG0 Segment data signal. Connected to LCD. The relation between signals are as follows: LSI signal (Pin No.) LCD (Pin No.) LSI signal (Pin No.) LCD (Pin No.) SEG 24 (48) ---------------- SEG24 (29)
  • Page 20 R-1210 R-1211 ABSOLUTE HUMIDITY SENSOR CIRCUIT resistance balance the bridge circuit is deviated to (1) Structure of Absolute Humidity Sensor increase the voltage available at AN1 terminal of the The absolute humidity sensor includes two thermistors LSI. as shown in the illustration. One thermistor is housed in...
  • Page 21 R-1210 R-1211 SERVICING 1. Precautions for Handling Electronic Components 4) Re-install the outer case (cabinet). This unit uses CMOS LSI in the integral part of the 5) Re-connect the power supply cord after the outer circuits. When handling these parts, the following case is installed.
  • Page 22: Component Replacement And Adjustment Procedure

    4. If the outer case (cabinet) is not fitted. WARNING FOR WIRING To prevent an electric shock, take the following pre- 3) Sharp edge: cautions. Bottom plate, Oven cavity, Waveguide flange, 1. Before wiring, Chassis support and other metallic plate.
  • Page 23 R-1210 R-1211 5. Remove the two (2) screws and one (1) washer holding Sensor ground wire Screw the AH sensor to the exhaust duct. 6. Release the wire lead of AH sensor from the ditch of the Exhaust duct exhaust duct.
  • Page 24 R-1210 R-1211 6. Remove the two (2) screws holding the bottom sash to After any servicing, make sure of the following : the oven cavity front face plate. 1. Door latch heads smoothly catch latch hook through 7. Remove the bottom sash with 11-pin wire harness from latch holes and that latch head goes through center of the oven cavity front face plate.
  • Page 25: Lsi Unit Circuit

    R-1210 R-1211 Note: As the engaging part of choke cover and door frame 15.Releasing the four (4) tabs, remove the LCD holder from are provided at 15 places, do not force any particular the LSI unit. part. 16.Now the LSI unit is free.
  • Page 26 R-1210 R-1211...
  • Page 27 R-1210 R-1211 D1-D4 1N4002 CN-C – – Q1 2SB1238 R1 680 1w R5 680 1w – AC(N) 10µ/35v OVEN LAMP TURNTABLE OVEN LAMP MOTOR TURNTABLE FAN MOTOR MOTOR FAN MOTOR KRC243M AC(H) BUZZER MICRO MICRO KRA101M HOOD LAMP HOOD LAMP...
  • Page 28 R-1210 R-1211...
  • Page 29: Printed Wiring Board

    R-1210 R-1211 CN - F IC-1 VRS1 Figure S-4. Printed Wiring Board...
  • Page 30: Parts List

    Outer case cabinet [R-1211] 2- 4 TMAPCB068MRR0 Schematic diagram 2- 5 FANGKB009MRY0 Hood lamp glass assembly [R-1210] 2- 5 FANGKB010MRY0 Hood lamp glass assembly [R-1211] 2-5-1 LANGQB016MRP0 Hood lamp glass angle [R-1210] 2-5-1 LANGQB020MRP0 Hood lamp glass angle [R-1211] 2-5-2 PGLSPB004MRE0...
  • Page 31 Door assembly [R-1211] ∆ 5- 1 FDORFB072MRT0 Door panel assembly ∆ 5- 2 FCOV-B200MRK0 Door frame assembly [R-1210] ∆ 5- 2 FCOV-B201MRK0 Door frame assembly [R-1211] ∆ 5-2-1 LSTPPB023MRF0 Latch head 5-2-2 MSPRTA046WRE0 Latch spring 5-2-3 FUNTKB330MRE0 Key unit [R-1210] 5-2-3...
  • Page 32 To have your order filled promptly and correctly, please furnish the following information. 1. MODEL NUMBER 2. REF. NO. 3. PART NO. 4. DESCRIPTION Order Parts from the authorized SHARP parts Distributor for your area. Defective parts requiring return should be returned as indicated in the Service Policy.
  • Page 33 R-1210 R-1211 OVEN AND CABINET PARTS 4-10 6-11 1-15 1-12 4-12 7-10 4-17 6-11 4-16 4-17 4-13 6-10 4-16 4-20 4-13 4-11 4-21 4-15 1-10 1-14 1-13 1-11 1-10 1-11 1-13 4-22 4-23 1-14 5-2-4 4-24 2-5-2 4-14 2-5-1...
  • Page 34 R-1210 R-1211 RIGHT PANEL PARTS DOOR PARTS 4-18 4-19 5-2-13 5-2-5 5-2-7 5-2-11 5-2-4 5-2-12 5-2-9 5-2-8 5-2-10 5-2-3 MISCELLANEOUS 5-2-1 5-2-2 5-2-6 6-1-1 6-1-4 6-1-5 6-1-2 6-1-6 6-1-7 6-1-3 6-11...
  • Page 35: Packing And Accessories

    PACKING AND ACCESSORIES 4-3 TURNTABLE TRAY TOP PAD 6-2 SCALE PLATE SPADBB043MRE0 6-4 TOP & WALL TEMPLATE DOOR PROTECTOR SPADP0221MRE0 OPERATION MANUAL WRAP COVER SSAKH0103MRE0 INSTALL MATERIAL ASSEMBLY ACCESSORY PACK SSAKAB004MRE0 BOTTOM PAD SPADBB044MRE0 Non-replaceable items PACKING CASE SPAKCB324MRR3 [R-1210] SPAKCB324MRR4 [R-1211]...
  • Page 36 No part of this publication may be reproduced, stored in retrieval systems, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permis- sion of the publisher. '02 SHARP CORP. (3S0.700E) Printed in U.S.A...

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R-1210

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