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DeVilbiss Air Power Company IRC5E60VAD-1 General Manual

Oil lubricated single stage stationary air compressors
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Oil Lubricated Single Stage Stationary
SAFETY GUIDELINES ...........................................
WARRANTY STATEMENT .....................................
WARNING CHART ................................................. 3-4
SPECIFICATIONS .................................................
GLOSSARY ............................................................
DUTY CYCLE .........................................................
GENERAL INFORMATION ....................................
ON-RECEIPT INSPECTION ..................................
DESCRIPTION OF OPERATION ...........................
Location of Air Compressor .................................
Anchoring Methods .............................................
Verticle Units ........................................................
Voltage and Circuit Protection .............................
Lubrication and Oil ...............................................
Break-in Procedures ............................................
Wiring Instruction ................................................
Piping ...................................................................
OPERATING PROCEDURES ................................
This manual contains information
that is important for you to know
and understand. This information
relates to protecting
SAFETY
and PREVENTING
EQUIPMENT PROBLEMS
help you recognize this informa-
tion, we use the symbols to the
right. Please read the manual and
pay attention to these sections.
Call our Toll Free Number 1-800-888-2468, Ext 2
Center for ordering repair parts and for warranty repairs.
When ordering repair parts from your local Authorized Service Center, always give the following information:
Retain Original Sales Receipt as Proof of Purchase for Warranty Repair Work.
MG5-OLSTAT-3A
6/18/99
General Manual
Air Compressors

TABLE OF CONTENTS

1
2
5
5
5
5
5
6
6
6
6
7
7
7
7
8
SAFETY GUIDELINES - DEFINITIONS
URGENT SAFETY INFORMATION - A HAZARD
THAT WILL CAUSE SERIOUS INJURY OR LOSS
YOUR
OF LIFE.
. To
IMPORTANT SAFETY INFORMATION - A
HAZARD THAT
OR LOSS OF LIFE.
• Model number of your product
• Part number and description of the item you wish to purchase
Available from Allparts Equipment and Accessories - 1-877-475-5660 - www.allpartsinc.com
Daily Start-Up Checklist ...............................
Normal Operation .........................................
MAINTENANCE .....................................................
Routine Maintenance Schedule ....................
SERVICE INSTRUCTIONS ................................
Replacement ........................................................
Oil - Checking and Changing ..............................
Replacement ........................................................
Replacement ........................................................
Belt Replacement .................................................
Adjusting Belt Tension .........................................
Pressure Switch - Replacement ...........................
Motor Overload Protector - Reset ........................
Pulley and Flywheel - Alignment ..........................
7
STORAGE ...............................................................
9-10
TROUBLESHOOTING GUIDE ...............................
MIGHT CAUSE SERIOUS INJURY
, to obtain the location of the nearest Authorized Service
10
11
11
11
11
11
12
12
Information for preventing damage to
equipment.
Information that you should pay
special attention to.
9
9-10
10
11-12
11
12
12
12
12
13-15

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Summary of Contents for DeVilbiss Air Power Company IRC5E60VAD-1

  • Page 1: Table Of Contents

    General Manual Oil Lubricated Single Stage Stationary Air Compressors TABLE OF CONTENTS SAFETY GUIDELINES ........... Daily Start-Up Checklist ....... WARRANTY STATEMENT ........Normal Operation ......... 9-10 WARNING CHART ..........3-4 MAINTENANCE ............. Routine Maintenance Schedule ....SPECIFICATIONS ..........SERVICE INSTRUCTIONS ........ 11-12 GLOSSARY ............

  • Page 2: Warranty Statement

    All decisions of DeVilbiss Air Power Company/ExCell Manufacturing with regard to this policy shall be final. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

  • Page 3: Warning Chart

    IMPORTANT SAFETY INSTRUCTIONS • SAVE THESE INSTRUCTIONS • IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. HAZARD HOW TO PREVENT IT WHAT CAN HAPPEN AIR TANK RISK OF BURSTING...
  • Page 4 HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT YOUR AIR COMPRESSOR IS POWERED BY NEVER OPERATE THE COMPRESSOR OUT- RISK OF ELECTRICITY. LIKE ANY OTHER ELECTRI- DOORS WHEN IT IS RAINING OR IN WET ELECTRICAL SHOCK CALLY POWERED DEVICE, IF IT IS NOT USED CONDITIONS.

  • Page 5: Specifications

    SPECIFICATIONS Refer to Outfit Part Listing for the specifications of your compres- sor. Use only a fuse or circuit breaker that is the same rating as the branch circuit the air compressor is operated on. If the compressor Improper electrical installation of this product may void its warranty and your fire insurance.

  • Page 6: Description Of Operation

    DESCRIPTION OF OPERATION Drain Valve: The drain valve is located at the base of the air tank and Pressure Release Valve: The pressure release valve located on the is used to drain condensation at the end of each use. side of the pressure switch, is designed to automatically release compressed air from the compressor head and the outlet tube when Motor Thermal Overload Protector: The electric motor has an the air compressor reaches “cut-out”...

  • Page 7: Installation And Break-In Procedures

    Voltage and Circuit Protection Lubrication and Oil Refer to your Outfit Parts Manual for the voltage and circuit protection requirements of your compressor. Use only a fuse or circuit breaker that is the same rating as the branch circuit the air Multi-Viscosity motor oils, like 10W 30, should not be compressor is operated on.

  • Page 8: Piping

    INSTALLATION AND BREAK-IN PROCEDURES (cont'd) Wiring of Compressor Units Piping Plastic or PVC pipe is not designed for use with The main distribution air line should not be smaller than the compressed air. Regardless of its indicated pres- compressor air discharge valve outlet. A smaller line will restrict the sure rating, plastic pipe can burst from air pres- flow of air.

  • Page 9: Operating Procedures

    INSTALLATION AND BREAK-IN PROCEDURES (cont'd) Typical Compressed Air Distribution System OPERATING PROCEDURES Daily Start-Up Checklist Perform the following checks before starting the compres- Compressed air from the outfit may contain sor outfit. water condensation and oil mist. Do not spray 1.

  • Page 10: Maintenance

    OPERATING PROCEDURES (cont'd) Normal Operation (cont'd) 5. When You Are Finished: drain tank pressure at approxi- mately 20 PSI, open the drain valve and allow moisture to drain. TOO MUCH AIR PRESSURE CAUSES A HAZ- DRAIN TANK DAILY. WATER WILL CONDENSE ARDOUS RISK OF BURSTING.

  • Page 11: Service Instructions

    SERVICE INSTRUCTIONS Safety Valve - Inspection and Replacement Air Filter - Inspection and Replacement IF THE SAFETY VALVE DOES NOT WORK PROP- Keep the air filter clean at all times. Do not operate ERLY, OVER-PRESSURIZATION MAY OCCUR CAUS- the compressor with the air filter removed. ING AIR TANK RUPTURE OR EXPLOSION.

  • Page 12: Adjusting Belt Tension

    SERVICE INSTRUCTIONS (cont'd) within 1/32”. To check alignment, remove and lock out power from Adjusting Belt Tension the compressor. Remove beltguard. Place a straight edge (such as 1. Remove and lock out power from the compressor. Release any a ruler) against the outside of the flywheel and measure the distance air pressure from the air tank.

  • Page 13: Troubleshooting Guide

    TROUBLESHOOTING GUIDE PERFORMING REPAIRS MAY EXPOSE VOLTAGE SOURCES, MOVING PARTS OR COMPRESSED AIR SOURCES. PERSONAL INJURY MAY OCCUR. PRIOR TO ATTEMPTING ANY REPAIRS, UNPLUG THE COMPRESSOR AND BLEED OFF ALL TANK AIR PRESSURE. PROBLEM CAUSE CORRECTION Excessive tank pressure - safety valve Pressure switch does not shut off motor Move the pressure switch lever to the “OFF”...
  • Page 14 PROBLEM CAUSE CORRECTION Motor will not run. Motor overload protection switch has Let the motor cool off and reset switch by tripped. pressing the red button located on the end of the motor. If the overload still trips, check for defective capacitor. Contact Authorized Warranty Service Possible defective starting capacitor.
  • Page 15 PROBLEM CAUSE CORRECTION Loose belt. Adjust tension per instructions. (See "Belt Excessive belt wear. Adjustment or Replacement" page 12) Adjust tension. (See "Belt Adjustment" sec- Tight belt. tion on page 12.) Check for worn keyway or pulley bore. Also Loose pulley. check for bent motor shaft.

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