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BT2424 / Alto System Manual
Ultrasonic Power Corporation
239 E. Stephenson Street
Freeport, IL 61032, U.S.A.
Phone: 815-235-6020 • 1-800-575-0168
Fax: 815-232-2150
Email:
sonic@upcorp.com
Website:
www.upcorp.com
Property of Ultrasonic Power Corporation - © 2022
1
Publication Number UPC220504-001

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  • Page 1 BT2424 / Alto System Manual Ultrasonic Power Corporation 239 E. Stephenson Street Freeport, IL 61032, U.S.A. Phone: 815-235-6020 • 1-800-575-0168 Fax: 815-232-2150 Email: sonic@upcorp.com Website: www.upcorp.com Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220504-001...
  • Page 2 Congratulations, You have just purchased the best ultrasonic cleaning system available to the market today. We here at Ultrasonic Power Corporation take pride in our products and our ability to provide our customers with the best quality service available. Please take some time to familiarize yourself with this manual and all aspects of the system configuration prior to start-up.
  • Page 3: Table Of Contents

    7. Diagrams and Drawings ........................... 20 8. Warranty ................................21 9. Return of Equipment Policy ........................23 Standard Pricing Schedule ........................... 26 RMA Form ................................27 Parts List ................................28 Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220504-001...
  • Page 4: Warnings

    MIGHT result in personal injury or property damage. High Voltage The HIGH VOLTAGE symbol means that failure to follow this safety statement MIGHT result in personal injury or death. Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220504-001...
  • Page 5 WARNING: Use only water or water-detergent mix in tank. Never use flammable solvents (fire or explosion could result) or carbon tetrachloride (produces toxic fumes). CAUTION: Never use ultrasonic cleaning console as a sink. Under no circumstances should waste water be poured into it as the water could overflow the drain and damage delicate components.
  • Page 6 WARNING: Always discharge all high-voltage capacitors before attempting any servicing. Do not assume that the discharge from a capacitor will not produce a lethal shock. The discharge from a high-capacity, high-voltage capacitor is lethal! Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220504-001...
  • Page 7 Electrical plugs should be installed only by a certified electrician. Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220504-001...
  • Page 8: Specifications

    Estimated Heat Up Time Maximum dB level 85 dB Maximum Operating Temperature (*) Dependent on selected options. (**) Approximate weight. Subject to change. Not the same as shipping weight. Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220504-001...
  • Page 9: Principles Of Operation

    Ultrasonic vibrations are similar to audible sound, but the frequencies used are generally above a level that can be heard (>18 kHz). Since sound is a compression wave, the action of this high frequency energy in a liquid may be considered as the rapid generation and violent collapse of minute bubbles.
  • Page 10: Operating Instructions

    This knob controls the sweep rate of the generator. The ideal sweet rate depends on the cleaning job, but 300 Hz, or fully counter-clockwise, is typically recommended as a starting point. Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220504-001...
  • Page 11 The amount of chemical will be based on the condition of the water being used and how much contamination is to be removed. Detergents that are used in this ultrasonic cleaning system must be compatible with 304 and 316L stainless steel. You will void the warranty if chemical attack to the stainless steel occurs.
  • Page 12 NOTE: When first learning the capabilities of this system, do no leave items unattended in the tank for long periods. The system may damage the object if it remains in the ultrasonic tank for extended periods of time. Longer cleaning times can be used after thorough testing has been completed.
  • Page 13 Note: Water and basket will both be HOT. Take care when removing basket and items from tank. 9. Power off – Rotate the "Power Intensity" dial counterclockwise (ultrasonic sound will decrease) and turn OFF the main power switch. 3.4. Filter Operation (Optional Accessory) 1.
  • Page 14: Inspection And Maintenance

    UPC recommends calibrating. They may be sent back to Ultrasonic Power Corporation for calibration on an annual basis. Please request an RMA number before shipping the generators back to the manufacturer.
  • Page 15 Utilize the pump shut-off valve located adjacent to the strainer. Caution: Do not use liquid to clean the interior of the system. Electric shock may occur. Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220504-001...
  • Page 16: Troubleshooting

    (Optional Accessory) d. Loose housings e. Switches and settings If the problem has not been solved using the trouble shooting guide, call the Ultrasonic Power Corporation service department at (815) 235-6020 7:00 AM - 3:30 PM CST Monday - Friday.
  • Page 17: Component Repair And Replacement

    REMOTE SPOT AND THE SERVICE EQUIPMENT WITHOUT ALSO PULLING PLUG ON LINE CORD. 6. IN THE EVENT OF SHOCK, ARTIFICIAL RESPIRATION SHOULD BE APPLIED IMMEDIATELY. IF POSSIBLE, BY A PERSON TRAINED IN ADMINISTERING SUCH TREATMENT. Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220504-001...
  • Page 18 Replace fuse as needed. 3. Turn both filter valves to "OFF" Position. Unscrew filter housing and replace filter. Hand tighten filter back in place. Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220504-001...
  • Page 19 Pre-Strainer 7. Return filter valve to desired position. NOTE: If damage is visible at any of these steps, contact Ultrasonic Power Corporation service department for repair or replacement. Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220504-001...
  • Page 20: Diagrams And Drawings

    7. Diagrams and Drawings 7.1. BT 2424 / Alto Drawings and Schematics BT 2424 / Alto Standard Drawing Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220504-001...
  • Page 21: Warranty

    (10) years; all ultrasonic generators shall be free from defects in material and workmanship for five (5) years; all transducer components shall be free from defects in material and workmanship for two (2) years; and...
  • Page 22 All product returns for Warranty service and concerns, regarding this Warranty or otherwise, must have a Return Material Authorization (RMA) number. Please ship pre-paid to: Ultrasonic Power Corporation Attn: RMA Coordinator 239 East Stephenson Street Freeport, Illinois 61032, USA +1 815 235 6020 Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220504-001...
  • Page 23: Return Of Equipment Policy

    9. Return of Equipment Policy Replacement/Repair Policy and Pricing Schedule It is the intention of Ultrasonic Power Corporation (UPC) to deliver fair, accurate, cost-effective and timely service associated with warranty and non-warranty product assistance to Original Equipment Manufacturers (OEM), End- user and Reseller Customers within the guidelines of this Policy.
  • Page 24 RMA number will be refused. Please ship, with shipment costs pre-paid to: Ultrasonic Power Corporation Attn: RMA Coordinator 239 East Stephenson Street Freeport, Illinois 61032, USA +1 800-575-0168 +1 815 235 6020 Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220504-001...
  • Page 25 Wipe down the system to remove all excess liquid. Wrap up the power cable to avoid presenting a tripping hazard. Disengage castor locks (if applicable). If system has console legs, lift machine up to move (DO NOT drag the machine). Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220504-001...
  • Page 26: Standard Pricing Schedule

    Waived with warranty replacement due to defect Expired warranty, equipment malfunction, customer NON‐Warranty Quote damage Additional Cleaning Fee to be assessed based on Cleaning Fee $95/hour judgment of RMA Coordinator Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220504-001...
  • Page 27: Rma Form

    From: RMA # Ship To: Ultrasonic Power Corporation 239 East Stephenson Street Freeport, IL 61032 Attention: RMA Coordinator =============================cut here========================== FRAGILE ELECTRONIC EQUIPMENT Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220504-001...
  • Page 28: Parts List

    5300 Generator (240V/1000W/40kHz) 53-40-418-9 5300 Generator (240V/500W/40kHz) 53-40-456-9 Please contact Ultrasonic Power Corporation for other system parts not listed or any question regarding your ultrasonic cleaning system. 815-235-6020 or 1-800-575-0168 Property of Ultrasonic Power Corporation - © 2022 Publication Number UPC220504-001...

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