Great Outdoors 3405BG Assembly & Owners Manual

Smoky mountain series

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Assembly and owner's manual (28 pages)

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Page 1 Assembly and Owner’s Manual Gas Smoker Models: 3005G 3405GT 3405BG 3405GW 3405BGW 3605G 3405G ASSEMBLER / INSTALLER: Leave these instructions with the consumer. CONSUMER / USER: This instruction manual contains important information necessary for the proper assembly and safe use of the appliance. Read and follow all warnings and instructions before assem- bling and using the appliance.
Page 2 DO NOT use this smoker in a manner other than its intended purpose. It is not intended for commercial use. It is NOT intended to be installed or used in or on a recreational vehicle and/or boats. The smoker is not to be used as a heater.
Page 3: Operating Your Smoker
Do not use the smoker if the burner fails to light or fails to remain it. Under such conditions, gas should be shut off and fuel cylinder should be disconnected.
Page 4: Assembly Step
Check your contents for these parts. If you are missing any parts, or if any parts are damaged, please call our toll-free customer service line to order parts. DO NOT RETURN YOUR SMOKER TO THE RETAILER - CALL US FIRST! Identifying the parts...
Page 5 Check your contents for these parts. If you are missing any parts, or if any parts are damaged, please call our DO NOT RETURN YOUR SMOKER TO THE RETAILER - CALL US FIRST! Ref. Qty. Description Cabinet Assembly Cabinet Hinge...
Page 6 1. Set the cabinet assembly top side down. Be sure to remove all loose inner packages. To prevent scratch- ing or damaging your smoker, set the cabinet on a padded surface such as cardboard or carpet. The top of the cabinet has the vent holes;...
Page 7 Locate these parts: Control Panel Assembly Hardware: 1/4-20 x 5/8” Bolts (2 remaining from previous step) 1. Place the control panel assembly between the front legs as shown. There are slots on the control panel that ﬁt around the legs. The mounting tabs ﬁt to the inside of the legs and line up with the bolt holes.
Page 8 Locate these parts: Burner Assembly Hardware: 1/4-20 x 1/2” Bolts 3 required 1. Set the burner assembly onto the cabinet as shown. IMPORTANT: The burner tube must slide properly onto the valve stem as shown below. 2. Secure the burner assembly with the three (3) bolts from inside the cabinet.
Page 9 10-24 Nuts 1 required 1 required 1. Turn the smoker upright. 2. Set the damper plate on top of the cabinet and align it with the corresponding “butterﬂy” holes. One of the tabs will seat inside one of the holes.
Page 10 Locate these parts: 2 Carry Handles Hardware: 1/4 Lock Washers 1/4-20 Nuts 8 required 8 required 1. Align the carry handle with the corresponding holes on the side of the cabinet. The handles must be positioned upright with the bolt holes on the bottom.
Page 11 Lid No tools or hardware are required for this step. 1. Insert the wood box rack into the bottom of the smoker. 2. Set the wood chip box onto the rack. Make sure it is seated properly and securely in the center of the rack.
Page 12 Locate these parts: Water Pan No tools or hardware are required for this step. 1. Slide the water pan into the bottom rack position. 2. Insert the cooking grids into any of the remaining rack po- sitions as desired. For best access, the grid wires should run front to back.
Page 13 Locate these parts: Door Handle Kit Handle Spring Handle Washer Assembly Step 9 Hardware Bag Mounting Bracket 1/4-20 x 3/8” Bolts 1/4-20 Lock Washers (2 ea) 1. Slide the handle washer onto the end of the door handle, followed by the handle spring. 2.
Page 14 Locate these parts: Nameplate w/Heat Indicator Assembly Step 10 No tools are required for this step. 1. Insert the nameplate mounts and heat indicator prong through the mounting holes in the front of the door panel. 2. From the inside of the door panel, securely attach the push nuts to the nameplate mounts.
Page 15 Tying the hose to the leg helps prevent the hose from coming into contact with the hot burner chamber. Inspect the installation underneath the smoker to ensure the hose is not rubbing any position of the burner cham- ber. 1. Place one end of the S-hook around the Crimp 2.
Page 16: Connecting The Lp Tank
If instructions A and B above are not followed exactly, a ﬁre causing death or serious injury may occur. This smoker is designed to operate LP (Liqueﬁed Propane) gas only. The 20 lb. LP cylinder used with this smoker must conform to the following requirements. Diameter 12” (30.5 cm) Height 18” (45.7 cm) With a maximum capacity of 20 pounds The gas cylinder used must include a collar to protect the cylinder valve.
Page 17 Presence of bubbles at areas of wet solution indicates a gas leak. If leaks are detected or you smell or hear gas, shut off the valve and repair the leak or replace the defective part. Do not use the smoker until all leaks are corrected.
Page 18: Adding Water
After Use Care and Maintenance. To season your smoker, simply use it as you normally would; only do not cook any food. You will need to follow all of the operating procedures in the next few sections of this manual.
Page 19 One full box is typically enough for several hours of smok- ing. Once the box is ﬁlled, place the lid on top of the box and set the box in the smoker. To add wood chips while cooking, we recommend using...
Page 20: Match Lighting
2. Remove the wood chip box and its stand from inside the smoker. Light a paper match and drop it into the burner chamber, making sure it falls next to the brass burner. Quickly turn the control knob to the light posi- tion.
Page 21 Shutting the Smoker OFF CAUTION! : The smoker can become very hot while in use. Do not touch any portion of the smoker ex- cept for the door handle and burner control knob. It may be necessary to use protective gloves.
Page 22: Cooking Instructions
Check water level periodically and add water if low. For best results and to retain heat, avoid opening the door of the smoker while in use. When the door must be opened, only open it brieﬂy. The smoker will quickly resume cooking temperature after the door is closed.
Page 23: Temperature Chart
Medium Rare Medium Well Done NOTE: These temperatures are measured with a meat probe thermometer. The heat indicator on the door of the smoker is not an accurate meat temperature reading. Temperature Chart (USDA Standard) Poultry 165° F (74° C) Chicken, whole 160°...
Page 24: After Use Safety And Maintenance
Once cleaned, you may prefer to lightly coat the interior of the smoker cabinet with cooking oil or cooking spray. If rust is present on the exterior surface of the smoker, clean it thoroughly with steel wool or emery cloth and use heavy duty, heat resistant paint.
Page 25: Manufacturer's Limited Warranty
Manufacturer’s Limited Warranty The Great Outdoors Smoky Mountain Series™ smoker is guaranteed against bro- ® ken or damaged parts at the time of purchase. All parts carry a 1 year limited war- ranty except the water bowl, which is guaranteed to be free of defects for 90 days.
Page 27 Statement of Commitment Congratulations and thank you for your purchase of a Smoky Mountain Series Smoker. We are pleased that you have recognized the value of the design, function and quality of compo- nents used in this product. We believe it is among the ﬁnest on the market.
Page 28 2007 CFM Corporation, Smoky Mountain Series, the Smoky Mountain Series logo and the Great Outdoors Grill Company log is a trademark of CFM Corporation and not to be used without express permission by the owners and managers of CFM Corporation.

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3005g 3405gt 3405gw 3405bgw 3605g 3405g ... Show all

Great Outdoors 3405BG Assembly & Owners Manual

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