Westinghouse WGen7500 User Manual
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USER MANUAL
REMOTE START
W
Gen7500
Portable Generator
7500 Running Watts | 9500 Peak Watts

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Summary of Contents for Westinghouse WGen7500

  • Page 1 USER MANUAL REMOTE START Gen7500 Portable Generator 7500 Running Watts | 9500 Peak Watts...
  • Page 2: Wgen7500 Technical Specifications

    Contact our service team to order altitude kits. FOR YOUR RECORDS: Date of Purchase: Generator Model Number: Purchased from Store/Dealer: Generator Serial Number: HAVE QUESTIONS? Email us at service@wpowereq.com or call 1-855-944-3571 2 | Westinghouse Portable Power...
  • Page 3: Product Registration

    IMPORTANT: KEEP YOUR PURCHASE RECEIPT TO ENSURE TROUBLE-FREE WARRANTY COVERAGE. PRODUCT REGISTRATION To ensure trouble-free warranty coverage, it is important you register your Westinghouse generator. You can register your generator by either: 1. Filling in the product registration form below and mailing to:...
  • Page 4: Table Of Contents

    OPERATION ....... . . 15 WGen7500 Schematic ..... . . 31 Before Starting the Generator .
  • Page 5: Safety

    NOTE: Indicates a procedure, practice or condition that should be followed in order for the generator to function in the manner intended. Read Manufacturer’s Instructions Read Safety Messages Before Proceeding Wear Personal Protective Equipment (PPE) Westinghouse Portable Power | 5...
  • Page 6: General Safety Rules

    Never use the generator to power medical support equipment. engine misfires often. Always disconnect tools or Always remove any tools or other service equipment used during appliances from the maintenance from the generator before operating. generator before starting. 6 | Westinghouse Portable Power...
  • Page 7: Safety Labels And Decals

    Designed in Columbus , Ohio USA principa l de CSA Columbus Ohio 43228 Etats-Unis Co n u à columbus , Ohio,tats-Unis Made in China/ Fabriqu é en Chine ON = COLD START OFF = RUN/WARM START Westinghouse Portable Power | 7...
  • Page 8 SAFETY SAFETY LABELS AND DECALS 8 | Westinghouse Portable Power...
  • Page 9: Unpacking

    WHEEL KIT ACCESSORIES BOX Open the Wheel Kit Accessories box and verify the contents against the list right. If any parts are missing, please locate an authorized Westinghouse Generator dealer at service@wpowereq.com or call 1-855-944-3571. Westinghouse Portable Power | 9...
  • Page 10: Assembly

    4. Repeat previous steps on other wheel. 3. Install the mounting feet to the frame using the M8 flange bolts included. 1 - Mounting Foot 2 - Flange Bolts M8 Figure 1 - Assemble Mounting Feet to Frame 10 | Westinghouse Portable Power...
  • Page 11: Installing The Battery

    2. Securely tighten the positive (+) battery cable (red and will slowly recharge the battery. boot) to the positive (+) battery post. Make sure boot is over battery post. Westinghouse Portable Power | 11...
  • Page 12: Features

    Battery: Included for electric start models. Oil Fill Plug/Dipstick: Must be removed to add and check oil. Oil Drain Plug: Must be removed to drain engine oil 12 | Westinghouse Portable Power...
  • Page 13 Muffler and Spark Arrester: Avoid contact until engine is cooled down. Spark arrestor prevents sparks from exiting the muffler. It must be removed for servicing. Alternator Cover: Gain access to alternator wiring. Remote Start Pairing Button: Initiates the remote key fob pairing function. Westinghouse Portable Power | 13...
  • Page 14: Control Panel Features

    Battery Charge Port: Engine control switch must be in OFF position to charge with included charger. The frequency and voltage can vary +/- 5% and Used in conjunction with the Westinghouse ST still be within tolerance. Switch (sold separately) when the generator is in Voltage standby mode to charge the battery.
  • Page 15: Operation

    1-855-944-3571 for altitude part kits. could lead to moisture collecting on, in or around the generator. High Altitude Carburetor Kit Part Number: 140545 Dry Surface – Always operate the generator on a dry surface free of any moisture. Westinghouse Portable Power | 15...
  • Page 16: Powercord

    Using Extension Cords Westinghouse Portable Power assumes no responsibility for the content within this table. The use of this table is the responsibility of the user only. This table is intended for reference only. The results produced by using this table are not guaranteed to be correct or applicable in all situations as the type and construction of cords are highly variable.
  • Page 17: Transfer Switch Connections

    Filling the fuel tank with gasoline while TRANSFER SWITCH CONNECTIONS the generator is running can cause The Westinghouse generator is wired with the neutral gasoline to leak and come in contact bonded to ground. If you are connecting your generator...
  • Page 18: Engine Fluids And Fuel

    DO NOT connect 240V loads to a 120V receptacles. DO NOT gasoline vapors. connect 3-phase loads to the generator. DO NOT connect 50Hz loads to the generator. Let engine stabilize and warm up for a few minutes before adding load. 18 | Westinghouse Portable Power...
  • Page 19: How To Pair Remote Key Fob

    (3) goes out. not exceed the generator’s specified running power output The generator is now programmed to start remotely. or 3,700 W, whichever is the lesser. Westinghouse Portable Power | 19...
  • Page 20: Starting The Generator

    Figure 9 - Fuel Shut Off - ON be adequately charged. You can alternatively start the generator using the recoil start as instructed in Manually Starting a Generator on page 21.  7. Plug in electric devices. 20 | Westinghouse Portable Power...
  • Page 21: Manual Start

    7. Firmly grasp and pull the recoil handle slowly until you feel increased resistance. At this point, apply a rapid pull while pulling up and slightly away from the generator (see Figure 12). Figure 12 - Pull recoil 8. Plug in electric devices. Westinghouse Portable Power | 21...
  • Page 22: Maintenance

    Use or Every Year Engine Oil Check Level Change Change Cooling Features Check/Clean Air Filter Check Clean* Replace Spark Plug Check/Clean Replace Spark Arrestor Check/Clean *Service more frequently if operating in dry and dusty conditions 22 | Westinghouse Portable Power...
  • Page 23: Inspecting And Cleaning The Spark Arrestor

    MAINTENANCE TABLE 2: MAINTENANCE SCHEDULE - AUTHORIZED WESTINGHOUSE SERVICE DEALER PERFORMED After First 20 After 50 Hours After 100 Hour After 300 Hours Before Every Hours or First of Use or Every of Use or Every of Use or Every...
  • Page 24: Engine Oil Maintenance

    5. Remove oil fill plug/dipstick (see Figure 18 below). 8. Continue to add oil until the oil is at the correct level. See Figure 19. 9. Replace the oil fill plug/dipstick. Figure 18 - Oil Fill Plug/Dipstick 24 | Westinghouse Portable Power...
  • Page 25: Changing Engine Oil

    6. Rinse in clean water by submerging the air filter of hazardous materials. Consult local authorities or elements in fresh water and applying a slow reclamation facility. squeezing action Westinghouse Portable Power | 25...
  • Page 26: Spark Plug Maintenance

    Never apply any side load or move the spark plug laterally Westinghouse Part Number: 180526 when removing the spark plug. Applying a side load or moving the spark plug laterally may crack and damage the spark plug boot. 26 | Westinghouse Portable Power...
  • Page 27: Checking And Adjusting Valve Lash

    0.0035 ± 0.0043 in 0.0043 ± 0.0051 in (0.09 ± 0.11 mm) (0.11 ± 0.13 mm) charger into the charging port on the generator control panel. Plug the charger into a 110/120-volt AC outlet. Bolt Torque 8-12N.m 8-12N.m Westinghouse Portable Power | 27...
  • Page 28: Battery Replacement

    9. Replace the spark plug (see Spark Plug Maintenance engine’s cooling fins. on page 26). 10. Move the generator to a clean, dry place for storage. 28 | Westinghouse Portable Power...
  • Page 29: Troubleshooting

    10. Drain fuel and replace with fresh fuel. 11. If trying 1-11 above does not solve 11. Take the generator to your nearest the problem, the cause might be the authorized service dealer. generator has a fault. Westinghouse Portable Power | 29...
  • Page 30 RPM. 3. If trying 1-3 above does not solve 3. Take the generator to your nearest the problem, the cause might be a authorized service dealer. fault in the generator 30 | Westinghouse Portable Power...
  • Page 31: Schematics

    WGen7500 SCHEMATIC Westinghouse Portable Power | 31...
  • Page 32: Exploded And Engine Views

    WGen7500 EXPLODED VIEW 32 | Westinghouse Portable Power...
  • Page 33 WGen7500 EXPLODED VIEW PART NO. Part. Description Part. DESCRIPTION 100500 FRAME 150502 FUEL COCK 100552 ISOLATOR B 100547 WASHER 100553 ISOLATOR A 120508 TOOTH TYPE GASKET Φ5 100551 NUT M10 100548 NUT M6 180524 NUT M8 150512 CARBON TANK COMP...
  • Page 34: Wgen7500 Engine View

    OIL SEAL 190411 SEAL, GOVERNOR ARM SHAFT 190410 SHAFT, GOVERNOR ARM 190409 WASHER, GOVERNOR ARM SHAFT 190408 PIN, LOCK 180507 BOLT DRAIN PLUG 180508 WASHER, DRAIN PLUG 180586 SWITCH ASSEMBLY, OIL LEVEL 130536 BOLT M6X16 34 | Westinghouse Portable Power...
  • Page 35 WGen7500 ENGINE VIEW PART NO. Part. DESCRIPTION Part. DESCRIPTION 180604 DOWEL PIN, CASE COVER 180513 GASKET, CYLINDER HEAD 190407 PISTON 180523 BOLT M10X80 190406 SCRAPER RING SET, PISTON 180526 SPARK PLUG 190405 ROD ASSEMBLY., CONNECTING 180810 ROD, PUSH 190404 PIN, PISTON...
  • Page 36: Generator Specifications

    Shipping Weight Ib. (kg) 200 lb. (91.6 kg) Unleaded Gasoline, 855464003988 Fuel Type 10% Ethanol or less GTIN 00855464003988 Fuel Shut Off Manual Fuel Tank Capacity (Gallons/Liters) 6.6 gal. (25 L) Gasoline Fuel Gauge Choke type Automatic 36 | Westinghouse Portable Power...
  • Page 37 Westinghouse Portable Power | 37 Version 07.31.18KD...

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