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Yukon HL56000D Manual

60 tonne hydraulic powered log splitter
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60 TONNE HYDRAULIC POWERED
LOG SPLITTER
ASSEMBLY, TESTING, OPERATION, SERVICING
& STORAGE INSTRUCTION
FOR PETROL & DIESEL MODEL
WARNING!
READ and UNDERSTAND this manual completely before using The log splitter. All operators
of this equipment must read and completely understand all safety information, operating
instructions, maintenance and storage instructions.
Failure to properly operate and maintain the log splitter could result in serious injury to the
operator and bystanders from moving parts that can crush or cut, flying objects, burns, fire
or explosion, escaping high pressure hydraulic fluid, or carbon monoxide poisoning.

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Summary of Contents for Yukon HL56000D

  • Page 1 60 TONNE HYDRAULIC POWERED LOG SPLITTER ASSEMBLY, TESTING, OPERATION, SERVICING & STORAGE INSTRUCTION FOR PETROL & DIESEL MODEL WARNING! READ and UNDERSTAND this manual completely before using The log splitter. All operators of this equipment must read and completely understand all safety information, operating instructions, maintenance and storage instructions.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Page 1.0. Disclaimer 1.1. About your Log Splitter ....................................... 2.0. Safety & Inspection Check 2.1. Safety During Inspection / Maintenance ..............................2.2. Safety-During Fueling ......................................2.3. Safety in Work Site Selection .................................... 2.4. Safety - During Use General Safety during Use ............................2.5.

  • Page 3: Disclaimer

    1.0 DISCLAIMER 1.1. About your Log Splitter ATTENTION: Congratulation on purchasing your new 60 ton Yukon log All Rental Companies and Private Owners who loan splitter this equipment to others! This log splitter is designed to split wood logs using a All persons to whom you rent, loan or use this the log hydraulically powered moving wedge.

  • Page 4: Safety & Inspection Check

    • Check the hydraulic system (hoses, tubing, clamps fittings, • If a part needs replacement, only use genuine yukon pump, and cylinder) carefully before each use. Do not replacement parts. Replacement parts that do not meet operate the log splitter with frayed, kinked, cracked or...

  • Page 5: Safety-During Fueling

    2.2. Safety-During Fueling • Fuel is highly flammable and explosive. You can be burned • Stay away from sources of heat, flame, or sparks while or seriously injured when handling fuel. Use extreme care adding fuel. when handling fuel. • DO NOT overfill the gas tank.

  • Page 6: Safety - During Use General Safety During Use

    2.4. Safety - During Use General Safety during Use Before starting this log splitter, review the following rules WARNING! for safe operation. Failure to follow these rules may result in serious injury to the operator or bystanders. • Always operate the log splitter with all safety equipment •...

  • Page 7: Loading / Unloading

    2.6. Loading / Unloading • Do not pile logs to be split in a place that will make you • If a log does not split completely and becomes stuck on reach across the log splitter in order to load them. the wedge, follow the instructions below to remove the log.

  • Page 8: Safety - After Use

    2.7. Safety - After use • If in the vertical position, turn off engine and return log • Perform periodic maintenance as directed in this manual splitter to the horizontal position for greater stability and to to keep the log splitter in safe working condition. prepare for transportation.

  • Page 9: Safety In Moving And Towing The Log Splitter

    2.8. Safety in Moving and Towing the Log Splitter The log splitter is very heavy. It can cause serious injury if it rolls out of control or tips over. Follow the safety instructions below for safely moving the log splitter warning GENERAL SAFETY WHILE MOVING SAFETY DURING TOWING Make sure the log splitter is secured in the horizontal...

  • Page 10: Personal Protective Equipment

    2.9. Personal Protective Wquipment • Always wear safety glasses or goggles when operating the • Never modify or alter the log splitter in any way. machine. Pieces of log may fly out and serious eye injury Modifications can create serious safety hazards and will can occur.

  • Page 11: Crush, Cut Hazards & Pinch Points

    2.11. Crush, Cut Hazards & Pinch points • Inspect before and after each use. It is essential that you • NEVER load or unload logs while the wedge is moving. replace any worn, defective or missing parts immediately and only through seller. •...

  • Page 12: Safety Operation Of Log Splitter

    3.0 SAFETY OPERATION OF LOG SPLITTER 3.1. General Safety • Read manual. Do not allow anyone to operate the log • Daylight only. Only use the log splitter in daylight so you splitter who has not read the Owner’s Manual or has not can see what you are doing.

  • Page 13: Engine Safety

    3.2. Engine safety • Burns. To avoid burns, stay clear of hot muffler if you are • Other exhaust dangers. Engine exhaust, some of its starling a warm engine. constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause Carbon monoxide.

  • Page 14: Assembly Instructions

    4.0 ASSEMBLY INSTRUCTIONS 4.1. Parts for Assembly Hydraulic Hose A Hydraulic Hose B Hydraulic Hose C 186cm length QTY: 1 140cm length QTY: 1 66cm length QTY: 1 Mud Guard Hydraulic Tank Wheel QTY: 2 QTY: 1 QTY: 2 Axel Washer, Nut, Pin & Cap Filter Petrol / Diesel Engine QTY: 2 each...
  • Page 15 Support leg Support leg Pin & Bolt Suport leg Bolt & Nut QTY: 1 QTY: 1 QTY: 1 Catch Pin & Bolt Bed Plate key Start Switch (only for Diesel) QTY: 1 QTY: 1 Already Installed Key Start Holder Battery Battery Terminals (only for Diesel) (only for Diesel)
  • Page 16 M8 Bolt, Washer & Nut Wedge Wing M12 Bolt, Washer & Nut QTY: 2 Some Parts are already installated Some Parts are already installated 62mm 25mm Control Valve M10 Bolt, Washer & Nut M10 Bolt, Washer & Nut QTY: 1 Some Parts are already installated Some Parts are already installated 80mm...

  • Page 17: Assembling The Log Splitter

    4.2. Assembling the Log Splitter WARNING! CLOSELY INSPECT ALL LOG SPLITTER COMPONENTS. (See Machine Components section on page 15-16 of this manual for diagram of components,) • If you have missing components, contact the seller • If you have damaged components, contact the seller SAVE BOLTS FROM PACKAGING: Some packaging bolts are used to assemble the log splitter, while others are used for attachments or spares Step 1...
  • Page 18 Step 3 Step 4 Install the axle washer (Part G1) on the axle on the Hydrical Then using a punch and hammer tap the axle Nut (Part G2) tank (Part E) and thread Axle Nut (Part G2) onto the axle on until the wheel is tight (check after every tap to see if tight) the Hydrical tank (Part E) then tight by hand.
  • Page 19 Installed the draw bar (Part K) using M12 bolts Tighten the bolts with spanners on each side of the Step 8 and nuts (Part AE) onto the hydraulic tank draw bar. (Fig. B) (Part E). (Fig A) Fig. A Fig. B Clamp the jockey wheel (Part L) onto the front Step 9 of the draw bar (Part E)
  • Page 20 Step 11 Install the vertical support leg (Part M) to back of Drawbar using (Part K) using M10 bolts and nuts (Part O). Tighten nut until tight then back off 1/2 turn. Check to make sure vertical support leg (Part M) moves back and forth freely, if not back off other ¼...
  • Page 21 Step 13b Push the assemble trailer into position lining up the holes. Then insert the catch pin (Part P2) through the holes and insert the split pin (Part P1) Lock the jockey wheel (Part L) to stop the machine from moving (Fig. A) and lie the bed (Part J) into the horizontal position and lock into place using the spring load bed pin located on the bed (Fig.
  • Page 22 Connect Hydraulic hose A (Part A) to the fitting on the control valve (Part AD) mark A (Fig. A). Step 16 Connect the other end of the Hydraulic hose (Part A) to the connector on Hydraulic pump (Part X) mark A (Fig. B) Fig.
  • Page 23 Step 19 Connect the plate (Part Q) to the side of the bed using 3 M8 bolts, washer and Nuts (Part AI) IF YOU HAVE A PETROL POWER LOG SPLITTER GO TO STEP 24 DIESEL ONLY Step 20 Connect the key start holder (Part S) to the top of the engine (Part I) on the rocket cover on the engine by removing one bolt only DIESEL ONLY...
  • Page 24 DIESEL ONLY Step 22 Connect the battery terminals (Part U) to the battery leads which are already connected to the engine. DIESEL ONLY Step 22 Place the battery (Part T) into the battery hold on the hydraulic tank (Part E) using the strap supplied to hold it in place when moving the log splitter Step 23 Add Hydraulic oil into the hydraulic oil tank (Part E) using a...

  • Page 25: Attaching The 4-Way Wedge Wings

    4.3. Attaching the 4-Way Wedge Wings (If Available) Step 1 Place One wing on the side of the splitting wedge (Part Y) Step 2 Thread the bolt (Part Z1) through the wing (Part Y) and the splitting wedge head Step 4 Position the second wing (Part Q) on the Bolt 60ton Petrol &...
  • Page 26 Step 4 Place the nut (Part Z2) onto the bolts (Part Z1) Step 5 Thread the remaining 4 bolts (Part Q1) through the wings and wedge head Step 6 Step 7 Place the rest of the nuts (Part Z2) onto the bolts (Part Z1) Tighten up all the bolts (Part Z1) 60ton Petrol &...

  • Page 27: Moving / Towing Instructions

    5.0 MOVING / TOWING INSTRUCTIONS The log splitter is heavy. It can crush and cause serious injury if it rolls out of control or tips over when moving Follow the instructions below for safely moving and towing the log splitter. WARNING! •...
  • Page 28 Lock beam in horizontal Make sure the log splitter is locked in the horizontal position with hitch pin before position moving. Step 5 NEVER move log splitter when it is in vertical configuration because it will be unstable and could tip. Lock vertical support leg Lock vertical support leg in UP position Step 6...

  • Page 29: Part 1: Pre-Check Before Use

    Step 14 5.3. Part 1: Pre-check before use The log splitter it must be inspected and maintained before If a part needs replacement, only use genuine Yukon part. each use. Replacement parts that are not genuine yukon part may result...
  • Page 30 Hydraulic system Check the hydraulic system carefully. Step 5 Visually inspect all hoses, tubing, clamps, fillings, pump, and cylinder for cracks, fraying, kinks, or oilier damage. Check all components for oily residue, which may indicate a leak. Do NOT operate the log splitter if there is any indication of damage or oily residue Small leaks in hydraulic lines can cause severe injuries and can also be an indication of catastrophic failure in the near future.

  • Page 31: Part 2. Fueling

    5.4. Part 2. Fueling Fuel is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Use extreme care when handling fuel Engine off / cool The engine must be off and allowed to cool at least two minutes before adding fuel.

  • Page 32: Part 3. Work Site Selection And Log Splitter Set-Up

    5.5. Part 3. Work site selection and log splitter set-up Select location Select an appropriate location for operating the log splitter. Step 1 Dry-level surface with good footing. Stay clear of areas with mud, ice, tall grass, weeds, brush, or snow. Outdoors, away from air intakes.

  • Page 33: Part 4. Splitting Operation

    5.6. Part 4. Splitting Operation Put on protective Wear the following protective clothing and safety gear. clothing / gear Step 1 Eye protection. Always wear safety glasses or goggles when operating the machine. Pieces of log may fly out and serious eye injury can occur. Boots.
  • Page 34 Start engine Please read the engine owner’s manual for how to start your engine. Step 3 Make sure the hydraulic oil is above -12 degrees before starting the engine. Cold hydraulic oil can damage the hydraulic pump. If outdoor air temperature is below 0 degrees, allow log splitter to warm up by extending and returning the wedge several times before splitting wood.

  • Page 35: Part 5. After Use

    Remove split wood Remove split wood from area. Step 8 Move each log away from log splitter after it is split. Split logs left near the log splitter are a trip hazard. 5.7. Part 5. After use Retract wedge Retract the wedge completely to keep the rod protected from corrosion. Step 1 Turn off engine.

  • Page 36: Storage, Usage & Maintenance

    6.0 STORAGE, USAGE & MAINTENANCE 6.1. Storage Location Guide CAUTION Store the log splitter in a location away from corrosive material, Fuel will oxidize and deteriorate in sources of heat, open flames, sparks or pilot lights. storage. Old fuel in the engine will cause hard starting and leave gum •...

  • Page 37: Maintenance

    IMPORTANT If a part needs replacement only use genuine Yukon parts that meets the manufacturer’s specifications. Replacement parts that do not meet specifications may result in a safety hazard or poor operation of the log splitter.

  • Page 38: Specifications

    7.0 SPECIFICATIONS 7.1. Log Specification & Guide Square log ends. Logs that are not cut square Max Log Size. The diameter of the log is can slide out while splitting and become a safety indicative-a small log can be difficult to split hazard or cause excessive force to log splitter when is has knots, tough fiber or green.
  • Page 39 8.0 TROUBLESHOOTING Problem Probable Cause Suggested Remedy Motor Not Fuel not turn on Turn fuel gauge on starting Battery flat (Diesel only) Try to charge the battery or replace battery No fuel Make sure there is fuel in the fuel tank No Oil or low oil Turn fuel gauge on Still not starting...
  • Page 40 Slow wedge Insufficient oil to pump Check oil level in reservoir speed, or jerkily, when extending or retracting Air in oil Check oil level in reservoir, check for leaks in the suction line Low control valve setting Adjust control valve with a pressure gauge Internal control valve Return control valve for authorized repair leak...
  • Page 41 Engine bogs High control valve Adjust control valve with a pressure gauge down during setting splitting Engine stalls Blocked hydraulic lines Flush and clean the splitter hydraulic system under low load oil to pump condition Blocked control valve Flush and clean the splitter hydraulic system Hydraulic filter blocked Remove the hydraulic from the machine and clean.

  • Page 42: Warranty & Contact Details

    9.0 WARRANTY & CONTACT DETAILS • Kmate Pty Ltd provides a 12 month warranty for this • A claim may be refused if the defective claim has arisen product when used for domestic purposes. Commercial for reasons other than a manufacturers fault or defective use of the product will void all warranty.

This manual is also suitable for:

Hl56000p

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