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PONTIG 210 DC MOST
Every person using or responsible for the maintenance of this device should read the
entire contents of this user's manual before starting work. This will optimize the use of
device potential.
Attention! Prior commencing work please familiarize yourself with the user manual.
Attention! A copy of this User Manual should be stored near the device and available for
operator at all times.
Original manual
Catalogue no: 52 00 005423
User Manual
for Welding Rectifier
User Manual
Version 1.0k of 07.08.2019

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  • Page 1 User Manual for Welding Rectifier PONTIG 210 DC MOST Every person using or responsible for the maintenance of this device should read the entire contents of this user’s manual before starting work. This will optimize the use of device potential.

  • Page 2: Table Of Contents

    7. Pontig 210 DC Control panel 8. TIG DC welding method 9. MMA coated electrode welding 10. Problems occurring during welding 11. Electrical scheme 12. EU Declaration Of Conformity 13. Recycling User Manual Original manual Version 1.0 of 07.08.2019 PONTIG 210 DC MOST...

  • Page 3: Health And Safety Manual

    Prior commencing work please familiarize yourself with the user manual. The PONTIG 210 DC MOST was designed for DC TIG welding with Argon shield (steel and stainless steel) or MMA coated electrode welding. We do believe that this product will meet your requirements.
  • Page 4 Welding of galvanized, cadmium- -coated or chromium-plated parts is permitted only when a suction and filtering device is fitted, and with introduction of fresh air to the welding work station. User Manual Original manual Version 1.0 of 07.08.2019 PONTIG 210 DC MOST...

  • Page 5: Maintenance

    The scope of maintenance: - using a stream of dry air (at low pressure) remove the dust from the outer parts of the casing and from inside of the welding device, User Manual Original manual Version 1.0 of 07.08.2019 PONTIG 210 DC MOST...

  • Page 6: Technical Description

    8 kVA with asynchronous generator. If the aggregate does not provide adequate power, this results in lowering the arc parameters or turning off the device. User Manual Original manual Version 1.0 of 07.08.2019 PONTIG 210 DC MOST...

  • Page 7: Technical Data And Device Completion

    (11 kg carton of accessories) Catalogue no. 52 00 005423 Table 1: Technical data PONTIG 210 DC MOST. Device assembly: PONTIG 210 DC is delivered in a cardboard box with gas hoses, mass cables and MMA welding electrode. TIG torch is an optional accessory - see Accessories.

  • Page 8: Device Construction

    6. Device construction Figure 1: PONTIG 210 DC MOST device construction 1. ON/OFF switch (rear side) 2. Gas connection (rear side) 3. Top handle 4. Control panel (see section 7) 5. Current socket (+) 6. TIG torch-controlled socket 7. TIG torch gas connection 8.

  • Page 9: Pontig 210 Dc Control Panel

    7. TIG DC indicator 8. MMA indicator Selection of operation mode from the TIG torch 9. 2T indicator (2-stroke mode) 10. 4T indicator (4-stroke mode) 11. Spot welding indicator User Manual Original manual Version 1.0 of 07.08.2019 PONTIG 210 DC MOST...
  • Page 10 22. TIG final current indicator 23. TIG current drop time indicator (downslope time) 24. Thermal protection indicator 25. Output voltage indicator Figure 2: Control panel and indicator description User Manual Original manual -10- Version 1.0 of 07.08.2019 PONTIG 210 DC MOST...
  • Page 11 (in 2T or 4T mode) and after a successful arc ignition. After selecting the MMA method, the indicator no. 25 lights regardless the welding process on or off. User Manual Original manual -11- Version 1.0 of 07.08.2019 PONTIG 210 DC MOST...

  • Page 12: Tig Dc Welding Method

    Select the function for setting the gas pre-flow time (indicator 16 ) by pressing the welding parameter selection button 2 and set the pre-flow time in counted in seconds with the knob no. 4 (range 0.0-3.0s). User Manual Original manual -12- Version 1.0 of 07.08.2019 PONTIG 210 DC MOST...
  • Page 13 Select the current descending time (range 0-60s) (indicator 23 ) by pressing welding parameter selection button 2 and set the descent time in seconds with knob 4 (range 0-60s). User Manual Original manual -13- Version 1.0 of 07.08.2019 PONTIG 210 DC MOST...
  • Page 14 I1 increases to the previously set value. After releasing the torch button, the current starts automatically reduce to the previously set final current value. Then the arc goes out while maintaining the gas flow at the set time of post-flow. User Manual Original manual -14- Version 1.0 of 07.08.2019 PONTIG 210 DC MOST...
  • Page 15 Select TIG current flow rise time (upslope time) (indic. 14 ) by pressing the welding para- meter selection button 2 and set the rise time in seconds with the knob 4 (range 0-60s). User Manual Original manual -15- Version 1.0 of 07.08.2019 PONTIG 210 DC MOST...
  • Page 16 Select the final current setting function (indicator 22 ) by pressing the welding parameter selection button 2 and set the final current in amperes using knob 4 (range 5-200A). User Manual Original manual -16- Version 1.0 of 07.08.2019 PONTIG 210 DC MOST...
  • Page 17 I2, according to the set parameters 17 and 18 After releasing the torch button, the current begins to automati- cally decrease to the final arc value. Then the arc goes out while maintaining the gas flow at the set up time. User Manual Original manual -17- Version 1.0 of 07.08.2019 PONTIG 210 DC MOST...
  • Page 18 I1. Welding lasts according to the set time, the trigger does not have to be released to complete the task. In spot welding mode, current value does not change. User Manual Original manual -18- Version 1.0 of 07.08.2019 PONTIG 210 DC MOST...

  • Page 19: Mma Coated Electrode Welding

    Select the welding current setting 13 by pressing the welding parameter selection button 2 and adjust welding current for the MMA using knob 4 . Welding current may be changed during welding work. User Manual Original manual -19- Version 1.0 of 07.08.2019 PONTIG 210 DC MOST...
  • Page 20 Select the ArcForce 20 function by pressing the welding parameter selection button 2 , and then set the arc current for MMA. The value of ARCFORCE can be changed during welding(range 0-180). Table 6: MMA welding and available functions. User Manual Original manual -20- Version 1.0 of 07.08.2019 PONTIG 210 DC MOST...

  • Page 21: Problems Occurring During Welding

    Check if indicator 6 is on I2 current is set to 100% Check the 18 indicator settings I1 current is set to minimum value Check the 13 indicator settings User Manual Original manual -21- Version 1.0 of 07.08.2019 PONTIG 210 DC MOST...
  • Page 22 The mass cable is not connected Check and connect the cable properly Contaminated tip of tungsten Grind the electrode electrode Wrong tungsten Replace electrode Table 7: List of potential welding problems User Manual Original manual -22- Version 1.0 of 07.08.2019 PONTIG 210 DC MOST...

  • Page 23: Electrical Scheme

    11. Electrical scheme User Manual Original manual -23- Version 1.0 of 07.08.2019 PONTIG 210 DC MOST...

  • Page 24: Eu Declaration Of Conformity

    3. This declaration of conformity is issued under the sole responsibility of the manufacturer. 4. Object of the declaration welding rectifier PONTIG 210 DC MOST. 5. The subject matter of this declaration mentioned above is in conformity with the relevant requirements of EU harmonization legislation:...

  • Page 25: Recycling

    In accordance with Directive 2012/19 / EU WEEE II (WEEE - Waste Electrical and Electronic Equipment), after decommissioning, the device must be recycled by a specialized company. Do not dispose of worn-out welding equipment with domestic waste! The End. User Manual Original manual -25- Version 1.0 of 07.08.2019 PONTIG 210 DC MOST...
  • Page 26 NOTES: ............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................User Manual Original manual -26- Version 1.0 of 07.08.2019 PONTIG 210 DC MOST...
  • Page 27 NOTES: ............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................User Manual Original manual -27- Version 1.0 of 07.08.2019 PONTIG 210 DC MOST...
  • Page 28 Manufacturer: RYWAL-RHC Sp. z o.o. w Warszawie ul. Chełmżyńska 180 04-464 Warszawa Sales and Service network: Sieć sprzedaży i serwisu: w w w . r y w a l . e u RYWAL-RHC Sp. z o.o. UAE (United Arab Emirates) БЕЛАРУСЬ...

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