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Minivator 1000 Installation Manual

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Michael
March 20, 2025

Can it be installed on the left side or it has to be a different unit?

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1 comments:
Mr. Anderson
March 20, 2025

Yes, the Minivator 1000 series can be installed on the left side. The installation manual includes instructions for building a standard left-hand unit and provides an electrical diagram for left-hand configurations.

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Summary of Contents for Minivator 1000

  • Page 1 Installation manual...

  • Page 2: Pre-Installation Checklist

    • Spirit level • No. 2 Pozi-drive • Handlamp Note: The installation engineer must check with Minivator for the latest installation manual issue number. Issue No of this manual is 1109-2 MINIV TOR 1000 SERIES INST LL TION M NU L...

  • Page 3: Track Assembly

    Figure 1 The sloping face MUST be positioned against the sloping face on the extrusion (Figure 3). Figure 2 Figure 3 MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 4 8 Repeat this at the bottom of the stairs. Note: ll mains wiring must comply with the Figure 5 standards in force at the time of installation. Do not fix the power supply to the stringer. MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 5 Track assembly Figure 6 Figure 9 Figure 7 Figure 10 Figure 8 Figure 11 MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 6 (Figure 16). Note: For hinge track installations the power supply must be made at the top of the stairs. Figure 12a MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 7 Track assembly Figure 13 Figure 15 Figure 14 Figure 16 MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 8 5 Stand the feet on to the stairs, with one foot on the top tread, and one foot on the first tread after the hinged section. Figure 18 6 Position the track with the outside face 150mm from the stringer. MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 9 (up to The track must be positioned 20mm further from an additional 50mm). the stringer than a standard installation, i.e. 170mm minimum (Figure 20). MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 10 Note: long shaft Pozidrive screwdriver will be required for this operation (Figure 25). Figure 24 MINIV TOR 1000 SERIES INST LL TION M NU L...

  • Page 11: Power Pack

    7 Insert the plastic locking studs into the loading bar (Figure 28). 8 Carefully locate the power unit/loading bar on to the track (Figure 29). Figure 25 Figure 26 Figure 27 MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 12 Insert the nut plate pressing with the negative connection (Figure 35). Connect the negative flying lead (black) to the spare section of the two way connecting block (Figure 36). Figure 30 MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 13 Power pack Figure 31 Figure 34 Figure 32 Figure 35 Figure 33 Figure 36 MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 14 (Figure 39). Red to white and that it avoids the wiring (Figure 41). and black to black. Figure 37 Figure 38 Figure 39 Figure 40 Figure 41 MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 15 Note: Do not pinch any harnesses whilst assembling the chassis. Tighten the retaining bolts to torque setting 33Nm (Figure 43). 4 Fit the safety bolt and washer (Figure 44). Figure 42 Figure 43 Figure 44 MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 16 (Figure 46). Figure 46 3 Tighten the seat post stabilising bolts (Figure 47). Figure 47 MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 17 Figure 50 hand arm. The right arm will then house a powered footplate switch (if fitted). 3 Tidy the cables to the back of the seat (Figure 51). Figure 51 MINIV TOR 1000 SERIES INST LL TION M NU L...

  • Page 18: Electrical Connections

    Connect the grey powered swivel loom. g Connect the shielded swivel loom earth ring terminal. Figure 52 2 Test the function of the powered features, including the toggle (see pages 26/27). MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 19 3 Fit the seat flap cushion. 4 Fit the arm upholstery. Starting at the front, press the upholstery into the arm recess. (Figure 55). Figure 53 Figure 54 Figure 55 MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 20 (see pages 26/27). 3 Fit the top front cover and secure with the supplied panel fixing push studs (Figure 59). Figure 58 Figure 56 Figure 59 MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 21 Set the dip switches on the PCB on both handsets to the same settings – note that the next pair of handsets will require the dip switches to be set to a different combination (Figure 62). Figure 62 MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 22 Program the main PCB board as ppendix 3, page 39. Note: lways remember after any changes to main PCB to switch off for 15 seconds and switch back on again. MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 23 (Figure 65a). 3 Tighten the feet pivot bolts (Figure 66). Figure 65a Figure 64 Figure 65 Figure 66 MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 24 NOT finish level with the landing (Figure 69) then: a Mark the position of the top safety edge from the end of the track (Figure 70). Figure 69 Figure 67 Figure 70 MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 25 Lower the hinge manually and position the hinge section. plate (Figure 72a). MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 26 Drive the lift in the down direction. b Push the toggle switch in the down direction h Press the underside of the front chassis and hold it in that position. – the lift should stop. MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 27 Drive up the stairs. ii Stop at the top of the track. iii Beep whilst swivelling the seat to the exit position. d Depress the down button and keep it depressed. MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 28 Remote control How to call and send the stairlift. Folding the stairlift How to fold and unfold the stairlift. The stairlift should be folded when not in use. MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 29 Emergency hand When should this be done (overrun, with key switch off and winding power on). How to report a stairlift that has overrun repeatedly. MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 30 Turn the lift off using the key switch and clean with a damp, not wet, lint free cloth and a small quantity of washing up liquid. Do not use abrasive cleaners, bleach or solvent based cleaners as they can damage the stairlift. MINIV TOR 1000 SERIES INST LL TION M NU L...

  • Page 31: Maintenance

    6 Clean the track. 7 Clean the seat. 8 Clean the power pack. Figure 76 If anything does not function correctly further investigation and corrective action should be undertaken. MINIV TOR 1000 SERIES INST LL TION M NU L...

  • Page 32: Diagnostic Codes

    If this does not correct the fault – send engineer. – send engineer. On site fault finding action: On site fault finding action: Check end limit circuit and trunnion guards. Check footplate leading edge. MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 33 Telephone fault finding action: Send engineer. Send engineer. On site fault finding action: On site fault finding action: A short circuit has occurred on toggle circuit – check circuit. Reprogram handsets. MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 34 Send engineer if persistent fault. On site fault finding action: On site fault finding action: Check reed switches and dip switch settings. Check motor and track for obstructions. Check battery voltage. MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 35 Telephone fault finding action: Turn the main switch on the unit off None. for 10 seconds and then back on. On site fault finding action: Press toggle or handset button to wake lift. MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 36 3 MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 37 3 MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 38 3 MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 39 GREY NOTE: THERE ARE NO END (USE ANY CONNECTION) LIMITS ON THE POWER FOOTPLATE. MOTOR STOPS USING CURRENT LIMIT AND 1 2 3 TIMEOUT. DIP-SWITCH BLACK (USE ANY CONNECTION) NEGATIVE MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 40 A LH AND RH LIFT IS DIP SWITCH SETTINGS + SPADE CONNECTOR CHANGES. SEE ACROSS FOR SPADE CONNECTIONS. IF ANY DIP SWITCHES ARE CHANGED, PLEASE TURN OFF LIFT, WAIT 10 SECONDS, THEN POWER THE LIFT BACK ON. MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 41 PLEASE TURN OFF LIFT, WAIT 10 SECONDS, THIS SETTING WILL ENABLE 1000 HINGE MODE AND THEN POWER THE LIFT BACK ON. ALSO SET THE CURRENT LIMIT FOR A STRAIGHT HINGE MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 42 DIP SWITCH SETTING CSE126 IF ANY DIP SWITCHES ARE CHANGED, PLEASE TURN OFF LIFT, WAIT 10 SECONDS, THEN POWER THE LIFT BACK ON. THIS SETTING WILL ENABLE POWER SWIVEL MODE MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 43 ALL CONTACTS NORMALLY CLOSED EXCEPT DIRECTION BATTERY NEGATIVE HINGE INTERLOCK CONNECTOR IF ANY DIP SWITCHES ARE CHANGED, PLEASE TURN OFF LIFT, WAIT 10 SECONDS, THEN POWER THE LIFT BACK ON. MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 44 Example: If the Track Nose to Ground measurement, F, is 3250mm the Track Cut Length will be: F (3250mm) + E (195mm) + D (46mm) = Track Cut Length, G (3491mm). MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 45 Notes MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 46 Notes MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 47 Notes MINIV TOR 1000 SERIES INST LL TION M NU L...
  • Page 48 Minivator Limited, 82 First venue, Pensnett Estate Kingswinford, West Midlands DY6 7FJ, England Tel: +44 (0)1384 408700 Technical Support: +44 (0)1384 275722 Email: sales@minivator.co.uk www.minivator.co.uk Minivator Deutschland UG, Im Meerfeld 15 32547 Bad Oeynhausen, Deutschland Tel: +49 (0)5731 18629-30 Fax: +49 (0)5731 18629-35 Email: info@minivator.de...