Technogym Element MA05 Service Maintenance Manual
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Technogym Element MA05 Service Maintenance Manual

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S
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ERVICE
MAINTENANCE MANUAL
Rev. 1.2

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  • Page 1 All manuals and user guides at all-guides.com & ERVICE MAINTENANCE MANUAL Rev. 1.2...
  • Page 2 All manuals and user guides at all-guides.com...
  • Page 3 The information contained in this document is subject to change without notice. Technogym does not guarantee this documentation in any way. Technogym shall not be held responsible for any errors contained in this manual and declines all liability for accidents or damages resulting from the supply, characteristics or use of this manual.
  • Page 4 All manuals and user guides at all-guides.com...

  • Page 5: Table Of Contents

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 Contents 1. GENERAL NOTICES............................. 1.1 1.1. I ..............................1.1 NTRODUCTION 1.2. R ............................1.1 ECOMMENDATIONS 1.3. G ......................1.2 ENERAL RULES FOR REPAIR PROCEDURES 2.
  • Page 6 All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 4.1. B ................4.1 ARBELL HOLDER PLATES HOLDER AND DUMBELL HOLDER 4.1.1. A0000230: Barbell Rack ........................4.1 4.1.2. A0000231: Plate Rack......................... 4.2 4.1.3. A0000421: Urethane - Encased Dumbell Rack................... 4.2 4.1.4.
  • Page 7 All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 9.2.1. Cleaning the frame and painted parts ....................9.2 9.3. M ......................9.3 ONTHLY MAINTENANCE OPERATIONS 9.3.1. Check the cross, bars and weight stack plates ..................9.3 9.3.2.
  • Page 8 All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 Page intentionally left blank Page iv...

  • Page 9: General Notices

    1. GENERAL NOTICES 1.1. INTRODUCTION This document is reserved for Technogym Service technicians, and is intended to provide authorized personnel with the necessary information to correctly carry out repairs and maintenance. A thorough knowledge of the technical information contained in this manual is essential for completing the professional training of the operator.

  • Page 10: General Rules For Repair Procedures

    1. Always mark any parts or positions which may be confused with each other at the time of reassembly. 2. Use original Technogym spare parts and lubricants of the recommended brands. 3. Use special tools where specified. 4. Consult the Technical Newsletters, which may contain more up-to-date information on adjustments and maintenance than those contained in this manual.

  • Page 11: Technical Characteristics

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 2. TECHNICAL CHARACTERISTICS The Element machine code is a sequence of 14 alphanumeric characters arranged as follows: ELEMENT LINE Characters description key to values MA = Element machine Element Line PA = Element benches...

  • Page 12: Colour Options

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 For example, a possible product code would be: MA150N0-ALANGGAK which is interpreted as follows: MA 15 0 N 0 - ALANGG A K Unit of measurement, Kg Casing colour, white Rubber colour, grey RAL 7024 Upholstery colour, silver...

  • Page 13: Product Coding

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 2.2. PRODUCT CODING 2.2.1. ACHINES CODES Code Machine Adductor Abductor Shoulder Press Chest Press Vertical traction Leg Extension Leg Curl Lat Machine Lower Back Leg Press Arm Curl Arm Extension...

  • Page 14: Equipments: Mechanical Characteristics

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 2.3. EQUIPMENTS: MECHANICAL CHARACTERISTICS 2.3.1. MA05 – A DDUCTOR MA05 - Adductor stand by max during exercise Dimensions 141 x 82 x 142 cm 55.5 x 32.3 x 55.9 in Overall weight 140 Kg –...

  • Page 15: Ma15 - Shoulder Press

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 2.3.3. MA15 – S HOULDER RESS M8A15 – Shoulder Press stand by max during exercise Dimensions 144 x 87 x 142 cm 56.7 x 34.3 x 55.9 in Overall weight 170 Kg –...

  • Page 16: Ma30 - Leg Extension

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 2.3.5. MA30 – L XTENSION MA30 – Leg Extension stand by max during exercise Dimensions 127 x 104 x 142 cm 50 x 41 x 56.9 in Overall weight 200 Kg –...

  • Page 17: Ma40 - Lat Machine

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 2.3.7. MA40 – L ACHINE MA40 – Lat Machine stand by max during exercise Dimensions 120 x 120 x 223 cm 47.8 x 47.8 x 88 in Overall weight 270 Kg –...

  • Page 18: Ma50 - Leg Press

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 2.3.9. MA50 – L RESS MA50 – Leg Press stand by max during exercise Dimensions 210 x 115 x 152 cm 82.7 x 45.3 x 59.9 in Overall weight 570 Kg –...

  • Page 19: Ma60 - Arm Extension

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 2.3.11. MA60 – A XTENSION MA60 – Arm Extension stand by max during exercise Dimensions 141 x 80 x 142 cm 55.5 x 31.5 x 55.9 in Overall weight 170 Kg –...

  • Page 20: Ma70 - Pectoral

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 2.3.13. MA70 – P ECTORAL MA70 – Pectoral stand by max during exercise Dimensions 149 x 82 x 142 cm 59 x 32 x 56 in Overall weight 190 Kg –...

  • Page 21: Ma80 - Ercolina

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 2.3.15. MA80 – E RCOLINA MA80– Ercolina stand by max during exercise Dimensions 66 x 69 x 242 cm 26 x 27.2 x 95.3 in Overall weight 130 Kg –...

  • Page 22: Ma90- Ercolina Rehab

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 2.3.17. MA90 – E RCOLINA EHAB MA90– Ercolina Rehab stand by max during exercise Dimensions 66 x 69 x 242 cm 26 x 27.2 x 95.3 in Overall weight 130 Kg –...

  • Page 23: Pa01 - Inclined Bench

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 2.3.19. PA01 – I NCLINED BENCH PA01– Inclined bench stand by max during exercise Dimensions 189.6 x 126.7 x 152.8 cm 75 x 50 x 60 in Overall weight 71 Kg –...

  • Page 24: Pa03 -Crunch Bench

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 2.3.21. PA03 –C RUNCH BENCH PA03–Crunch bench stand by max during exercise Dimensions 143.6 x 69.7 x 110.8 cm 57 x 27 x 44 in Overall weight 75 Kg –...

  • Page 25: Pa05-Lower Back Bench

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 2.3.23. PA05 –L OWER ACK BENCH PA05–Lower Back bench stand by max during exercise Dimensions 106.9 x 757 x 769 cm 42 x 30 x 30 in Overall weight 36 Kg –...

  • Page 26: Pa07 - Horizontal Bench

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 2.3.25. PA07 – H ORIZONTAL BENCH PA07 – Horizontal bench stand by max during exercise Dimensions 172.5 x 160.6 x 130.2 cm 68 x 63 x 39 in Overall weight 59 Kg –...

  • Page 27: Installing And Moving The Machines

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 3. INSTALLING AND MOVING THE MACHINES 3.1. SPECIFICATIONS AND REQUIREMENTS For proper installation of the equipment, make sure that: 1. The equipment is installed on a level, vibration-free surface with a sufficient capacity to support its weight plus that of the user.

  • Page 28: Lifting And Moving

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 3.3. LIFTING AND MOVING In case of raising or moving the machine, do not press against casings or other breakable parts, but only against the frame. To move the machine, preferably use a tipping trolley, lifting it from the weight stack end using the wooden insert fitted on the machine for transport Figure 3.3-1...

  • Page 29: Installing The Machine Already Assembled

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 3.4. INSTALLING THE MACHINE ALREADY ASSEMBLED 1. The machine is supplied on a wooden pallet, wrapped in nylon bag and packed in a carton. 2.

  • Page 30: Installing The Machine To Be Assembled

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 3.5. INSTALLING THE MACHINE TO BE ASSEMBLED 3.5.1. MA50 – L RESS 1. The Leg Press is delivered on a wooden pallet, wrapped in nylon bag and packed in a carton.

  • Page 31: Ma85 - Ercolina Crossover Cable

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 3.5.2. MA85 – E RCOLINA ROSSOVER ABLE 1. The Crossover Cable is delivered on a wooden pallet, wrapped in nylon bag and packed in a carton. 2.
  • Page 32 All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 4. In particular, the carton box contains: • The set of screws and hooks (1) to fix the machine on the floor or on the wall; •...
  • Page 33 All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 7. Remove the cable from the hole on the frame, pulling it out toward the inside, and pass it through the pulley as indicated in the figure to side.

  • Page 34: Pa02 - Vertical Bench

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 3.5.3. PA02 – V ERTICAL ENCH 1. The Vertical Bench is delivered on a wooden pallet, wrapped in nylon bag and packed in a carton.
  • Page 35 All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 4. In particular, the carton box contains: • the four plates holders (a); • the four covering pieces (b); • the four stud bolt pin (c). Figure 3.5-11 5.

  • Page 36: Machine Securing

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 3.6. MACHINE SECURING WARNING: it is necessary that some machines detailed below, are fixed to the wall or ceiling, for their particular shape and / or how to use. 3.6.1.
  • Page 37 All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 4. mark the position of two Ø 14 holes on the wall, 5. fully tighten brackets (c) to the frame, 6. drill the wall and insert rawl plugs (f) in the wall holes, 7.

  • Page 38: Fixing The Ceiling: Cavi Incrociati

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 3.6.2. IXING THE CEILING NCROCIATI Use cables, ropes or chains that strictly meet the following minimum requirement: minimum guaranteed workload of 90 Kg. Figure 3.6-3 1.
  • Page 39 All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 2. drill two holes in the ceiling or wall for the hooks (c) and insert the real plugs (d) into the holes, 3. screw in the hooks (c) into the rawl plugs(d) and tighten, 4.
  • Page 40 All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 Page intentionally left blank Page 3.14...

  • Page 41: Accessories

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 4. ACCESSORIES 4.1. BARBELL HOLDER, PLATES HOLDER AND DUMBELL HOLDER The Element + line barbell support and weight storage plate posts are available as accessories. The order codes for these accessories are: 4.1.1.

  • Page 42: A0000231: Plate Rack

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 4.1.2. A0000231: P LATE The code above should be complemented with colour variation: CODE -ALGG -ANGG 4.1.3. A0000421: U RETHANE NCASED UMBELL The code above should be complemented with colour variation: CODE -ALGG -ANGG...

  • Page 43: A0000364: Chrome Dumbbell Rack

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 4.1.4. A0000364: C HROME UMBBELL The code above should be complemented with colour variation: CODE -ALGG -ANGG Page 4.3...

  • Page 44: What To Order To Augment The Weight Stack

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 4.2. WHAT TO ORDER TO AUGMENT THE WEIGHT STACK Weight stack Parts to power the Assembly Cod. Machine Standar Powere weight stack code MA65 – Abdominal Crunch 0F137AA-GG x 4 (weight) 60 kg...

  • Page 45: How To Disassemble The

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 5. HOW TO DISASSEMBLE THE … 5.1. WEIGHT STACK CASING 1. Back off the screws (a), using a 4-mm hex wrench. 2. Remove the front weight stack casing. Figure 5.1-1 3.

  • Page 46: Disassembling The Weight Stack

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 5.2. DISASSEMBLING THE WEIGHT STACK Carry out the procedure described in paragraph 5.1. “Weight stack casing”. 1. Back off the screws (a), using a 5-mm hex wrench.

  • Page 47: Seat On Low Machines

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 5.3. SEAT ON LOW MACHINES This operation applies to Leg Curl and Leg Extension. 1. Back off the grub screws (a) which are fixing the position of the seat position system lever, using a 3-mm hex wrench.

  • Page 48: Seat On Tall Machines

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 5.4. SEAT ON TALL MACHINES This operation applies to Arm Curl, Arm Extension, Chest Press, Low Row, Pectoral, Shoulder Press and Vertical Traction. 1. Remove the two rivets (a) and rotate the plastic casing with the seat position numbers, of 90°...
  • Page 49 All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 To reassemble the seat assembly, carry out the above steps in reverse order, compressing the gas spring inside the tube as shown in the picture to side.

  • Page 50: Leg Press Seat

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 5.5. LEG PRESS SEAT 1. Remove the platform (a) using a 6-mm hex wrench to back off the screws (b) (2 on each side) indicated by the arrows in the figure, which are accessed from the bottom.
  • Page 51 All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 On both side of the machine: 1. Remove the cap (h). 2. Back off the screw (i) using a 3-mm hex wrench. 3. Remove the plastic guard (l). Figure 5.5-4 7.

  • Page 52: Release Lever

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 5.6. RELEASE LEVER This operation applies to Leg Curl, Leg Extension Lower Back, and Glute. 1. Remove the plastic cap (a) using a flat screwdriver.
  • Page 53 All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 9. Remove the complete release button i and the spring (l), sliding them upward. Figure 5.6-4 10. Remove the spiral pin (m) and separate the metal part of the release button from the plastic one (n).

  • Page 54: Disassembling Unlocking Lever On Abductor - Adductor

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 5.7. DISASSEMBLING UNLOCKING LEVER ON ABDUCTOR - ADDUCTOR 1. Remove the plastic cap (a). 2. Back off the screw (b) using an 8-mm hex wrench, locking down the nut on the other side with a 17-mm wrench.
  • Page 55 All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 2. Back off the screw (f), using a 8-mm hex wrench. 3. Remove the plastic stop (g). Figure 5.7-4 4. Release the tension on the weight stack cable by clamping the first plate as shown in the figure.

  • Page 56: Disassembling Shoulder Rest Lever On Abdominal Crunch

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 5.8. DISASSEMBLING SHOULDER REST LEVER ON ABDOMINAL CRUNCH 1. Back off the 4 screws (a) using a medium Phillips screwdriver and remove the upper plastic housing.

  • Page 57: Disassembling Rollers Adjusting System On Lat Machine

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 5.9. DISASSEMBLING ROLLERS ADJUSTING SYSTEM ON LAT MACHINE On both the rollers: 1. Remove the plastic cap (a). 2. Back off the screw (b) using a 5-mm hex wrench and pull the roller out from the side.
  • Page 58 All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 6. Back off the pin (h), using a 30-mm wrench. 7. Remove the pin i from the lower side. Figure 5.9-4 8. Remove the cylindrical pin (l) to disassemble the plastic part from the metal one and to remove the spring.

  • Page 59: Disassembling Handles Adjusting System On Chest Press

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 5.10. DISASSEMBLING HANDLES ADJUSTING SYSTEM ON CHEST PRESS 1. Back off the screw (a) using a 6-mm hex wrench. Figure 5.10-1 2. Back off the screws (b) using a 6-mm hex wrench.
  • Page 60 All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 9. Back off the 2 screws (d) using a medium Phillips screwdriver. 10. Remove the yellow knob from the lower side and the spring (e) from the handle frame. To reassemble the handle adjusting system, carry out the above steps in reverse order.

  • Page 61: Disassembling Easy Start System On Pectoral

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 5.11. DISASSEMBLING EASY START SYSTEM ON PECTORAL 1. Remove the cap (a). 2. Back off the screw under the cap, using a 6- mm hex wrench locking down the nut on the opposite side with a 17-mm wrench.

  • Page 62: Disassembling The Additional Weight

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 5.12. DISASSEMBLING THE ADDITIONAL WEIGHT 1. Carry out the procedure at paragraph 5.2. “Disassembling the weight stack” as far as step 5, disassembling only the front casing. 2.

  • Page 63: What If

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 6. WHAT IF … 6.1. THE WEIGHT STACK DOES NOT SLIDE SMOOTHLY This problem is due to insufficient lubrication of the bars or grime build-up from a mixture of dust and oil.

  • Page 64: The Weight Stack Cable Is Not Taut

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 6.2. THE WEIGHT STACK CABLE IS NOT TAUT This problem is due to lengthening of the weight stack cable. Therefore, to solve the problem you must use the cable tension adjustment system.

  • Page 65: The Machine Is Not Flat

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 6.3. THE MACHINE IS NOT FLAT To level the machine, you may adjust the height of the levelling foot as illustrated below: 1. Lift the machine on one side until you can access the underside of the foot.

  • Page 66: The Levers Of Dual Axis Machines Are Not Aligned

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 6.4. THE LEVERS OF DUAL-AXIS MACHINES ARE NOT ALIGNED This operation applies to Abductor, Adductor, Arm Curl, Arm Extension, Chest Press, Low Row, Pectoral, Shoulder Press and Vertical Traction. To align the levers of dual-axis machines, you may adjust the position of the stop buffers against which the machine levers rest, as illustrated below: 1.

  • Page 67: Special Operations

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 7. SPECIAL OPERATIONS The term special operations refers to those procedures whose correct execution is fundamental for the safe and reliable operation of the machine. 7.1.

  • Page 68: Locking Down The Pulleys

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 Figure 7.1-3 Use a torque wrench to ensure that the dowels are locked down with the prescribed torque of 16.5 Nm / 12.2 ft.lbs. 7.2.

  • Page 69: Locking Down The Dowels On The Arm Extension Lever

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 7.3. LOCKING DOWN THE DOWELS ON THE ARM EXTENSION LEVER Each lever of the Arm Extension machine has a joint consisting of 2 threaded ends and one with an intermediate steel cable.
  • Page 70 All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 Page intentionally left blank Page 7.4...

  • Page 71: Weight Stack Cable

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 8. WEIGHT STACK CABLE 8.1. LENGTH OF THE WEIGHT STACK CABLES Standard weight stack Code Machine code Length (mm) MA05 Adductor 0R000131AA 4800 MA10 Abductor 0R000115AA 4400...

  • Page 72: Routing Of The Weight Stack Cable

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 8.2. ROUTING OF THE WEIGHT STACK CABLE The following pages illustrate the routing of the weight stack cables through the pulleys for each machine, for use as reference when replacing the machine cables. 8.2.1.

  • Page 73: Ma10 - Abductor

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 8.2.2. MA10 – A BDUCTOR MA10 – ABDUCTOR 8.2.3. MA15 – S HOULDER RESS MA15 – SHOULDER PRESS Page 8.3...

  • Page 74: Ma20 - Chest Press

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 8.2.4. MA20 – C HEST RESS MA20 – CHEST PRESS 8.2.5. MA25 – V ERTICAL RACTION MA25 – VERTICAL TRACTION Page 8.4...

  • Page 75: Ma30 - Leg Extension

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 8.2.6. MA30 – L XTENSION MA30 – LEG EXTENSION 8.2.7. MA35 – L MA35 – LEG CURL Page 8.5...

  • Page 76: Ma40 - Lat Machine

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 8.2.8. MA40 – L ACHINE MA40 – LAT MACHINE 8.2.9. MA45 – L OWER MA45 – LOWER BACK Page 8.6...

  • Page 77: Ma50 - Leg Press

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 8.2.10. MA50 – L RESS MA50 – LEG PRESS 8.2.11. MA55 – A MA55 – ARM CURL Page 8.7...

  • Page 78: Ma60 - Arm Extension

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 8.2.12. MA60 – A XTENSION MA60 – ARM EXTENSION 8.2.13. MA65 – A BDOMINAL RUNCH MA65 – ABDOMINAL CRUNCH Page 8.8...

  • Page 79: Ma70 - Pectoral

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 8.2.14. MA70 – P ECTORAL MA70 – PECTORAL 8.2.15. MA75 – G LUTE MA75 – GLUTE Page 8.9...

  • Page 80: Ma80 - Ercolina

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 8.2.16. MA80 – E RCOLINA MA80 – ERCOLINA 8.2.17. MA85 – E RCOLINA ROSS ABLE MA85 – ERCOLINA CROSS OVER CABLE Page 8.10...

  • Page 81: Ma90 - Ercolina Rehab

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 8.2.18. MA90 – E RCOLINA EHAB MA90 – ERCOLINA REHAB 8.2.19. MA95 – L MA95 – LOW ROW Page 8.11...
  • Page 82 All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 Page intentionally left blank Page 8.12...

  • Page 83: Maintenance

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 9. MAINTENANCE To keep the machine in perfect working order and forestall possible problems it is necessary to carry out the scheduled maintenance operations described below. The maintenance operations can essentially be classified according to the frequency with which they need to be performed: •...

  • Page 84: Weekly Maintenance Operations

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 9.2. WEEKLY MAINTENANCE OPERATIONS These operations can be carried out by the machine owner and do not require any special skills. The weekly machine maintenance operations consists of simple cleaning, lubrication and checking the emergency stop to ensure the correct and safe functioning of the machine.

  • Page 85: Monthly Maintenance Operations

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 9.3. MONTHLY MAINTENANCE OPERATIONS These operations can be carried out by the machine owner and do not require any special skills. The monthly machine maintenance operations consists of simple cleaning, lubrication and checking the state of wear to ensure the correct and safe functioning of the machine.

  • Page 86: Check The Weight Stack Stops

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 9.3.5. HECK THE WEIGHT STACK STOPS 1. Check the wear status of the stops. Repair and/or replace any worn parts. 2. Check the position of the stops and make sure they are firmly fastened in place. 9.3.6.

  • Page 87: Twice-Yearly Maintenance Operations

    9.4. TWICE-YEARLY MAINTENANCE OPERATIONS These operations can only be carried out by a qualified technician specifically trained by Technogym and authorized to carry out machine installation and adjustments, as well as special maintenance operations or repairs which require special knowledge of the machine, its operation, safety systems and working procedures.

  • Page 88: Screw And Bolt Check

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 9.4.6. CREW AND BOLT CHECK 1. Make sure that the screws and bolts are firmly tightened, especially in the weight stack and seat adjustment areas, and around moving parts in general. Tighten any that are loose. 9.4.7.

  • Page 89: Appendix

    All manuals and user guides at all-guides.com ELEMENT LINE: Service & Maintenance Manual - rev. 1.2 10. APPENDIX 10.1. TOOLS TO USE The following tools are necessary to carry out all disassembly, adjustment and maintenance operations on the machines: • Small Flat Screwdriver; •...
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  • Page 94 All manuals and user guides at all-guides.com TECHNOGYM S.p.A. Via G. Perticari, 20 47035 Gambettola (FC) ITALIA Tel.: +39 - 0547 650638 Fax: +39 - 0547 650150 e-mail: service@technogym.com 0SM00384AA-UK...

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