Related Manuals for Zundapp Green 1.0
Summary of Contents for Zundapp Green 1.0
- Page 1 Operating manual Zündapp Green 1.0 Zündapp Z101 Zündapp Z101+ Folding bike - with electric drive up to 250 W Translation of the original operating manual...
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Page 2: Table Of Contents
Operating Manual – Folding bike with electric drive up to 250 W Contents Unpacking and assembly ......................... 7 Notes on the manual and the manufacturer .................. 8 Keep the manual available for reference at all times............. 8 Orthographic features in the text ................... - Page 3 Operating Manual – Folding bike with electric drive up to 250 W Avoid serious injuries due to contact of body parts with the components of the bike ..17 Avoid serious injuries caused by damaged components ............18 ...
- Page 4 Actuating the brakes ......................43 Operating the gears ....................... 44 Controlling the pedal assistance (Green 1.0 / Z101) ..............45 Battery – overview and functions ..................45 King Meter T320 control unit – overview and functions............46 ...
- Page 5 Operating Manual – Folding bike with electric drive up to 250 W Control unit – overview and functions (KM529) ..............52 Display – overview and functions ..................53 Switching on and off ......................54 Speed display ......................... 54 ...
- Page 6 Operating Manual – Folding bike with electric drive up to 250 W Declaration of Conformity ......................78 Important information for sending back your E-bike ..............79 Important information for sending back a battery ..............80 Transport document for hazardous goods (battery) ..............81 16.07.2021 REV 2.1...
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Page 7: Unpacking And Assembly
Operating Manual – Folding bike with electric drive up to 250 W 1. Unpacking and assembly I M P O R T A N T The first charge is crucial! Please fully charge the battery before using the bike for the first time! Dear Customer, Please note that your bike is delivered to you 98% pre-assembled. -
Page 8: Notes On The Manual And The Manufacturer
Operating Manual – Folding bike with electric drive up to 250 W 2. Notes on the manual and the manufacturer This manual is intended to help you to use the electric bike safely. These e-bikes are referred to in the further course of this manual as “bike” for short. This manual has been prepared in accordance with IEC 82079-1 (Preparation of instructions for use. -
Page 9: Statutory Warranty And Warranty Claims
Operating Manual – Folding bike with electric drive up to 250 W 3. Statutory warranty and warranty claims Explanation of the statutory warranty The manufacturer grants a 24-month warranty (“liability for defects”) on new goods (§ 439 and 476 German Civil Code (BGB)). -
Page 10: Case Examples Of The Statutory Warranty
Operating Manual – Folding bike with electric drive up to 250 W The wear parts that the manufacturer excludes from the guarantee include the following: Brake pads and brake discs, and wheel rims if the system is a rim brake system The complete drivetrain including rear derailleur, front derailleur, crank assembly and chain Battery ... -
Page 11: Theft Prevention
Operating Manual – Folding bike with electric drive up to 250 W Procedure and claims: Although you are within the statutory warranty period, you have no warranty and/or guarantee claims here. The statutory warranty covers damage that existed at the time of delivery. As it has been working for 20 months, it cannot be assumed that the damage already existed at the time of delivery. -
Page 12: Recommendation
Operating Manual – Folding bike with electric drive up to 250 W The EPACs sold by the manufacturer do not have an operating permit as is the case, for example, with S-pedelecs. Performance optimisation thus has the following consequences for you: Tuning is considered a significant modification of the EPAC. -
Page 13: Unauthorised Modifications Forbidden
Operating Manual – Folding bike with electric drive up to 250 W Unauthorised modifications forbidden F O R B I D D E N Modifications are permitted only with the consent of the manufac- turer! Modifications not approved by the manufacturer will void the declaration of conformity. -
Page 14: Orthographic Features Of Warnings
Operating Manual – Folding bike with electric drive up to 250 W Orthographic features of warnings The following types of warning can be found in this manual: W A R N I N G Texts introduced with the word WARNING warn of a hazardous situation that could result in serious injury or even death. -
Page 15: Warning And Information Signs
Operating Manual – Folding bike with electric drive up to 250 W Warning and information signs Ensure that all warning and instruction signs on the bike are clearly visible and legible at all times. Replace damaged or lost warning and information signs immediately. The following warning and instruction signs are attached to the bike: Sign Meaning... -
Page 16: Basic Safety Instructions
Operating Manual – Folding bike with electric drive up to 250 W Basic safety instructions Wear a helmet We recommend that you always wear a suitable bicycle helmet when riding. The right fit and the right size of helmet is crucial! ... -
Page 17: Avoid Fire Or Explosion Hazards
Operating Manual – Folding bike with electric drive up to 250 W The plug of the charger is the disconnection device from the electrical mains. Ensure that the plug socket is located near the charger and is easily accessible. Connect the charger only to a grounded 230 V mains plug socket. Keep the metal contacts clean;... -
Page 18: Avoid Serious Injuries Caused By Damaged Components
Operating Manual – Folding bike with electric drive up to 250 W Avoid serious injuries caused by damaged components When riding off-road or over kerbs, the electric motor, cranks or bottom bracket may touch the ground and be damaged. This can lead to serious injuries. Use the bike only on the approved surfaces. -
Page 19: Avoid Serious Injuries Or Death Caused By Damaged, Bent Or Loose Reflectors And Lights
Operating Manual – Folding bike with electric drive up to 250 W Avoid serious injuries or death caused by damaged, bent or loose reflectors and lights Bike reflectors catch the light from street lamps and car headlights and reflect it so that you can be recognised as a cyclist. -
Page 20: Avoid Burns
Operating Manual – Folding bike with electric drive up to 250 W Avoid burns C A U T I O N Risk of burns on hot surfaces! Bike components (e.g. brakes, wheels, etc.) can get hot while riding. Touching these components can result in burns. -
Page 21: Vibration
Operating Manual – Folding bike with electric drive up to 250 W Vibration When used for the intended purpose, the values of 2.5 m/s² for the hand/arm system and 0.5 m/s² for the whole body are not exceeded. If you feel unwell due to extreme vibrations caused by changing ground, adapt your speed accord- ingly and use the function of the suspension forks! ... -
Page 22: Avoid Explosion
Operating Manual – Folding bike with electric drive up to 250 W Avoid explosion C A U T I O N Risc of explosion when entering Explosion-protected areas! Pedelecs are not suitable for expolsion-protected and hazardous areas. Driving into an explosion-pro- tected or endangered area is strictly forbidden! ... -
Page 23: Safety Instructions And General Information On The Battery
Operating Manual – Folding bike with electric drive up to 250 W 8. Safety instructions and general information on the battery Be sure to read the instructions supplied with your lithium ion battery (where applicable). Use only the charger included in the scope of supply with the technical specifications: 42 V output voltage / 2 A max. -
Page 24: Description
Operating Manual – Folding bike with electric drive up to 250 W 9. Description Assembly The folding bike is intended for use on paved and public roads and paths. It can be folded down in a few easy steps thanks to the joints and hinges. Transport in a car or on public transport is then possi- ble. -
Page 25: Position Of The Type Plate
Frame lock with locking lever Position of the type plate The type plate can be found on the back of the seat post. This position applies to the following mod- els: Zündapp Green 1.0 Zündapp Z101 Zündapp Z101+ 04.02.2022 REV 2.1... -
Page 26: Technical Description
Operating Manual – Folding bike with electric drive up to 250 W Technical description Your bike has the following technical specification: Manufacturer: Pentagon Sales GmbH Model: Green 1.0 / Z101 / Z101+ Gears: Wheel size: 20” Frame: aluminium alloy... -
Page 27: Scope Of Supply
Operating Manual – Folding bike with electric drive up to 250 W Scope of supply Pre-assembled bike with battery Two pedals (not mounted) Battery charger Two keys (keep a spare key in a safe place) for battery removal An operating manual in printed form ... -
Page 28: Brakes
Operating Manual – Folding bike with electric drive up to 250 W Brakes The brakes are used to control the speed and to brake the bike to a standstill. V-brakes BRAKE CABLE Activates the brake arms CABLE GUARD as soon as the brake lever Is attached to the left brake arm is pulled... - Page 29 Operating Manual – Folding bike with electric drive up to 250 W Ensure that the position of brake pads corresponds to the illustration on the left with the green tick mark. The correct position of all the brake pads is essential for a proper and reliable brak- ing behaviour.
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Page 30: Brake Force Fine Adjustment
Operating Manual – Folding bike with electric drive up to 250 W Brake force fine adjustment Tension adjustment On each of the brake handles there is an adjustment screw with which the tension of the brake cable can be finely adjusted. Turn this adjustment screw in anticlockwise direction to increase the tension and in clockwise direction to decrease the tension. -
Page 31: Pedals
Operating Manual – Folding bike with electric drive up to 250 W Your derailleur has the following components: A sprocket cassette in the rear wheel (6-speed bolt-on cassette) A rear derailleur A single crank with sprocket A drive chain A shift lever (twist grip shifter) C A U T I O N The chain and the drive system should not be under load when changing to a higher or lower gear. -
Page 32: Unpacking And Checking Delivery
Operating Manual – Folding bike with electric drive up to 250 W Unpacking and checking delivery W A R N I N G Risk of suffocation from playing with plastic bags. Children can pull the plastic bag over their heads and suffocate. Make sure that children do not play with plastic bags. -
Page 33: Checking The Stem
Operating Manual – Folding bike with electric drive up to 250 W Checking the stem !! IMPORTANT!! Check the fixing of the stem before the riding your bike for the first time. To do this, fold the stem down as shown sche- matically on the left. -
Page 34: Handlebar Position (Grip Ergonomics)
Operating Manual – Folding bike with electric drive up to 250 W Handlebar position (grip ergonomics) open closed Depending on the position of your handlebars, the grip may become uncomfortable. For example, if the handlebars are twisted too far upwards, the forearms will quickly become tired. If, however, the handlebars are turned too far downwards, your wrists are subjected to a great deal of strain that be- comes noticeable during prolonged riding from a numb feeling in your fingers. -
Page 35: Adjusting The Saddle
Operating Manual – Folding bike with electric drive up to 250 W Adjusting the saddle Saddle height C A U T I O N There is a "min insert" mark on the immersion tube of your seat post. This mark must not be visible and thus shows the mini- mum insertion depth of your seat post in the seat tube. -
Page 36: Saddle Position
Operating Manual – Folding bike with electric drive up to 250 W Saddle position As a rule, the correct saddle position is parallel to the road. However, this setting may differ from your personal preference. Adjusting the saddle position to your personal preference is explained be- low. -
Page 37: Fitting The Pedals
Operating Manual – Folding bike with electric drive up to 250 W Fitting the pedals A T T E N T I O N Irreparable damage to the threads by attempting to screw in the wrong pedal. Make sure that the thread of the pedal marked R is screwed into the right-hand crank in the direction of travel. -
Page 38: Before Riding The Bike For The First Time
Operating Manual – Folding bike with electric drive up to 250 W Before riding the bike for the first time The correct adjustment of the bike is crucial for safety, performance and comfort while riding. Mak- ing changes to your bike for a correct adjustment of the bike to suit your body and the riding condi- tions requires experience, expertise and special tools. -
Page 39: Charging The Battery
Operating Manual – Folding bike with electric drive up to 250 W Charging the battery W A R N I N G Risk of explosion of the battery due to the use of an incorrect charger. This may cause serious or even fatal injuries. Use only the charger supplied. -
Page 40: Charging With Battery Removed From Bike
Operating Manual – Folding bike with electric drive up to 250 W Charging with battery removed from bike W A R N I N G The bike has to be folded down to remove the battery. The battery must always be switched off before folding down or unfolding the bike, as otherwise surge voltages can cause damage to the controller! C A U T I O N Pay attention to your hands and other limbs when folding down... -
Page 41: Checking The Tyre Pressure
Operating Manual – Folding bike with electric drive up to 250 W Checking the tyre pressure There are essentially three different types of bike tyre valve (see figure below): Car valve Schrader valve American valve Presta valve Sclaverand valve French valve Dunlop valve Wood’s valve... -
Page 42: Using The Bike
Operating Manual – Folding bike with electric drive up to 250 W Using the bike Installing and removing the battery W A R N I N G The bike has to be folded down to remove the battery. The battery must always be switched off before folding down or unfolding the bike, as otherwise surge voltages can cause damage to the controller! C A U T I O N... -
Page 43: Actuating The Brakes
Operating Manual – Folding bike with electric drive up to 250 W Actuating the brakes Front brake Rear brake Left brake lever Right brake lever Brakes are there to control speed, not only to stop the bike. The maximum braking power of the wheels is available just before the wheels "lock"... -
Page 44: Operating The Gears
Operating Manual – Folding bike with electric drive up to 250 W Operating the gears Your bike is equipped with a twist shifter that is operated by turning your wrist. A T T E N T I O N When changing gears, try not to change under load. -
Page 45: Controlling The Pedal Assistance (Green 1.0 / Z101)
Operating Manual – Folding bike with electric drive up to 250 W Controlling the pedal assistance (Green 1.0 / Z101) Battery – overview and functions The following illustration shows the connections and operating functions on your battery. They can be found by pulling off the rubber cover on the left side of the bike frame (looking in the direction of travel) or by pulling the battery completely out of the frame holder. -
Page 46: King Meter T320 Control Unit - Overview And Functions
Operating Manual – Folding bike with electric drive up to 250 W King Meter T320 control unit – overview and functions Meaning Battery charge state (LED) Assistance level (LED) Lights ON/OFF button POWER button AUTO (sensor for adaptation of the brightness of the LEDs in the dark) MINUS button PLUS button 16.07.2021... -
Page 47: Switching Control Voltage On And Off
First make sure that the battery is switched on. The switch for this can be found on the left- hand side of your bike (looking in the direction of travel) behind the runner cover (see also 14 Controlling the pedal assistance (Green 1.0 / Z101) / Battery – overview and functions on p. 45) Then press the POWER button for about two seconds until the LEDs light up. -
Page 48: Selecting The Assistance Level
Operating Manual – Folding bike with electric drive up to 250 W Selecting the assistance level Your bike functions excellently even without pedal assistance. If you frequently switch off your pedal assistance on flat stretches of road, you will be riding even more ecologically and will also extend the range that can be achieved. -
Page 49: Battery And Charge Capacity Indicator
Operating Manual – Folding bike with electric drive up to 250 W Battery and charge capacity indicator A T T E N T I O N No guarantee or warranty claims can be made if the battery is defec- tive because it has been discharged to the point of low voltage! The indicator at the top of the display shows the charge state and remaining capacity of your battery. -
Page 50: Error Code Information
Operating Manual – Folding bike with electric drive up to 250 W A T T E N T I O N If you accidentally discharge your battery so far that the controller switches off because the voltage of the battery is no longer sufficient, your battery is in deep discharge. - Page 51 Operating Manual – Folding bike with electric drive up to 250 W Error code visualisation Error code Remedies Switch off the system. Check the mechani- cal function of the power cut-off lever switch. Check whether the brake levers re- turn completely to their starting position Fault in power cut- when released.
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Page 52: Controlling The Pedal Assistance (Z101+)
Operating Manual – Folding bike with electric drive up to 250 W Controlling the pedal assistance (Z101+) Control unit – overview and functions (KM529) Item Designation LC display Button for selecting the assistance level and for menu navigation Button for selecting the assistance level and for menu navigation Button for switching on and off and for opening the menu 16.07.2021 REV 2.1... -
Page 53: Display - Overview And Functions
Operating Manual – Folding bike with electric drive up to 250 W Display – overview and functions Item Designation Display of the current speed Display of the selected assistance level (level 1 to level 5) Display of the unit for the speed (mph or km/h) Error code display Display of the unit for the distance travelled (miles or km) SETUP display that comes on when settings are being made... -
Page 54: Switching On And Off
Operating Manual – Folding bike with electric drive up to 250 W Switching on and off Hold the button pressed for approx. two seconds to switch on the display. Hold the button pressed for approx. two seconds again to switch off the display. Pedal assistance is not activated if the display is not switched on. -
Page 55: Switching The Display Background Lighting On And Off
Operating Manual – Folding bike with electric drive up to 250 W Switching the display background lighting on and off To switch on the display background lighting, press the button for around two seconds until the light symbol in the display appears. Pressing the button again for around two seconds switches the display background lighting off again and the light symbol in the display disappears. -
Page 56: Pushing And Starting Aid
Operating Manual – Folding bike with electric drive up to 250 W Pushing and starting aid The pushing and starting aid is only an assistant. It should not be assumed that you can travel forward with the starting aid com- pletely without pedalling. - Page 57 Operating Manual – Folding bike with electric drive up to 250 W Error codes can occur as follows: Error Designation Solution code Deviating cur- Reboot the system. rent If the problem persists, the defective component must be de- termined by a process of elimination. Start with the drive mo- tor.
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Page 58: Basic Settings
Operating Manual – Folding bike with electric drive up to 250 W Basic settings Proceed as follows to make various basic settings: Press the button briefly to switch on the display Press the buttons at the same time for approx. two seconds to enter the menu Press the button for approx. -
Page 59: Tips For Safe Riding
Operating Manual – Folding bike with electric drive up to 250 W A red reflector at the rear Yellow reflectors on the front and rear of the pedals Two yellow reflectors in the spokes of each wheel offset by 180° from one another, alterna- tively reflective white stripes on the sides of the tyres. -
Page 60: Riding With Pedal Assistance
Operating Manual – Folding bike with electric drive up to 250 W Never allow people to ride with you. Exceptions here are small children, who must wear an approved helmet and be transported in a correctly fitted child seat or child trailer. Follow the manufacturer's recommendations for the child seat or child trailer regarding weight re- strictions. -
Page 61: Riding Without Pedal Assistance
Operating Manual – Folding bike with electric drive up to 250 W The achievable range with the support of the pedal assistance depends, for example, on the follow- ing factors: Total weight of the bike including rider and luggage Selected assistance level Tyre pressure Battery charge state Route profile... -
Page 62: Troubleshooting
Information on remedying faults in electrical components and/or software problems can be found in 14 Controlling the pedal assistance (Green 1.0 / Z101) / Error code infor- mation on p. 50 or in 15 Controlling the pedal assistance (Z101+) / Error code information on p. -
Page 63: Frequently Asked Questions (Faq)
Operating Manual – Folding bike with electric drive up to 250 W Frequently asked questions (FAQ) How far can I travel with a fully charged battery? The range of a battery depends on many different factors, such as: Weight of the rider Luggage weight Tyre pressure: Tyre type (coarse lugged tyres or smooth road tyres) -
Page 64: General Questions
Operating Manual – Folding bike with electric drive up to 250 W General questions Question Answer Where do I find the frame On most bikes, the frame number is stamped on the underside number? of the bottom bracket. As the frame number cannot be stored for logistical reasons, we ask you to record it in your bike pass- port. -
Page 65: Questions About Guarantee And Warranty
Operating Manual – Folding bike with electric drive up to 250 W Questions about guarantee and warranty Question Answer What can I do if I have First of all, we recommend that you read the operating manual problems with my bike? supplied with your bike carefully. - Page 66 Operating Manual – Folding bike with electric drive up to 250 W Question Answer Why do my brakes squeak? Squeaking brakes are not a sign of a defect, which is why the function is usually guaranteed. Your current trip can therefore be safely completed.
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Page 67: Transporting Your Bike
Operating Manual – Folding bike with electric drive up to 250 W Transporting your bike W A R N I N G During transport, the bike can fall over, slide or fall off the vehi- cle. This can result in serious injuries. Secure the bike to prevent tipping, slipping or falling during transport in a vehicle or on public transport. -
Page 68: Care Of The Electric Motor And Controller
Operating Manual – Folding bike with electric drive up to 250 W Care of the electric motor and controller W A R N I N G Moisture, soiling or mechanical damage can cause a short cir- cuit. This could lead to a fire or explosion of the battery. Clean the electric motor and the controller only from the outside with a damp sponge. -
Page 69: Adjusting The Stops
Operating Manual – Folding bike with electric drive up to 250 W Adjusting the stops The purpose of the stops is to prevent the chain from jumping off the chain ring and to ensure that the chain runs smoothly on the smallest and largest sprocket. These stops are adjusted as follows: Shift the rear derailleur to the smallest sprocket. -
Page 70: Intervals For Preventive Maintenance
Operating Manual – Folding bike with electric drive up to 250 W Intervals for preventive maintenance I M P O R T A N T N O T E Preventive maintenance must be carried out regularly, irrespec- tive of whether you notice a problem with the component in question. - Page 71 Operating Manual – Folding bike with electric drive up to 250 W Interval Component Action Before every trip Brakes Check the proper function of your brakes Inspect the bike for damage. After every long or hard Complete bike use or every 20 riding Have the bike repaired by a qualified hours dealer, if necessary.
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Page 72: Service Booklet
Operating Manual – Folding bike with electric drive up to 250 W Service booklet In order to assert your warranty claims, we recommend, in addition to adhering to the maintenance intervals, a careful inspection of your bike at least once or twice a year. Dealer’s stamp: Dealer’s stamp: Service report:... - Page 73 Operating Manual – Folding bike with electric drive up to 250 W Dealer’s stamp: Dealer’s stamp: Service report: Service report: Inspection performed on: Inspection performed on: Dealer’s stamp: Dealer’s stamp: Service report: Service report: Inspection performed on: Inspection performed on: Dealer’s stamp: Dealer’s stamp: Service report:...
- Page 74 Operating Manual – Folding bike with electric drive up to 250 W Dealer’s stamp: Dealer’s stamp: Service report: Service report: Inspection performed on: Inspection performed on: Dealer’s stamp: Dealer’s stamp: Service report: Service report: Inspection performed on: Inspection performed on: Dealer’s stamp: Dealer’s stamp: Service report:...
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Page 75: Disposal Of The Bike
Operating Manual – Folding bike with electric drive up to 250 W Disposal of the bike Proceed as follows to dispose of the bike at the end of its service life: Dispose of the bike and its components, e.g. the battery and electrical and electronic components, in accordance with the local legal regulations and guidelines, e.g. -
Page 76: Bike Passport
Operating Manual – Folding bike with electric drive up to 250 W Bike passport First name and surname Street Post code / city Phone / Mobile phone Date of purchase Bike designation Frame No. Wheel size Colour Special features / accessories 16.07.2021 REV 2.1... -
Page 77: Service And Contact
Operating Manual – Folding bike with electric drive up to 250 W Service and contact To the assembly video To the service form Please note that only service orders requested using the service form can be processed. Thank you for your understanding! Zündapp Vertriebsgesellschaft mbH Steinstraße 54 81667 Munich... -
Page 78: Declaration Of Conformity
Zündapp folding bike with integrated battery, 250 W, 36 V Type designation: Zündapp folding bike with integrated battery Green 1.0 Rear Drive Zündapp folding bike with integrated battery Z101 Rear Drive Zündapp folding bike with integrated battery Z101+ Rear Drive complies with the following directives: ... -
Page 79: Important Information For Sending Back Your E-Bike
Operating Manual – Folding bike with electric drive up to 250 W Important information for sending back your E-bike W I C H T I G E I N F O R M A T I O N I M P O R T A N T I N F O R M A T I O N Für den Rückversand Ihres E-Bikes: For sending back your E-bike:... -
Page 80: Important Information For Sending Back A Battery
Operating Manual – Folding bike with electric drive up to 250 W Important information for sending back a battery W I C H T I G E I N F O R M A T I O N I M P O R T A N T I N F O R M A T I O N Für den Rückversand Ihres E-Bike-Akkus: For sending back your E-bike battery:... -
Page 81: Transport Document For Hazardous Goods (Battery)
Operating Manual – Folding bike with electric drive up to 250 W Transport document for hazardous goods (battery) Transport document for hazardous goods in accordance with section 5.4 ADR GOODS LADEN: UN 3480 lithium ion battery, 9, (E) Number of packages: 1 cardboard box (4G) Total net weight: 1.9 kg Total gross weight:...
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