Table of Contents
Related Manuals for GreenWorks Pro CrossoverZ Zero Turn
Summary of Contents for GreenWorks Pro CrossoverZ Zero Turn
- Page 1 CrossoverZ Zero Turn 6-in-parallel Model No.CRZ426 CRZ428 Parts Manual with torque value TOLL-FREE HELPLINE: 1-855-345-3934 www.greenworksools.com Read all safety rules and instructions carefully before operating this tool. P0804055-00, Rev 1.0...
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Page 2: Table Of Contents
CONTENTS Labels LABELS-WARNING/SAFETY......................15 LABELS-BRAND/MODEL........................16 LABELS-FUNCTION...........................17 Body and structures FR AME........................21 BATTERY COVER........................22 Electrical System BATTERY AND CHARGER......................31 CONTROLLER MOUNT........................32 WIRE HARNESS........................33 SWITCHES&GAUG ES....................35 G PS.........................3 6 LIGHTS.........................39 Deck System DECK, MOTORS, BLADES......................41 DECK COMPONENTS........................42 DECKLIFT..........................45 DISCHARGE CHUTE....................46 Drive System WHEELS.............................51 FRONT CASTER PARTS........................52 DRIVE MOTOR AND TRANSMISSION....................55 Operator System... -
Page 3: Labels-Warning/Safety
LABELS-WARNING/SAFETY CrossoverZ Zero Turn CRZ 426 TO REDUCE THE RISK CAUTION: OF INJURY OR ELEC- TRIC SHOCK DO NOT REMOVE COVER. ONLY WITH 60BA08 NO USER SERVICEABLE PARTS INSIDE. BATTERY. SEE INSTRUCTION MANUAL REFER SERVICING QUALIFIED FOR ADDITIONAL BATTERY PACKS. - Page 4 ITEM NO. PART NO. DESCRIPTION R0203310-00 CrossoverZ Zero Turn 6-in-parallel 60V safety label 15-1 R0203311-00 CrossoverZ Zero Turn 6-in-parallel 80V safety label R0203422-00 CrossoverZ Zero Turn 6-in-parallel 82V safety label 15-2 R0201623-00 Warning label 15-3 R0202922-00 No standing label 15-4...
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Page 5: Labels-Brand/Model
LABELS-BRAND/MODEL 16-1 16-2 16-3 16-4 16-5 16-4 16-1 P0804055-00, Rev 1.0... - Page 6 ITEM NO. PART NO. DESCRIPTION 16-1 R0202933-00 GW 60V LOGO 16-2 R0203297-00 CRT42 60V battery pack compartment clamshell label 16-3 R0203299-00 CRT42 80V/82V battery pack compartment clamshell label R0203308-00 CRZ426 model label (for 7409302) 16-4 R0203309-00 CRZ428 model label (for 7409402 / 7409502) 16-5 R0203185-00 Zero-turn mower 42-inch cutting label...
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Page 7: Labels-Function
LABELS-FUNCTION 17-1 (A) 17-1 (B) 17-1(C) Made in China This device contains: FCC ID: XMR201808EC25AF IC: 10224A-201808EC25AF This device complies with part 15 of the FCC Rules. Operation is subject to the condition that this device does not cause harmful interference. 17-2 17-3 17-4... - Page 8 ITEM NO. PART NO. DESCRIPTION R0203300-00 Compartment label A 17-1 R0203302-00 Compartment label B R0203303-00 Compartment label C 17-2 R0203305-00 GPS Label R0203314-00 Left anti-cursor label 17-3 R0203315-00 Right anti-cursor label 17-4 R0203186-00 Height adjust label 17-1 17-3 17-4 17-2 17-2 P0804055-00, Rev 1.0...
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Page 9: Ame
FRAME 21-1 P0804055-00, Rev 1.0... - Page 10 ITEM NO. PART NO. DESCRIPTION 21-1 R0200534-00 Bolt M8×20 21-2 R0202222-00 Dust cap 21-3 R0200684-00 Grease zerk fitting 21-4 R0202221-00 Frame welding 21-5 R0200549-00 Nut M8 21-6 R0200377-00 Foot pad 21-7 R0202220-00 Mounting plate 21-8 R0201314-00 Nut plate M6 21-9 R0202219-00 Body rear 21-10...
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Page 11: Battery Cover
BATTERY COVER 22-1 P0804055-00, Rev 1.0... - Page 12 ITEM NO. PART NO. DESCRIPTION 22-1 R0201314-00 Nut plate M6 22-2 R0203393-00 Mounting plate 22-3 R0202009-00 Bucket 22-4 R0201376-00 Hexagon pan head screw 22-2 P0804055-00, Rev 1.0...
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Page 13: Battery And Charger
BATTERY AND CHARGER 31-1 P0804055-00, Rev 1.0... - Page 14 ITEM NO. PART NO. DESCRIPTION 31-1 R0202636-00 Fixed bracket Prevailing torque type hexagon nuts (with non-metallic 31-2 R0200520-00 insert), style 2 31-3 R0202637-00 Hexalobular socket pan head tapping screws 31-4 R0202638-00 Base 31-5 R0203228-00 Battery compartment power cord 31-6 R0203405-00 Battery compartment power cord 31-7 R0203229-00...
- Page 15 ITEM NO. PART NO. DESCRIPTION 2957102 GW 60V 2P 21700 Battery 31-27 2981102 GW 80V 2P 21700 Battery 2935802 GW 82V 2P 21700 Battery 31-28 R0202660-00 Release button shaft retaining plate 31-29 R0202672-00 Torsion spring 31-30 R0202657-00 Battery pack release button shaft 31-31 R0203174-00 Battery pack release button...
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Page 16: Controller Mount
CONTROLER MOUNT 32-1 P0804055-00, Rev 1.0... - Page 17 ITEM NO. PART NO. DESCRIPTION 32-1 R0201522-00 Hexagon socket head cap screw R0203231-00 Drive controller 32-2 R0203243-00 Drive controller 32-3 R0202211-00 Mounting plate 32-4 R0200549-00 Nut M8 32-5 R0201314-00 Nut plate M6 32-6 R0202524-00 Right reset bracket welding 32-7 R0202024-00 Insulating base 32-8 R0201409-00...
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Page 18: Wire Harness
WIRE HARNESS P0804055-00, Rev 1.0... - Page 19 ITEM NO. PART NO. DESCRIPTION R0203235-00 Hexagon flange bolts - Heavy series - Product grade B 33-1 R0203246-00 Control harness assembly of whole machine 33-2 R0203236-00 Power wiring harness for whole machine 33-3 R0200390-00 Ribbon 33-4 R0202543-00 Ribbon 33-5 R0203240-00 Motor wiring harness 33-1 P0804055-00, Rev 1.0...
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Page 20: Switches&Gauges
SWITCHES&GAUGES 35-1 P0804055-00, Rev 1.0... - Page 21 ITEM NO. PART NO. DESCRIPTION 35-1 R0201611-00 Lock switch and key 35-2 R0201217-00 Display screen 35-3 R0202032-00 Hexalobular socket pan head screw 35-4 R0202205-00 Switch panel 35-5 R0201612-00 35-6 R0202204-00 Left cover piece 35-7 R0200534-00 Bolt M8 ×20 35-8 R0202203-00 Right cover piece 35-9 R0201314-00...
- Page 22 36-1 P0804055-00, Rev 1.0...
- Page 23 ITEM NO. PART NO. DESCRIPTION 36-1 R0200546-00 Hexalobular socket pan head screw 36-2 R0202868-00 36-3 R0201314-00 Nut plate M6 36-2 P0804055-00, Rev 1.0...
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Page 24: Lights
LIGHTS 39-1 P0804055-00, Rev 1.0... - Page 25 ITEM NO. PART NO. DESCRIPTION 39-1 R0201279-00 Hexagon lobular socket raised head screw with collar 39-2 R0202201-00 Right front lamp 39-3 R0201314-00 Nut plate M6 39-4 R0202200-00 Adapting plate 39-5 R0202199-00 Left front lamp 39-6 R0201376-00 Hexagon Pan Head screw 39-2 P0804055-00, Rev 1.0...
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Page 26: Deck, Motors, Blades
DECK, MOTORS AND BLADES 41-1 P0804055-00, Rev 1.0... - Page 27 ITEM NO. PART NO. DESCRIPTION 41-1 R0202285-00 Hexagon head bolts 41-2 R0202284-00 Washer 41-3 R0203256-00 Blade 41-4 R0202282-00 Blade holder 41-5 R0202281-00 Hexagon head bolts 5/16-18UNC 41-6 R0202280-00 Single coil spring lock washers 41-7 R0200548-00 Plain washer - Product grade A R0202292-00 Motor (60V) 41-8...
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Page 28: Deck Components
DECK COMPONENTS 42-1 P0804055-00, Rev 1.0... - Page 29 ITEM NO. PART NO. DESCRIPTION 42-1 R0200401-00 Hexagon head bolts M12X80 42-2 R0200543-00 Plain washers - Product grade A, φ12 42-3 R0202286-00 Cutting deck wheel sleeve pipe 42-4 R0202287-00 Cutting deck wheel 42-5 R0200523-00 Lock Nut M12 42-6 R0202288-00 Cutting deck welding Cup head square neck bolts with small head and short 42-7 R0200526-00...
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Page 30: Decklift
DECKLIFT 45-1 P0804055-00, Rev 1.0... - Page 31 ITEM NO. PART NO. DESCRIPTION 45-1 R0200515-00 Lock nut M12 45-2 R0202233-00 Trunnion 45-3 R0200521-00 Lock nut M10 45-4 R0202232-00 Side pull plate 45-5 R0201469-00 Bushing Cup head square neck bolts with small head and short 45-6 R0202231-00 neck - Product grade B 45-7 R0202230-00 Height adjustment rod...
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Page 32: Discharge Chute
DISCHARGE CHUTE 46-1 P0804055-00, Rev 1.0... - Page 33 ITEM NO. PART NO. DESCRIPTION Cup head square neck bolts with small head and 46-1 R0200526-00 short neck - Product grade B 46-2 R0202296-00 Fixed seat 46-3 R0201314-00 Nut plate M6 46-4 R0202297-00 Starlock washer 46-5 R0202298-00 Mulch cover 46-6 R0202299-00 Customized bolt Cup head square neck bolts with small head and...
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Page 34: Wheels
WHEELS 52-1 P0804055-00, Rev 1.0... - Page 35 ITEM NO. PART NO. DESCRIPTION 52-1 R0201518-00 Rear wheel 52-2 R0200368-00 Wheel fastening nut 1/2-20UNF 52-2 P0804055-00, Rev 1.0...
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Page 36: Front Caster Parts
FRONT CASTER PARTS 52-1 P0804055-00, Rev 1.0... - Page 37 ITEM NO. PART NO. DESCRIPTION 52-1 R0200372-00 Nut M20 52-2 R0200373-00 Disc spring A40-2 52-3 R0201463-00 Tapered roller bearings 52-4 R0201464-00 Oil sealing 52-5 R0202198-00 Front fork welding 52-6 R0200369-00 Lock nut M12 52-7 R0201468-00 Front shaft sleeve 52-8 R0201467-00 Front wheel general assembly 52-9 R0201465-00...
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Page 38: Drive Motor Andtransmission
DRIVE MOTOR ANDTRANSMISSION 55-1 P0804055-00, Rev 1.0... - Page 39 ITEM NO. PART NO. DESCRIPTION 55-1 R0200765-00 Hexagon flange bolts - Product grade B 55-2 R0200499-00 Single coil spring lock washer, normal type, φ10 55-3 R0200502-00 Plain washers - Product grade A, φ10 R0203233-00 Gear Box/ Motor Assembly (60V) 55-4 R0203245-00 Gear Box/ Motor Assembly (80V/82V) 55-5...
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Page 40: Seat And Mount
SEAT AND MOUNT 61-1 P0804055-00, Rev 1.0... - Page 41 ITEM NO. PART NO. DESCRIPTION 61-1 R0203253-00 Seat 61-2 R0200521-00 Lock nut M10 61-3 R0200534-00 Bolt M8 ×20 61-4 R0203275-00 Spring 61-5 R0202039-00 Limiting displacement bar 61-6 R0202197-00 Fixed plate assembly 61-7 R0200548-00 Plain washer - Product grade A, φ8 61-8 R0200571-00 Nylon locking nut 5/16-18...
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Page 42: Control Arms
CONTROL ARMS 63-1 P0804055-00, Rev 1.0... - Page 43 ITEM NO. PART NO. DESCRIPTION 63-1 R0200509-00 Hexagon head bolts (Full thread) M10X25 63-2 R0200378-00 Disc spring A22_5-2 63-3 R0203267-00 Left control handle welding 63-4 R0203268-00 Right control handle welding 63-5 R0201530-00 Pipe plug 63-6 R0201532-00 Control rod sleeve 63-2 P0804055-00, Rev 1.0...
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Page 44: Control Box Rh
CONTROL BOX RH 64-1 P0804055-00, Rev 1.0... - Page 45 ITEM NO. PART NO. DESCRIPTION 64-1 R0200366-00 Brake safety switch 64-2 R0201543-00 Right bracket 64-3 R0200532-00 Bolt assembly M6×16 64-4 R0201534-00 Operating handle 64-5 R0201356-00 Nylon pad 64-6 R0201358-00 Washer 64-7 R0201362-00 Disc spring 64-8 R0201363-00 Customized bolt 64-9 R0200521-00 Lock nut M10 64-10 R0201364-00...
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Page 46: Control Box Lh
CONTROL BOX LH 65-1 P0804055-00, Rev 1.0... - Page 47 ITEM NO. PART NO. DESCRIPTION 65-1 R0200366-00 Brake safety switch 65-2 R0201533-00 Left bracket 65-3 R0200532-00 Bolt assembly M6×16 65-4 R0201534-00 Operating handle 65-5 R0201356-00 Nylon pad 65-6 R0201358-00 Washer 65-7 R0201362-00 Disc spring 65-8 R0201363-00 Customized bolt 65-9 R0200521-00 Lock nut M10 65-10 R0201364-00...
- Page 48 Greenworks Tools P.O. Box 1238 Mooresville, NC 28115 TOLL-FREE HELPLINE: 1-855-345-3934 Printed in China on 100% Recycled Paper P0804055-00, Rev 1.0...
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