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AndyMark Climber in a Box Assembly Manual

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Assembly Guide
Climber in a Box
Creates 1-Stage am-4667 and 2-Stage am-4668
1
1-13-2022

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Summary of Contents for AndyMark Climber in a Box

  • Page 1 Assembly Guide Climber in a Box Creates 1-Stage am-4667 and 2-Stage am-4668 1-13-2022...

  • Page 2: Parts Used

    1.5" Bearing Plate 1.5" 3/8 OD Round Spacer am-1599 Spacer, 1/2 OD x .375 ID x .688 IN Long Plastic Spacer am-1611 5/16 OD 1.5" long #10 Aluminum Spacer am-1503 Climber In A Box Inside Slider Block am-4629 1-13-2022...
  • Page 3 Climber In A Box 1x1 Clamp Slider Block am-4630 5/16" OD .875" Long #10 AL Standoff am-1613 Constant force spring am-4657 5/16" Hardened Steel Washer am-1009 608 Bearing am-4456 10-32 Nylock Jam Nut am-1063 10-32 Jam Nut am-1612 10-32 x 2000 SHCS...
  • Page 4 Climber In A Box Inside Slider Block am-4629 Climber In A Box 1.5x1.5 Clamp Slider Block am-4631 Constant Force Spring am-4657 5/16" Hardened Steel Washer am-1009 608 Bearing am-4456 10-32 Nylock Jam Nut am-1063 10-32 Jam Nut am-1612 10-32 x 2500 SHCS...
  • Page 5 10-32 x 2000 SHCS OR am-1049 10-32 x 2.500 SHCS 10-32 Nylock Jam Nut am-1063 Climber In A Box Winch Spool Half ip-4647 500 Hex HD Bearing am-2986 10-32 x 500 BHCS am-1512 .250 long . 192 ID . 375 OD AL Spacer (2.0 Winch Only) am-4209 1.313 long .192 ID .
  • Page 6 Assemble Hook Hook will be installed on the 1.0” box tube. The hook is also used as drill guides for the box tubes. Step 2: Insert a 10-32 x 1.5” SHCS (am-1014) Step 1: Align Hook Plates (am-4654) and 5 through both plates and spacers and secure with spacers (am-3976) as shown.
  • Page 7 Pre-Assemble 1.5” Bearing Plates Leave hardware loose! Bearing plate assemblies will be used as drill guides for the box tubes. Step 1: Align 1.5” tube bearing plates (am-4644) and 4 Step 2: Loosely add 10-32 screws (am-1049) and nuts (am-1063) to the assembly. spacers (am-1599) as shown.
  • Page 8 Drill 2.0” Box Tubes (2 Stage Only) Tips for drilling: Keep drill bit straight and perpendicular to the tube surface. Make sure not to push to hard and bend the tube surface. Ensure all chips and burrs are removed from the inside and outside of the tube after drilling. Step 2: Tighten screws to secure assembly.
  • Page 9 Drill 1.5” Box Tubes Tips for drilling: Keep drill bit straight and perpendicular to the tube surface. Make sure not to push to hard and bend the tube surface. Ensure all chips and burrs are removed from the inside and outside of the tube after drilling. Step 1: Align the flat edge of the Step 2: Tighten screws to secure Step 3: Use a #7 .201"...
  • Page 10 Drill 1.0” Box Tubes Tips for drilling: Keep drill bit straight and perpendicular to the tube surface. Make sure not to push to hard and bend the tube surface. Ensure all chips and burrs are removed from the inside and outside of the tube after drilling. Step 2: Use a #7 .201"...
  • Page 11 Assembly Step 2: Attach clamp blocks (am-4630) using Step 1: Screw the springs (am-4657) into the 1.0” tube 10-32 flat head screws (am-1505) and standoffs using 10-32 x.375 patch screws (am-1585) and Nylock (am-1613). It may be helpful to use a wrench to Nuts.

  • Page 12: Bearing Assembly

    Step 8: Secure Inside slider blocks (am-4629) and Step 7: Carefully insert slider block on each side and Bearing Plate Assembly to the top of the 1.5” Tube attach with. The Nuts will fit into the pockets in the using 10-32 x 0.375” Button Head Cap Screws with slider blocks.
  • Page 13 Step 12: Attach the winch plate assembly to the outer stage. tube using 10-32 button head screws and nuts. 2.0” Winch Atachment 1.5” Winch Atachment Step 13: Insert 10-32 x 2.5” screw through plate, tube and a spacers. This will help guide the rope through the hole to the spool.
  • Page 14 Step 18. Add another spacer and secure with 10-32 Step 17. Secure the rope to the spool and add your screw and nut. gearbox to the assembly. The narrow sides of the spool face outwards. The 2-stage climber uses a 0.5”spacer to accommodate a longer rope.- For more tips and video on how to choose a gearbox and tie your rope visit our...