SAB Heli Division GOBLIN RAW 580 Manual
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SAB Heli Division GOBLIN RAW 580 Manual

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Summary of Contents for SAB Heli Division GOBLIN RAW 580

  • Page 2: Very Important

    SAB Heli Division cannot be held responsible for any issues with your model and will not provide support unless you register your model.
  • Page 3 INTRODUCTION GOBLIN RAW 580 TECHNICAL SPECIFICATIONS Typical Motor : 4025 series, 6S 1000-1200 Kv, 12S 500-600 Kv. (max 54 mm diameter, max 64 mm height). Typical Speed Controller: 6S 120-140 A, 12S 100-130A. Battery compartment: 6S 5000/5800 mAh, KIT Includes: 12S 2600/3200 mAh, •...

  • Page 4: Important Notes

    PRODUCT, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. Further, in no event shall the liability of SAB Heli Division exceed the individual price of the Product on which liability is asserted. As SAB Heli Division has no control over use, setup, final assembly, modification or misuse, no liability shall be assumed nor accepted for any resulting damage or injury.

  • Page 5: Additional Components Required

    NOTE FOR ASSEMBLY ADDITIONAL COMPONENTS REQUIRED TOOLS, LUBRICANTS, ADHESIVES INSIDE THE MAIN BOX THERE ARE: *Generic pliers. *Electric Motor *Hexagonal driver, size 1.5, 2, 2.5, 3mm. MANUAL CARD *4/5mm T-Wrench. *Speed controller *5.5mm Socket wrench (for M3 nuts). *Batteries: 6S 5000/5800 mAh, 12S 2600/3200 mAh. *8mm Hex fork wrench (for M5 nuts).
  • Page 6 CARBON ROD ASSEMBLY Box 2, Bag for page 5 Carbon Rod 2.5x 4x570mm (HC586-S) Brass Tube 5x 4.1x40mm Threaded Rod M2.5x40mm Threaded Rod M2.5x40mm (H0769-S) (HC242-S) (HC242-S) NOTE: Glue the tube on the carbon rod after setting up the tail servo, in order to define the correct gluing position.
  • Page 7 TRANSMISSION GROUP ASSEMBLY Box 1, Bag for page 6 TRANSMISSION GROUP ASSEMBLY AND VERIFIED Socket Head Cap Socket Head Cap Screw M3x8mm Screw M2.5x8mm The unit is ready to use Front Servo Mount 35mm (HC050-S) (HC020-S) Check page 39 for more information. Swashplate Guide (H1261-S) Finishing...
  • Page 8 SWASHPLATE SERVOS ASSEMBLY Box 1, Bag for page 7 SERVO ASSEMBLY The linkage ball must be positioned 18 mm out on the servo arm. The recommended servo arm to Socket head cap use is: SAB p/n [HA050/HA051]. screw M2.5x8mm (HC020-S) Ensure the alignment of the servo arms (and sub trim set) before installation of the servos in the model.
  • Page 9 FRAME GROUP ASSEMBLY Box 2, Bag for page 8 CARBON FRAME The manufacturing process of the carbon parts often leaves micro-burrs and sharp edges. We recommend de-burring the edges to minimize the risks of electrical wire cuts, etc. It is very important to do this along the red lines. LEFT UPPER FRAME ASSEMBLY RIGHT UPPER FRAME ASSEMBLY Block Nut M3...

  • Page 10: Transmission Assembly

    FRAME GROUP ASSEMBLY Box 2, Bag for page 9 Finishing Washer M2.5 (H0255-S) TRANSMISSION Socket Head Cap ASSEMBLY Screw M2.5x8mm (HC020-S) Shim 2,5x 4x0,3mm (HC172-S) RIGHT UPPER MAIN FRAME ASSEMBLY Don't install this screw at this time. LEFT UPPER MAIN FRAME Finishing Socket Head Cap ASSEMBLY...

  • Page 11: Head Assembly

    HEAD ASSEMBLY Box 1, Bag for page 10 UNIBALL RADIUS ARM ASSEMBLY ...x2 RADIUS ARM ASSEMBLY ...x2 LINKAGE ROD ASSEMBLY ...X2 Plastic Ball Link (H0066-S) Spacer Arm Linkage Rod 2.5x 4x6.3mm Flanged Bearing Radius Arm Flanged Bearing M2.5x33mm 2.5x 6x2.5mm (H0204BM-S) 2.5x 6x2.5mm...
  • Page 12 HEAD ASSEMBLY Box 1, Bag for page 11 NOTE: Button Head Cap CENTER HUB It is a normal ( especially with the 90° + 90° O-ring set-up ) to feel tight Screw M6x10mm after initial assembly as the axial preload is usually high when the ASSEMBLY (HC122-S) helicopter is brand new.

  • Page 13: Swashplate Assembly

    ASSEMBLING OF THE MODULES Box 1, Bag for page 12 SWASHPLATE ASSEMBLY Socket Head Cap Screw M2.5x12mm Uniball M3 (HC026-S) (H0065-S) Metric Hex Nylon Nut M4 (HC212-S) Socket Head Cap Screw M2.5x12mm (HC026-S) Reference Pin (H1048-S) Swashplate SET Uniball M3 eg: Microlube GL261 (H1204-S) (H0065-S)
  • Page 14 ASSEMBLING OF THE MODULES Box 1, Bag for page 13 LINKAGE ROD B ASSEMBLY ... X3 Approx 45mm Plastic ball link Plastic ball link (H0066-S) (H0066-S) Set Screw M2.5x18mm (HC140-S) Initial length for the rods from the servos to the swash plate. LINKAGE ROD B ASSEMBLY Page 13...

  • Page 15: Tensioner Assembly

    TENSIONER ASSEMBLY Box 1, Bag for page 14 Socket Head Cap Shoulder Screws M3x18mm (HC079-S) NOTE: Lip Facing Down Base Tail Belt Tensioner TAIL BELT IDLER (H1278-S) ASSEMBLY TAIL BELT IDLER (H1066-S) ASSEMBLY (H1066-S) Shim 4.75x0.5 (H1066-S) Socket Head Cap Shoulder Base Tail Belt Screw M3x18mm idler Mount...
  • Page 16 TENSIONER ASSEMBLY Box 1, Bag for page 15 Socket Head Cap Screw M3x12mm (HC062-S) NOTE: The idler that is slightly raised goes towards Socket Head Cap the tensioned idler. Screw M3x8mm. (HC050-S) Washer 3.2x 6x0.5 (HC180-S) Finishing Washer M3 (H0007-S) Boom Mount Support TENSIONER (H1350-S)
  • Page 17 LOWER SIDE FRAME INSTALLATION Canopy Foam, Bag for page 16 LOWER SIDE FRAME ASSEMBLY LOWER RIGHT MAIN FRAME ASSEMBLY LOWER LEFT MAIN FRAME ASSEMBLY RIGHT SIDE STICKER LEFT SIDE STICKER Double Side Tape Double Side Tape (HA081-S) (HA081-S) Lower Main Frame Spacer Spacer Lower Main Frame...
  • Page 18 LOWER SIDE FRAME INSTALLATION Box 1, Bag for page 17 Finishing Washer M3 Socket Head Cap (H0007-S) Screw M3x14mm (HC064-S) LEFT LOW MAIN FRAME ASSEMBLY Finishing Washer M3 (H0007-S) RIGHT LOW MAIN FRAME ASSEMBLY Socket Head Cap Screw M3x14mm (HC064-S) Page 17...

  • Page 19: Landing Gear Installation

    LANDING GEAR INSTALLATION Box 2, Bag for page 18 Front Canopy Block (H1439-S) Landing Gear Plug Tapping Head Cap Screw M3x10mm (HC136-S) Alu Landing Gear Support Mount Assembly Plastic Landing Gear Support (H1407-WS) Landing Gear Rod (H1242-S) Socket Head Cap Screw M2.5x8mm (HC020-S) Page 18...

  • Page 20: Landing Gear Assembly

    LANDING GEAR INSTALLATION Box 2, Bag for page 19 Finishing Washer M3 (H0007-S) NOTE: Tighten the set screws at the end of the landing gear assembly step. You can then check how flat the model is sitting. Socket Head Cap Screw M3x12mm Set Screw (HC062-S)

  • Page 21: Installation Of The Motor

    H0015-26-S - 26T Pinion = ratio 8.0:1 These are pulleys for motors with a 6 mm shaft. Each pulley includes an adapter for motors with a 5 mm shaft. GOBLIN RAW 580 CONFIGURATIONS ( BLADEDS 580mm ) Pulley RPM Max...
  • Page 22 INSTALLATION OF THE MOTOR Box 1, Bag for page 21 Flat Head Cap Screw M3x8mm Set Screw M4x6mm (HC134-S) (HC153-S) Set Screw M4x4mm (on the flat slot of the motor shaft) (HC152-S) NOTE CF ESC Mount Max height of the motor shaft: 32mm Motor Pulley 22T (H1228-S) Min height of the motor shaft: 26mm...

  • Page 23: Motor Belt Tension

    INSTALLATION OF THE MOTOR Box 1, Bag for page 22 NOTE You can use a 4-5mm shaft as a lever to set proper motor belt tension. Socket Head Cap Screw M2.5x8mm (HC020-S) Finishing Washer M2.5 (H0255-S) Motor Belt 261mm (HC588-S) Finishing Washer M2.5 (H0255-S)
  • Page 24 INSTALLATION OF THE MOTOR/ESC Box 1, Bag for page 23 Socket Head Cap Screw M2.5x10mm (HC022-S) Metric Hex Nylon Nut M2.5mm (HC200-S) Page 23...

  • Page 25: Tail Pitch Slider

    TAIL GROUP ASSEMBLY Box 2, Bag for page 24 NOTE: Tail Shaft It is a normal for the tail to feel a bit tight after initial assembly as the tail (H1113-S) spindle preload is usually high when the helicopter is brand new. The preload Oring will loosen up after 2-5 flights allowing the system to become smooth.

  • Page 26: Tail Rotor

    TAIL GROUP ASSEMBLY Box 2, Bag for page 25 Tail Case Group (H1306-S) Socket Head Cap Screw M3x6mm ASSEMBLED Flanged Bearing (HC044-S) WITH BEARING Socket Head Cap Belt HTD 3M 13x4mm Screw M2.5x8mm 1722 - 6mm (HC412-S) (HC020-S) (HC592-S) Nylon Nut M3 (HC206-S) Bell Crank Base (H1314-S)

  • Page 27: Tail Boom Assembly

    TAIL BOOM ASSEMBLY Box 2, Bag for page 26 [H1310] TAIL SERVO ASSEMBLY Socket Head Uniball M2 Screw M3x6mm (H0064-S) TUBE Tail Boom Servo Mount Approx 400mm (HC044-S) (H1416-S) Servo Arm (H1353-S) Socket Head Socket Head Cap (HA050-S) Screw M2x6mm Carbon Rod Support Screw M2.5x12mm (HC004-S)
  • Page 28 TAIL BOOM ASSEMBLY Box 2, Bag for page 27 Rubber Ring 60 Shore NOTE: This tool helps keep the tensioner out of BOOM CLAMP ASSEMBLY (H1372-S) the way for easy belt installation. NOTE: Do not tighten the M3x12 at this moment. Nylon Nut M3 M3x12mm (HC206-S)

  • Page 29: Tool Kit Assembly

    TAIL BOOM ASSEMBLY Box 2, Bag for page 28 TAIL BOOM ASSEMBLY To fit the tail belt, loosen the tail boom by loosening the 2 M3 screws (Fig.1). *Install the belt onto the front tail pulley, checking the direction of rotation. *Rotate the tail drive several times by hand.
  • Page 30 TAIL BOOM ASSEMBLY Box 2, Bag for page 29 Before installing the plastic link on the threaded rod, be sure that you have waited at least 12 hours for the glue to fully cure. Plastic Ball Link Plastic Ball Link (H0066-S) (H0066-S) Approx 633mm...
  • Page 31 BATTERY GUIDE ASSEMBLY Box 2, Bag for page 30 In case of any lateral play on the tray, BATTERY GUIDE ASSEMBLY you can install 2 washers (HC172-S) on the battery tray guide screws (just the 2 in the middle). You can find the 2 Flat Head Cap washer 2.5x...
  • Page 32 INSTALLATION FBL/RX Box 1, Bag for page 31 FBL/RX PLATE ASSEMBLY DAMPENERS OPTION FBL POSITION NOTE: 2mm thick tape for the gyro is recommended. Note: Tighten carefully. Overnightening can Front FBL Position Rear FBL Position damage the dampeners. Flat Head Cap Screws M3x5mm (HC132-S) CF FBL Mount...
  • Page 33 INSTALLATION FBL/RX Box 1, Bag for page 32 FRONT FBL POSITION REAR FBL POSITION Socket Head Cap FBL/RX PLATE Socket Head Cap CANOPY BASE RIGHT SIDE Screw M2.5x8mm ASSEMBLY Screw M2.5x8mm ASSEMBLY (HC020-S) CANOPY BASE RIGHT SIDE (HC020-S) ASSEMBLY Nylon Nut M2.5 FBL/RX PLATE (HC200-S) ASSEMBLY...
  • Page 34 INSTALLATION FBL/RX Box 2, Bag for page 33 In bag 33-2, you can find a “3D Printed” antenna support. Use it as desired with your RX system. Antenna Support [H1134] Double Side-Tape (HA035-S) Button Head Cap Screw Special M2.5x6mm (HC019-S) Wire Support (H1107-S) Socket Head Cap...
  • Page 35 INSTALLATION FBL/RX Box 2, Bag for page 34 ESC Wire Servo Wire Servo Wire Zip-tie Zip Tie Tail Servo Wire If you use a 2s battery to power your RX, you can use H1131 as a battery mount. Flat Head Cap Screws M3x8mm (HC134-S) 2S Plate Support...

  • Page 36: Installation Batteries

    INSTALLATION BATTERIES Box 2, Bag for page 35 Before permanently mounting the batteries onto the battery tray, check the ideal position for the best center of gravity. 6S BATTERY 12S BATTERY IMPORTANT Before flying, make sure that the locking pin is back in its resting position, blocking the battery tray in the correct position.
  • Page 37 INSTALLATION BATTERY Box 1, Bag for page 36 CANOPY *Install Canopy grommets (Figure.1) and the two quick release knobs (Figure.2) *Fit the canopy in the red arrow zone, and insert the knobs. *Confirm the canopy is secure prior to each flight. 580 RAW Canopy (H1438-S) Canopy Grommet...
  • Page 38 IN FLIGHT Box 1, Bag for page 37 OPERATIONS BEFORE FLIGHT Socket Head Cap *Set up the remote control and the flybarless system with utmost care. *It is advisable to test the correct settings of the remote and flybarless system without main blades or Shoulder M4x24mm tail blades fitted.

  • Page 39: Maintenance

    MAINTENANCE MAINTENANCE Take a look at the red parts. Check them frequently. All other parts are not particularly subject to wear. The lifespan of these components varies according to the type of flying. On average it is recommended to check these parts every 20 flights. In some instances, based on wear, these parts should be replaced every 100 flights. Periodically lubricate the tail slider movement and its linkages as well as the swash plate movement and its linkages.

  • Page 40: Transmission Module

    TRANSMISSION MODULE TRANMISSION MODULE MAIN SHAFT REPLACEMENT The transmission module is supplied assembled and verified, ready to be used. For replacing the main shaft: Explode and Spare Parts *Remove the serial number plate NOTE: Use SAB HA076 *Remove the M4 screw Grease inside the module.
  • Page 41 CHECK LIST Check the dampening on the main and Tighten the main blades before flight. Check main hub screws(M4 and 2 M2.5) Check all power connectors tail rotor to be the same as always. Ensure they are tight. (Good mechanical connection). Check Tail &...

  • Page 42: Spare Parts

    SPARE PARTS Spacer Uniball M2 5H6 Uniball M3x4 5H3 Plastic Ball Link Finishing Washer M3 Motor Pulley 19T - 26T [H0062-S] [H0064-S] [H0065-S] [H0066-S] [H0007-S] [H0015-19-S to H0015-26-S] - 5 x Uniballs M2. - 5 x Uniball Spacers. - 1 x Motor Pulley. - 5 x Head Cap Screws M2x8.
  • Page 43 SPARE PARTS Swashplate Rear Servo Support Main Gear Pinion Main Structure [H1204-S] [H1206-S] [H1208-S] [H1211-S] [H1209-S] - 1 x Main Gear. - 1 x Bushing. - 1 x Main Structure. - 7 x Uniball M3. - 1 x Shoulder Screw M4x30. - 2 x Pin 3x6.
  • Page 44 SPARE PARTS Tail Case Group Base Tail Belt Tensioner Main Shaft Front Boom Block [H1306-S] [H1278-S] [H1299-S] [H1304-S] - 1 x Bushing. - 1 x Base Tail Belt Tensioner. - 1 x Front Boom Block. - 1 x Tensioner Column. - 1 x Main Shaft.
  • Page 45 SPARE PARTS LOWER Main Frame TUBE Boom 580 RAW Canopy Canopy Front Block [H1410-S] [H1416-S] [H1438-S] [H1439-S] - 1 x 580 Raw Canopy. - 1 x Canopy Front Block. - 1 x Lower Main Frame. - 1 x Tube Boom. - 2 x Grommet.
  • Page 46 SPARE PARTS [HC079-S] [HC086-S] [HC102-S] [HC104-S] [HC111-S] [HC122-S] [HC125-S] [HC128-S] - 2 x Socket Shoulder Screws M3x18mm. - 8 x Socket Head Cap - 8 x Socket Head Cap - 8 x Socket Head Cap - 8 x Socket Shoulder - 8 x Button Head Cap - 8 x Flat Head Cap - 8 x Flat Head Cap...
  • Page 47 SPARE PARTS [HC573-S] [HC582-S] [HC587-S] [HC588-S] - 1 x Alu Bushing. - 2 x Pin 3x6mm. - 1 x Head Cap Shoulder M4x30. - 8 x Head Cap Screw - 1 x Ball Bearing Ø10xØ24x7mm. - 1 x Ball Bearing 2RSØ10xØ22x6. - 1 x Bushing.

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