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Summary of Contents for Gardner Denver Elmo Rietschle G Series
- Page 1 Edition 08.2019 · 610.44434.40.000 Original operating instructions · English Operating Instructions G-BH1 | G-BH9 2BH11 | 2BH12 | 2BH13 | 2BH14 | 2BH15 | 2BH16 | 2BH18 | 2BH19 | 2BH923...
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Page 2: Table Of Contents
Connect auxiliary ventilator ............Connecting accessories ..............Parameterising the drive control ............ 6.7.1 Parameterise integrated drive control 2FC4 ........6.7.2 Parameterise wall-mounted drive control 2FC4 ......6.7.3 Parameterise accompanying drive control from third party ... 610.44434.40.000 · 08.2019 © Gardner Denver Deutschland GmbH... - Page 3 Minimum distances for heat dissipation ......... 12.1.7 Speed of oscillation ................ 12.1.8 Accelerations .................. 12.2 Electrical data ................. 12.2.1 Increased operating cycle frequency ..........12.2.2 Drive control parameters ..............12.3 Weight .................... 12.4 Acoustic emissions ................ © Gardner Denver Deutschland GmbH 08.2019 · 610.44434.40.000...
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Page 4: About This Manual
Direction of rotation arrow Direction of conveyance arrow Collect electrical or electronic equipment separately, do not dispose of it via the residual waste bin General warning sign (warning of risk of injury) 610.44434.40.000 · 08.2019 © Gardner Denver Deutschland GmbH... - Page 5 ▪ Ambient pressure: 1013 mbar abs. (14.7 psi abs.) ▪ Conveyed media: air ▪ Speed: 3600 min (60 Hz) in continuous operation ▪ Maximum pressure difference according to rating plate ▪ Horizontal assembly © Gardner Denver Deutschland GmbH 08.2019 · 610.44434.40.000...
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Page 6: Changes In Comparison To The Previous Version
Assembly instructions * Description of the assembly of the manufacturer's accessories Supplier documentation Operating manual and further documentation of the supplier's components *according to the model option or accessories 610.44434.40.000 · 08.2019 © Gardner Denver Deutschland GmbH... -
Page 7: Safety And Responsibility
▪ Use in areas with ultrasound and ionising or non-ionising radiation. ▪ Operating outside of the limits defined in this document: – Mounting conditions [➙ 21] – Permitted conditions for use [➙ 40] – Electrical data [➙ 42] © Gardner Denver Deutschland GmbH 08.2019 · 610.44434.40.000... -
Page 8: Working In A Safety-Conscious Manner
Only use original parts or parts and auxiliary materials (grease, sealant) recom- mended by the manufacturer. Keep all notices attached to the G-BH1 | G-BH9 in a clearly legible condition: ▪ Labelling of connections ▪ rotation arrows ▪ Rating plate ▪ Warning signs 610.44434.40.000 · 08.2019 © Gardner Denver Deutschland GmbH... -
Page 9: Requirements For Personnel
▪ Assess damage to vacuum pumps and compres- sors Disposal Disposal specialist, ▪ Decontaminating polluted materials fitter ▪ Re-use of materials and substances ▪ Correct and environmentally-friendly disposal of materials and substances © Gardner Denver Deutschland GmbH 08.2019 · 610.44434.40.000... -
Page 10: Personal Protective Equipment
Hearing damage due to time spent in noisy area under adverse operating conditions or due to noise caused by conveyed media being discharged from the gas outlet or piping. Wear ear protection when remaining in the excessive noise area. 610.44434.40.000 · 08.2019 © Gardner Denver Deutschland GmbH... -
Page 11: Requirements Of The Operator
▪ All local and plant-specific safety measures are complied with: ▪ The free drawing in or emission of the conveyed media does not place any personnel in danger. ▪ Dangers due to electrical energy are not possible. © Gardner Denver Deutschland GmbH 08.2019 · 610.44434.40.000... -
Page 12: Product Identification
Product identification Product identification Structure of the type description 610.44434.40.000 · 08.2019 © Gardner Denver Deutschland GmbH... -
Page 13: Rating Plate
M Manufacturer's recommendations (optional) Rated rpm Customer information (optional) Voltage UL / CSA recognition mark + file number (op- tional) Delta/star current Serial number / year of manufacture as data matrix code © Gardner Denver Deutschland GmbH 08.2019 · 610.44434.40.000... -
Page 14: Design Of The Machine
5080 Adhesive label with CE marking 0058 Eye bolt/lifting attachment 5170 Direction of conveyance arrow 0062 Foot 5190 Direction of rotation arrow 0150 Protective grid N1.0 Gas inlet 0500 Fan guard N2.0 Gas outlet 610.44434.40.000 · 08.2019 © Gardner Denver Deutschland GmbH... -
Page 15: Options
The following original accessories are available from the manufacturer 5200 Suction filter 5230 Additional silencers 5202 In-line filter 5240 Pressure limiting valve 5210 Foot-mounted spring elements 5241 Vacuum shut-off valve 5212 Cover-mounted spring elements © Gardner Denver Deutschland GmbH 08.2019 · 610.44434.40.000... -
Page 16: Function Principle
The cross section of the side-channel is limited at the interrupter. In this manner, the conveyed media is stripped from the impeller blades and ex- pelled via the gas outlet (4). 610.44434.40.000 · 08.2019 © Gardner Denver Deutschland GmbH... -
Page 17: Ec/Eu Declaration Of Conformity
AC:2010 EN 60034-1:2010/ AC:2010 Rotating electrical machines - Part 1: Rating and performance IEC 60034- 1:2010 (amended) Signed for and on behalf of: Gardner Denver Deutschland GmbH Bad Neustadt, 09.08.2019 (Place and date of issue) 664.44434.40.000 © Gardner Denver Deutschland GmbH... -
Page 18: Transportation And Storage
The lifting attachment is exclusively designed for the mass of the G-BH1 | G- BH9, including the original accessories (except for the in-line filter, item 5202, [➙ 14]). Remove the attached in-line filter before transporting the G-BH1 | G-BH9. 610.44434.40.000 · 08.2019 © Gardner Denver Deutschland GmbH... - Page 19 Attach the crane hook to the eye bolt. Lifting and transporting the G-BH1 | G-BH9. Set the G-BH1 | G-BH9 down and, if necessary, secure from slipping and fall- ing. Remove the lifting device. © Gardner Denver Deutschland GmbH 08.2019 · 610.44434.40.000...
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Page 20: Storage
Composition of the environ- Dry, dust-free environment ment (relatively humid < 60%) Ambient temperature -4°F to +104°F -20°C to +40°C Static loads None Abrupt impacts None Speed of oscillation V <0.059 in/s <1.5 mm/s 610.44434.40.000 · 08.2019 © Gardner Denver Deutschland GmbH... -
Page 21: Installation
▪ Use additional silencer (item 5230, [➙ 15]). ▪ When mounting horizontally, use spring elements on the foot (item 5210, [➙ 15]). ▪ It is recommended to flexibly set up the G-BH1 | G-BH9 on springs elements. © Gardner Denver Deutschland GmbH 08.2019 · 610.44434.40.000... -
Page 22: Mounting
Screw the G-BH1 | G-BH9 to the mounting surface using the threaded hole in the spring elements and securing elements. M12 steel (8.8 according to ISO 898-1): 58 – 70 Nm (42.8 – 51.6 ft lbs) Remove the lifting device. 610.44434.40.000 · 08.2019 © Gardner Denver Deutschland GmbH... -
Page 23: Fit Loose Silencer
Screw the silencer (0990) with double nipple into the flange (0448). 40 – 70 Nm (30.0 – 51.5 ft lbs) Mount the accessories Mount accessories according the instruction manual supplied with the re- spective accessory. © Gardner Denver Deutschland GmbH 08.2019 · 610.44434.40.000... -
Page 24: Connecting Pipelines And Hoses
Pressure loss due to reduced cross section of the pipes and hoses! As possible, make the cross section of the pipes and hoses the same length or longer than the connections of the G-BH1 | G-BH9. 610.44434.40.000 · 08.2019 © Gardner Denver Deutschland GmbH... - Page 25 Connect the pipe or hose of the system suction line to the gas inlet (item N1.0, [➙ 14]). NOTICE! When connecting pipe threads, check the silencer for leaks and replace the seal if necessary. © Gardner Denver Deutschland GmbH 08.2019 · 610.44434.40.000...
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Page 26: Electric Power Connection
▪ Be designed in accordance with the ambient and operating conditions (am- pacity) ▪ Be correctly attached and protected. ▪ Be kept away from hot surfaces. ▪ Be electrically isolated to a sufficient degree. 610.44434.40.000 · 08.2019 © Gardner Denver Deutschland GmbH... -
Page 27: Controls
After an EMERGENCY OFF, start-up is only possible via a deliberate, manually- triggered procedure. Manual reset A manual reset after a stop command must correspond to ISO 13849-1, 5.5.2 and IEC 60204-1, 9.2.5.3 and 9.2.5.4. © Gardner Denver Deutschland GmbH 08.2019 · 610.44434.40.000... -
Page 28: Connect The Motor To The Mains
(item 0042, [➙ 14]). Use a PTC resistor evaluation unit to evaluate the PTC resistor. 10. Remove any unused parts (e.g. bridges, nuts) from the junction box. 11. Tighten cable glands according to manufacturer’s specifications. 610.44434.40.000 · 08.2019 © Gardner Denver Deutschland GmbH... -
Page 29: Connect The Drive Control To The Mains
▪ Observe the operating instructions of the drive control manufacturer. 6.4.1 Connect integrated drive control 2FC4 Connect integrated drive control 2FC4 (item 600i, [➙ 15]) according to the drive control operating instructions [➙ 6]. © Gardner Denver Deutschland GmbH 08.2019 · 610.44434.40.000... -
Page 30: Integrated Drive Control By Third Party Manufacturer
I> I> I> T1 T2 V1 U1 W1 L1 L2 L3 U V W Θ 2TP2 2TP1 V1 U1 W1 Θ 2TP2 2TP1 PTC resistor PTC resistor and evaluation unit Drive control 610.44434.40.000 · 08.2019 © Gardner Denver Deutschland GmbH... -
Page 31: Connect Auxiliary Ventilator
M4: 5.5 – 6.0 Nm (4.10 – 4.40 ft lbs) Connect the auxiliary ventilator to a separate mains connection. Connecting accessories Connect accessories according to the instruction manual supplied with the re- spective accessory. © Gardner Denver Deutschland GmbH 08.2019 · 610.44434.40.000... -
Page 32: Parameterising The Drive Control
(rating plate [➙ 13]), the drive control parameters [➙ 42] and the operating instructions of the drive control manufacturer [➙ 6]. 610.44434.40.000 · 08.2019 © Gardner Denver Deutschland GmbH... -
Page 33: Commissioning
N2.0, [➙ 14]). Overpressure present: direction of rotation is correct, no measures Negative pressure present: Direction of rotation incorrect, change direction of rotation by interchanging two phases of electrical supply line © Gardner Denver Deutschland GmbH 08.2019 · 610.44434.40.000... -
Page 34: Sensors Function Check
It is recommended to measure the oscillations for the prescribed operating speeds. Measure oscillations. If the permitted Speed of oscillation [➙ 41] is exceeded, provide measures for Reduction of oscillations and noises [➙ 21]. 610.44434.40.000 · 08.2019 © Gardner Denver Deutschland GmbH... -
Page 35: Operation
If the brakes of the G-BH1 | G-BH9 are actively employed, restarting in the opposite direction of rotation must be prevented. Determine the cause. Rectify the risk. Put the G-BH1 | G-BH9 back into operation [➙ 33]. © Gardner Denver Deutschland GmbH 08.2019 · 610.44434.40.000... -
Page 36: Troubleshooting
Take into account recalculation Manufactur- too little differential media of pressure values; consult the pressure manufacturer Leaks in the unit Seal the unit Fitter Radial shaft seal is defective Replace the radial shaft seal Service* 610.44434.40.000 · 08.2019 © Gardner Denver Deutschland GmbH... - Page 37 See manufacturer's operating See manufacturer's operating Electrician on drive control instructions for the drive control instructions for the drive control * To be corrected by maintenance staff if the maintenance manual is available. © Gardner Denver Deutschland GmbH 08.2019 · 610.44434.40.000...
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Page 38: Maintenance
10.2 Repairs and complaints Please consult the service department regarding repairs and complaints before sending them to the manufacturer. ▪ Gardner Denver Deutschland GmbH Industriestraße 26 97616 Bad Neustadt Tel.: +49 9771 6888 2000 Fax: +49 9771 6888 11 2000 E-mail: er.service-nes@gardnerdenver.com... -
Page 39: Decommissioning
Remove the G-BH1 | G-BH9 according to the repair manual [➙ 6]. Collect solvents, residual lacquer and grease and dispose of them in accord- ance with the valid local regulations. Dispose of components according to the valid local regulations or recycle them. © Gardner Denver Deutschland GmbH 08.2019 · 610.44434.40.000... -
Page 40: Technical Data
Loss of piping must be considered. Mechanical damage or premature failure of G-BH1 | G-BH9 due to inadmis- sible pressure loads! A long-term, constant pressure load at standstill can degrease the rolling bearing. 610.44434.40.000 · 08.2019 © Gardner Denver Deutschland GmbH... -
Page 41: Relative Humidity
– horizontally (compressor cover - D) – axially (compressor cover - E) 12.1.8 Accelerations Maximum permissible acceleration for the constructed machine 0.3 x g NOTICE! The rolling bearings can be destroyed by excessive alternating stresses. © Gardner Denver Deutschland GmbH 08.2019 · 610.44434.40.000... -
Page 42: Electrical Data
[kg] [lbs] [kg] [lbs] 2BH110 23.5 10,5 14,5 2BH120 2BH130 24.5 2BH131 2BH133 12,5 27.5 16,5 36.5 2BH140 | 2BH143 | 2BH 18,5 23,5 2BH141 2BH150 | 2BH153 | 2BH 2BH151 2BH160 | 2BH163 | 2BH 2BH161 | 2BH164 2BH180 | 2BH183 2BH181 | 2BH184 2BH190 | 2BH193 2BH191 2BH1940 2BH1943 2BH92300 610.44434.40.000 · 08.2019 © Gardner Denver Deutschland GmbH... -
Page 43: Acoustic Emissions
ISO 3744. Measured at a distance of 1 m [3.28 ft] for 70% Δp with the gas inlet connected and a free-blowing gas outlet, tolerance ±3 dB(A). Type 50 Hz 60 Hz [dB(A)] [dB(A)] 2BH1910 — 2BH1940 — 2BH1943 — 2BH92300 — © Gardner Denver Deutschland GmbH 08.2019 · 610.44434.40.000...
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