Page 1
TruSystem 7000 Operating Table Service Manual...
Page 2
Reprinting, copying or translating this document, in whole or in part, is forbidden without the express written permission of TRUMPF Medizin Systeme GmbH + Co. KG. TRUMPF Medizin Systeme GmbH + Co. KG expressly reserves all rights under copyright law. Within the bounds of the legal requirements, the manufacturer is responsible for the technical safety characteristics of this apparatus only if the maintenance, repairs, and modifications to this apparatus are performed by him or by someone appointed by him and in accordance with his instructions.
Page 3
TruSystem 7000 (dV) 1841049 TruSystem 7000 (dV) V 1841083 Operating table TruSystem 7000 U (dV) 1723633 Cable remote control TS7000 U 1767067 Cable remote control TS7000 U (dV) 1798326 Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
TRUMPF Medizin Systeme GmbH + Co. KG Technical Customer Service Carl-Zeiss-Str. 7–9 07318 Saalfeld Germany Germany Telephone +49 3671 586–41199 (24 hr service hotline) 03671 586–41175 E-mail Service@trumpfmedical.com Internet www.trumpfmedical.com Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 12
Important Information Other countries Telephone +49 3671 586–41911 +49 3671 586–41175 E-mail Service.wwo@trumpfmedical.com Internet www.trumpfmedical.com Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
• Risk of infection throughout the entire hospital! Follow all safety infection measures, behavioral rules and hygiene requirements. Follow the requirements of the medical facility for protecting against infection. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Trumpf Medical Technical Service. Important: the returns must be declared as hazardous materials of class 9/UN3480! Trumpf Medical will take responsibility for the environmentally proper disposal of the battery. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Refers to a possible danger that can lead to equipment damage if the appropriate precautionary measures are not taken. NOTE Additional useful information and tips. TEST Performing functional tests, measurements and tests ENVIRONMENT Information on environmentally friendly disposal. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
The following terms and abbreviations are used in these repair instructions: Abbreviation Explanation Material number Trumpf Medical TRUMPF Medizin Systeme GmbH + Co. KG Service Center Technical Service at Trumpf Medical Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
[2] Remote control [3] Seat section [4] Back section [5] Motorized leg section joint with fixture L [6] Side rail for seat section [7] Motorized back section joint Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 18
[20] Equipotential bonding cable [21] Side rail for leg section joint [22] Head end [23] Foot end [24] Left side [25] Right side not available on all operating table variants Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
– 21. ▸Touch sensors inactive◂ – 22. ▸Test touch sensors◂ – 23. ▸Request service mode◂ NOTE Standby mode is switched off for most of the settings in the ▸Settings◂ menu. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 20
▸LED test FB◂ During the remote control LED test, the background illumination of the individual keys is tested in sequence. ▸Start Flash update◂ No function at this time. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 21
Upon activating the ▸Show all messages◂ function, all system information is displayed. The ▸Show all messages◂ is Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 22
Touch screen fields are shown on the display. When one of the individual fields is touched, the respective active field is marked yellow. 23. ▸Request service mode◂ Activate service mode Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
(see page 284). Conduct a complete functional test after service work is completed. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
There are no special measures, such as a connection sequence on the power supply. A Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 25
Trumpf Medical Technical Service. Important: the returns must be declared as hazardous materials of class 9/UN3480! Trumpf Medical will take responsibility for the environmentally proper disposal of the battery. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
1798264 to check the toothed belt tension on the Trendelenburg and longitudinal travel motor Spring balance to check the toothed belt tension on the Trendelenburg and tilt motor Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Remove the pad from the table top so that it is not damaged during repair. During repair work, do not make any adjustments to the operating table except those explicitly specified. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Install the lowest column cover on the pot (2 screws). Put on the pad. Switch on the operating table at the column keypad. Connect the operating table to the external power supply. TEST Perform a function test. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Insert the right top metal panel and attach to the frame (3 screws). Attach the top two metal panels to one another ( 2 screws). Slide the bellows down into the frame. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 32
Put on the pad. Switch on the operating table at the column keypad. Connect the operating table to the external power supply. TEST Perform a function test. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Close the column cover (see chapter 8 on page 30). Put on the pad. Switch on the operating table at the column keypad. Connect the operating table to the external power supply. TEST Perform a function test. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
After placing the table on its side, do not activate the hydraulics system to prevent air from seeping into the hydraulic hoses. Side with the column keypad Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 35
Clear the floor in front of the operating table and clean it if necessary. Right the operating table with the help of a second person. 20. Remove the multifunction tool. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 36
Emergency adjustment for the lift 21. Remove the toothed wheel. TEST Perform a function test. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
For all screws ≥ M4 without split lock washers, use a medium- strength screw locking agent. After replacing a gear, always reset the level position of the motor and update the software. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 38
(10 screws, note the different lengths). When placing the table top, orient it to the openings not available on all operating table versions Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 39
10. Establish the internal power supply, close the column cover and turn on the operating table (see chapter 10 on page 33). 11. Put on the pad. TEST Perform a function test. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Place the pad plate back in its original mounting position. Place the pad plate onto the bars and install (6 screws). Put on the pad. TEST Perform a function test. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Establish the internal power supply, close the column cover and turn on the operating table (see chapter 10 on page 33). Put on the pad. TEST Perform a function test. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
(3 screws each). Make sure the sensor cable does not get pinched. Tap the 3 pins on each of the coupling plates into the gear box. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 43
17. Calibrate the leg section motor (CAN test center). See chapter 24.3 on page 266. 18. Update the software (see the software description from the CAN test center). TEST Perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
[1] (each with 3 screws inside and 1 screw outside). Pull out the sensor cable completely. Assembly Remove any adhesive residue from both coupling plates and degrease. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 45
16. Attach the leg section drive unit to the seat section bar (see chapter 13.4 on page 61). 17. Attach the pad plate to the seat section bars (see chapter 12.2 on page 40). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 46
20. Calibrate the leg section motor (CAN test center). See chapter 24.3 on page 266. 21. Update the software (see the software description from the CAN test center). TEST Perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Glue a new self-adhesive, cover foil to the joint on the inside of the back section bar. Mount the standard rail to the back section bar (2 screws). Make sure to re-install the motor in its original position. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 48
12.2 on page 40). 16. Put on the pad. 17. Update the software (see the software description from the CAN test center). TEST Perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
(2 screws each). Attach ground wire_24 to the center box and the inside of the bar (each with 1 screw with 2 washers). Lay cable W166/W167 in the center box. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 50
13. Establish the internal power supply, close the column cover and turn on the operating table (see chapter 10 on page 33). 14. Put on the pad. TEST Perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
The operating table is completely replaced. Replacement operating tables are available through Trumpf Medical Technical Service. Securely package the operating table and send it back to Technical Service. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
The value on the belt tension meter must be 140 Hz (±5 Hz). Calibrate the longitudinal travel motor (CAN test center) See chapter 24.5 on page 267. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 53
(see chapter 10 on page 33). Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
12. Secure the long side rail [14] from the retrofit kit to the gear box adapter [2]. 13. Repeat the steps 1. to 12. for the other side of the operating table. TEST Perform a function test. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
For all screws ≥ M4 without split lock washers, use a medium- strength screw locking agent. After replacing motors, always reset the level position and update the software. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Attach the cover to the center box (see chapter 12.3 on page 41). Attach the pad plate to the seat section bars (see chapter 12.2 on page 40). not available on all operating table versions Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 57
CAN test center. 11. Update the software (see the software description from the CAN test center). TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Put on the pad. Calibrate the tilt sensor (see the software description from the CAN test center). Update the software (see the software description from the CAN test center). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 59
Communications controller circuit board 10. Adjust the system time via the WEB interface (service interface). TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
(see chapter 10 on page 33). Put on the pad. Adjust the system time via the WEB interface (service interface). TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
(2 screws each from above and below). Attach the end of the sensor cable to the pull wire and carefully pull the sensor cable into the bar. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 62
24.3 on page 266. 15. Update the software (see the software description from the CAN test center). TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
(see chapter 10 on page 33). Put on the pad. Calibrate the leg section motor (CAN test center). See chapter 24.3 on page 266. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 64
Leg section motor Update the software (see the software description from the CAN test center). TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Restore the original cable routing. Through the opening in the bar, connect both plugs of cable W169 and the sensor cable plug to the back section motor. Restore the original cable routing. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 66
13. Put on the pad. 14. Update the software (see the software description from the CAN test center). TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Attach the pad plate to the seat section bars (see chapter 12.2 on page 40). Attach the pad plate to the back section bars (see chapter 12.2 on page 40). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 68
10. Put on the pad. 11. Update the software (see the software description from the CAN test center). TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
(not tooth on tooth). Insert the longitudinal travel motor into the center box. Precisely place the toothed belt around the toothed belt pulley on the gear box and motor. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 70
11. Put on the pad. 12. Update the software (see the software description from the CAN test center). TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Put on the pad. Update the software (see the software description from the CAN test center). TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
40). Establish the internal power supply, close the column cover and turn on the operating table (see chapter 10 on page 33). Put on the pad. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 73
CAN distributor circuit board (bar) Update the software (see the software description from the CAN test center). TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Put on the pad. Update the software (see the software description from the CAN test center). TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Remove the metal panel with the column keypad (see chapter 14.2 on page 77). Assembly Attach the metal panel with the column keypad to the frame (see chapter 14.2 on page 77). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 76
Establish the internal power supply, close the column cover and turn on the operating table (see chapter 10 on page 33). Put on the pad. TEST Perform a function test. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Insert the deflector plate of the column controller into the suspension plate and mount it (2 screws). Slide the column cover up and close it (see chapter 9 on page 31). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Attach the table top (see chapter 12.1 on page 38). Attach the cover to the center box (see chapter 12.3 on page 41). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Note the original installation position of the frame parts. Remove the complete frame (connection ring with connection plate bracket and slider plate) from the drive assembly [4] (2 screws each with washers). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 80
Establish the internal power supply, close the column cover and turn on the operating table (see chapter 10 on page 33). Put on the pad. TEST Perform a function test. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Attach the toothed belt pulley (1 screw with washer). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 82
Take the bracket from the drive. f) Tighten the 4 screws [4] on the motor mounting bracket [5]. g) Remove the clamping screw [9] from the motor mounting bracket [5]. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 83
(see chapter 10 on page 33). 13. Put on the pad. 14. Update the software (see the software description from the CAN test center). TEST Perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Insert the loose toothed belt pulley precisely into the toothed belt and set in on the axis of the motor. Attach the toothed belt pulley (1 screw with washer). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 85
Take the bracket from the drive. f) Tighten the 4 screws [4] on the motor mounting bracket [5]. g) Remove the clamping screw [9] from the motor mounting bracket [5]. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 86
(see chapter 10 on page 33). 12. Put on the pad. 13. Update the software (see the software description from the CAN test center). TEST Perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Tighten the toothed belt: a) Lay the drive flat on a level surface. b) Screw in an M5 clamping screw [9] on the side of the motor mounting bracket [5]. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 88
Install the tilt left assembly (see chapter 15.9 on page 125). Attach the bellows (see chapter 14.3 on page 78). Attach the table top (see chapter 12.1 on page 38). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 89
(see chapter 10 on page 33). 11. Put on the pad. 12. Update the software (see the software description from the CAN test center). TEST Perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Establish the internal power supply, close the column cover and turn on the operating table (see chapter 10 on page 33). Put on the pad. TEST Perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
CAN test center (PC) to move the main lift of the operating table so that the screws on the ratchet brace behind the Trendelenburg drive are accessible. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 92
10. Establish the internal power supply, close the column cover and turn on the operating table (see chapter 10 on page 33). 11. Put on the pad. TEST Perform a function test. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
With the help of another person, lay the operating table over onto the multifunction tool (side with the column keypad points down) and set it down securely on a flat, soft surface. Side with the column keypad Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 94
Remove the old model plate from the guide column. Remove the adhesive label from the packaging of the new telescopic spindle and adhere it to the guide column. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 95
Clear the floor in front of the operating table and clean it if necessary. Right the operating table with the help of a second person. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
(e.g., lift, tilt) are carried out on the operating table. Remove the table top (see chapter 12.1 on page 38). Loosen the bellows from the mounting plate (adhesive) and guide downward. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 97
Release the brake on the operating table (unlock the operating table). 13. Switch off the operating table and disconnect the internal power supply (see chapter 10 on page 33). Side with the column keypad Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 98
19. Remove the 4 screws [14] in the operating table base from the bearing shell [15]. 20. Carefully pull the spindle out of the column shaft. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 99
22. Remove the spindle tube from the column shaft. Assembly Assembly is the same as for version 1 (see chapter 14.10.1 on page 93). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Remove the subfloor cover [3] on the table base (4 screws). Remove the telescopic spindle (see chapter 14.10 on page 93). Side with the column keypad Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 101
Install the lift motor (but do not tighten the screws yet). Tighten the toothed belt: a) Check the toothed belt tension with a belt tension meter. The value must be 140 Hz (±5 Hz). If necessary, adjust the Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 102
15. Calibrate the lift motor (CAN test center). See chapter 24.7 on page 268. 16. Update the software (see the software description from the CAN test center). TEST Perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Remove the subfloor cover [3] on the table base (4 screws). Remove the telescopic spindle (see chapter 14.10 on page 93). Side with the column keypad Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 104
Adjusting the spindle (see chapter 24.1 on page 262). Install the spindle (see chapter 14.10 on page 93). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 105
17. Calibrate the lift motor (CAN test center). See chapter 24.7 on page 268. 18. Update the software (see the software description from the CAN test center). TEST Perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
(see chapter 10 on page 33). only for battery 1 [1] (next to the power supply unit [2]): Remove the battery bracket [3] from the power supply unit (1 screw with washer). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 107
Attach the cover over the coupling point on the table base (2 screws). Establish the internal power supply, close the column cover and turn on the operating table (see chapter 10 on page 33). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 108
Put on the pad. Update the software (see the software description from the CAN test center). TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Insert the ribbon cable of the connector board (ST2, power supply socket) in the socket on the side of the power supply unit (see circuit diagram on page 295). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 110
Put on the pad. Update the software (see the software description from the CAN test center). TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
(1 screw with washer and lock washer). Attach the connector board (ST2) load resistor to the column base (1 screw). Install the power supply unit (see chapter 15.2 on page 109). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 112
Put on the pad. Update the software (see the software description from the CAN test center). TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
(see chapter 10 on page 33). Put on the pad. Update the software (see the software description from the CAN test center). TEST Perform a function test. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Insert the deflector plate of the column controller into the suspension plate and mount it (2 screws). Slide the column cover up and close it (see chapter 9 on page 31). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Release the brake on the operating table (unlock the operating table). Switch off the operating table and disconnect the internal power supply (see chapter 10 on page 33). Side with the column keypad Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 116
[6]. Remove the cable ties 11. Loosen the toothed belt tension: The hexagonal screw [3] on the tensioning device [4] should be almost fully tightened into the tensioning device. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 117
Attach the protective cover to the lift motor (2 screws). Safety note: The operating table is extremely heavy; take extra care not to strain your back while righting it. A second person Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Disassembly Prepare the operating table (see chapter 7 on page 29). Switch off the operating table and disconnect the internal power supply (see chapter 10 on page 33). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 119
Unscrew the holder with plug contact (W164) [4] from the Trendelenburg assembly [3] (3 screws with washers). 13. Be sure to note the cable routing. Remove the cable attachment for the sensor cable under the mounting plate. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 120
10. Attach the frame (connection ring) (see chapter 14.4 on page 79). 11. Attach the bellows (see chapter 14.3 on page 78). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 121
24.6 on page 267. 21. Update the software (see the software description from the CAN test center). TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
11. Be sure to note the cable routing. Unfasten the cables from the tilt right assembly. 12. Unscrew the column controller [6] from the tilt right assembly [4] (1 screw with washer). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 123
10. Attach frame piece 1 to the tilt right assembly (2 screws with washers). 11. Attach the bellows (see chapter 14.3 on page 78). 12. Attach the table top (see chapter 12.1 on page 38). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 124
267. 21. Update the software (see the software description from the CAN test center). TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
2 screws [7]) and place them securely on the column. 12. Remove the spiral cable holder [9] of cables W164 and W104 from the tilt left assembly [5] (2 screws each [10]). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 126
Check the cable routing and attachment and make sure that the cable cannot get between moving parts. 10. Attach frame piece 2 to frame piece 1 (2 screws from below). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 127
267. 21. Update the software (see the software description from the CAN test center). TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Risk of material damage to cardan bearings! Material wear due to improper assembly! During installation, make sure the assemblies are parallel! Mount floor plate to the suspension (4 screws from below). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 129
24.6 on page 267. 17. Update the software (see the software description from the CAN test center). TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
(4 screws). Mount the toothed belt pulley and toothed belt on the tilt drive and tighten the toothed belt (see chapter 14.6 on page 84). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 131
267. 15. Update the software (see the software description from the CAN test center). TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
(4 screws). Mount the toothed belt pulley and toothed belt on the tilt drive and tighten the toothed belt (see chapter 14.7 on page 87). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 133
267. 14. Update the software (see the software description from the CAN test center). TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
The boards are contained in the power supply socket that requires a serial number. If one of the boards is defective, the power supply socket is replaced (see chapter 15.3 on page 111). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Do not interchange the connections! Maintain the plug and socket assignments (see circuit diagram on page 295). Restore the original cable routing. Insert all the plugs into the sockets on the circuit board. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 136
10. Put on the pad. 11. Update the software (see the software description from the CAN test center). TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
The motor calibration is lost and must be repeated if the spindle is twisted. Carefully knock (nylon hammer) the outer bearing [4] from the cardan [5] and the bearing plate [6]. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 138
11. Establish the internal power supply, close the column cover and turn on the operating table (see chapter 10 on page 33). 12. Put on the pad. TEST Perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Remove the ISM module from the holder [3] (1 plastic screw). Assembly Note the original mounting position of the ISM module. Install the ISM module on the holder (1 plastic screw). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 140
Fix new sticker in the same position. Update the software (see the software description from the CAN test center). TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Fit the holder [8] with the ISM module [7] to the top of the suspension plate [9] (1 screw with disc). 10. Insert the new cable adapter plug into the ISM module socket. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 142
Perform recheck according to IEC 60601-1; perform function test and final check. 20. Completely fill in the form (doc. no. 4900568) from the retrofit set, and fax or mail to Trumpf Medical technical customer service. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
The operating table may not be released to the customer if parts fell in and were not removed. For all screws ≥ M4 without split lock washers, use a medium- strength screw locking agent. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Right the operating table with the help of a second person. Remove the multifunction tool. Remove the toothed wheel. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 145
Wheel Switch on the operating table (see chapter 10 on page 33). Lock operating table (brake) Put on the pad. TEST Perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
(necessary for righting the table) Safety note: The operating table is extremely heavy; take extra care not to strain your back while righting it. A second person Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 147
Remove the multifunction tool. Remove the toothed wheel. Lock operating table (brake) Put on the pad. TEST Perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
For this reason, do not activate the hydraulics on the operating table if the operating table has been placed on its side with the column keypad pointing down. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Remove the subfloor cover [3] from the table base (4 screws). Remove the right cover [4] from the table base (4 screws). Side without the column keypad Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 150
Tighten the clamp on the quick connector and connect the hydraulic hose to the assembly (quick connectors) (see For an operating table with an electric drive unit only. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 151
13. Put on the pad. 14. Update the software (see the software description from the CAN test center). TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Mount the control module in the table base (4 nuts). Insert all plugs into the sockets on the control module (see circuit diagram on page 295). Side with the column keypad Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 153
(see chapter 10 on page 33). Lock operating table (brake) Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
(see chapter 10 on page 33). Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Establish the internal power supply, close the column cover and turn on the operating table (see chapter 10 on page 33). Put on the pad. TEST Perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
After placing the table on its side, do not activate the hydraulics system to prevent air from seeping into the hydraulic hoses. Remove the left cover [3] under the table base (4 screws). Side with the column keypad Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 157
(see chapter 10 on page 33). 10. Lock operating table (brake) 11. Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
The assembly valves may become leaky if dirt or metal particles are deposited in the valves. Always make sure the quick-connect couplings are clean and that, when Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 159
Therefore, do not activate the hydraulics on the operating table if the operating table has been placed on its side with the column keypad pointing down. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
[2] and oil container [3]. Refill the oil until the oil level [4] is between the minimum [5] and maximum [6] marks. Install the plug screw [1] with 10 Nm. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
10 times using the CAN test center. Release the first 3 or 4 times with the E MERGENCY RELEASE Side without the column keypad Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 162
MERGENCY RELEASE 13. Remove the multifunction tool. 14. Remove the toothed wheel. 15. Lock operating table (brake) 16. Put on the pad. TEST Perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Remove the center cover [3] under the table base (4 screws with washers) and store it carefully. Disconnect the plug from the coil. Side without the column keypad Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 164
(for example due to triggering the button). 11. Establish the internal power supply, close the column cover and turn on the operating table (see chapter 10 on page 33). 12. Lock operating table (brake) Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 165
Coil on the pump assembly 13. Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Remove the snap ring [3] from the floor lock [4] and pull off the wheel [5]. Side without the column keypad Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 167
35 mm. Finally, check the cable routing and fastening and make sure that the cable cannot independently slide or get between moving parts! Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 168
(see chapter 10 on page 33). 16. Lock operating table (brake) 17. Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Remove the snap ring [3] from the floor lock [4] and pull off the wheel [5]. Side without the column keypad Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 170
If necessary, cover the locking cylinder opening with a lint-free cloth. Assembly The hose is delivered without oil. Check the installation depth of the brass ring (seal) in the Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 171
RELEASE system. Make sure the floor locks retract after the procedure (necessary to right the table). Then disconnect the internal power supply. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 172
18. Replace the label over the E button. MERGENCY RELEASE 19. Establish the internal power supply, close the column cover and turn on the operating table (see chapter 10 on page 33). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 173
Hose #1 through #4 with coupling (on the locking cylinder) 20. Lock operating table (brake) 21. Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Disconnect the plug of the cable for the hydraulic pump motor (M-HY) from the control module (see circuit diagram on page 295) and expose the cable. Side without the column keypad Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 175
Insert the coil into its original position in the magnet housing. There has to be a gap of between 0.5 mm and 1 mm between the magnet housing and the assembly (use a thickness gauge). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 176
(see chapter 10 on page 33). 17. Lock operating table (brake) 18. Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
198 controller circuit board 1726737 W191 Cable from the foot-end Endolight interface Chapter 20.11, circuit board to the motor controller circuit page 198 board Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 178
(power board PB1) page 227 1497360 Trendelenburg Cable from the sensor on the Chapter 15.15, power sensor Trendelenburg drive (cardan joint) to motor page 137 controller circuit board Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 179
256 1717944 Ground wire _25 Ground wire from the line power socket to Chapter 22.12, the column base page 258 not available on all operating table versions. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 180
For all screws ≥ M4 without split lock washers, use a medium- strength screw locking agent. Finally, check the cable routing and fastening and make sure that the cable cannot independently slide or get between moving parts! Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Attach the cover to the center box (see chapter 12.3 on page 41). Attach the pad plate to the seat section bars (see chapter 12.2 on page 40). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 182
(see chapter 10 on page 33). 11. Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
(see chapter 10 on page 33). Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
(see chapter 10 on page 33). Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Restore the original cable routing. Pull cable W166/W167 through the recess on the bar cap and close the cap (4 screws). Make sure that no cables are pinched. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 186
(see chapter 10 on page 33). 17. Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
(see chapter 10 on page 33). Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
(see chapter 10 on page 33). Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Route cable W170/W171 in the center box. Ensure that cable W170 does not get pinched or damaged; the gap between the gear box and the center box is very narrow. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 190
(see chapter 10 on page 33). 11. Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Press the sliding disk against the gear box and mount the outer coupling plate to the gear box (3 screws). Make sure the sensor cable does not get pinched. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
41). Remove the drive unit of the leg section (see chapter 13.4 on page 61). Remove the cover plate [1] from the inner coupling plate [2] (1 screw). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 193
10. Pull the sensor cable through the cable pass-through. 11. Carefully pull the sensor cable taut and mount the cover plate with the cable pass-through onto the inner coupling plate (1 screw). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 194
(see chapter 10 on page 33). 19. Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
(see chapter 10 on page 33). Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Tighten the counter nut. Connect the shielded connection to the connection contact of the socket. Restore the original cable routing. Route cable W193 in the center box. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 197
(see chapter 10 on page 33). 10. Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
(see chapter 10 on page 33). Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
For all screws ≥ M4 without split lock washers, use a medium- strength screw locking agent. Finally, check the cable routing and fastening and make sure that the cable cannot get between moving parts! Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
[7] and loosen the two screws [8] on the column base. Guide the cable deflector out of the screws [8] on the column base and remove it. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 201
W104 from the suspension plate [17] (1 screw with 2 washers). 18. Remove cable W104. Assembly Attach the spiral cable holder of cable W104 to the tilt left Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 202
(see chapter 10 on page 33). 17. Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
2. Note the original mounting position of the cable hold-down clamp! Do not jam cables! Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 204
(see chapter 10 on page 33). Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Plug the plug at the other end of cable W160 into the socket of the coupling point (see circuit diagram on page 295). The opening is at the side of the table base between the lift motor and battery 2. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 206
(see chapter 10 on page 33). Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
(ST2) (power supply socket) (see circuit diagram on page 295). Plug the plug at the other end of cable W161 into the socket of the coupling point (see circuit diagram on page 295). The Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 208
(see chapter 10 on page 33). Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
10. Note the cable routing and attachment. Unfasten cable W164 [4] under the mounting plate [5]. 11. Note the cable routing and attachment. Unfasten cable W164 [4] from the suspension plate [6]. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 210
[11] and place on non-conductive material of the column. 14. Be sure to note the cable routing. Unscrew the holder with plug contact (W164) [12] from the Trendelenburg assembly [11] (3 screws with washers). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 211
Mount the cable deflector to the power supply unit (2 screws on the top) and tighten the two screws on the column base. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 212
(see chapter 10 on page 33). 19. Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Refasten cable W134 from the power supply unit up to battery Set the cable deflector onto the two screws on the column base and slide it flush against the power supply unit. Mount the Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 214
(see chapter 10 on page 33). Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
2 [8] to the coupling point [9] on the table base. Remove cable W172 [6]. Assembly Restore the original cable routing. Route cable W172 in the column pot. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 216
(see chapter 10 on page 33). Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Mount the pad plate to the bars (6 screws). Establish the internal power supply, close the column cover and turn on the operating table (see chapter 10 on page 33). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 218
Cable W173 10. Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
295). Connect the plug and shielded connection of cable W107 to the lift motor. Attach the protective cover to the lift motor (2 screws). Note the shield support. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 220
(see chapter 10 on page 33). Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Insert the plug of cable W108 into the socket on the column controller (see circuit diagram on page 295). Connect plug and shielded connection of cable W108 to the tilt left motor. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 222
(see chapter 10 on page 33). 11. Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Insert the plug of cable W109 into the socket on the column controller (see circuit diagram on page 295). Connect plug and shielded connection of cable W109 to the tilt right motor. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 224
(see chapter 10 on page 33). 11. Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Insert the plug of cable W110 into the socket on the column controller (see circuit diagram on page 295). Connect plug and shielded connection of cable W110 to the Trendelenburg motor. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 226
(see chapter 10 on page 33). 11. Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Remove the reset switch [10] from the column pot [9] (2 screws). Assembly Mount the reset switch to the column pot (2 screws). The cable connection faces down. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 228
(see chapter 10 on page 33). Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
The power sensor is permanently attached to the cardan and is not replaced separately. In the event of a defect, the cardan is replaced (see chapter 15.15 on page 137). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Unfasten the cable at the upper attachment point (cable holder on the base of the mounting plate). Remove the cable adapter plug from the underside of the motor controller circuit board. The motor controller circuit Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 231
Put on the pad. Update the software (see the software description from the CAN test center). TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 232
For all screws ≥ M4 without split lock washers, use a medium- strength screw locking agent. Finally, check the cable routing and fastening and make sure that the cable cannot get between moving parts! Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Remove the center cover [4] under the table base (4 screws with washers) and store it carefully. Remove the cover [5] over the coupling point on the side of table base (2 screws). Side with the column keypad Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 234
10. Remove the toothed wheel. 11. Establish the internal power supply, close the column cover and turn on the operating table (see chapter 10 on page 33). 12. Lock operating table (brake) Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 235
Cable W150 13. Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Remove the cover [5] over the coupling point [7] on the side of table base (2 screws). Side with the column keypad Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 237
(see chapter 10 on page 33). 11. Lock operating table (brake) 12. Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Remove the center cover [4] under the table base (4 screws with washers) and store it carefully. Side with the column keypad Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 239
(see chapter 10 on page 33). 12. Lock operating table (brake) 13. Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
After placing the table on its side, do not activate the hydraulics system to prevent air from seeping into the hydraulic hoses. Remove the left cover [3] under the table base (4 screws). Side with the column keypad Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 241
(see chapter 10 on page 33). 10. Lock operating table (brake) 11. Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
After placing the table on its side, do not activate the hydraulics system to prevent air from seeping into the hydraulic hoses. Remove the left cover [3] under the table base (4 screws). Side with the column keypad Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 243
(see chapter 10 on page 33). 10. Lock operating table (brake) 11. Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Remove the cover [5] over the coupling point [7] on the side of table base (2 screws). Side with the column keypad Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 245
10. Remove the toothed wheel. 11. Establish the internal power supply, close the column cover and turn on the operating table (see chapter 10 on page 33). 12. Lock operating table (brake) Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 246
Cable W155 13. Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
After placing the table on its side, do not activate the hydraulics system to prevent air from seeping into the hydraulic hoses. Remove the left cover [3] under the table base (4 screws). Side with the column keypad Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 248
(see chapter 10 on page 33). 10. Lock operating table (brake) 11. Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Remove the center cover [4] under the table base (4 screws with washers) and store it carefully. Side with the column keypad Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 250
(see chapter 10 on page 33). 11. Lock operating table (brake) 12. Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Remove the center cover [4] under the table base (4 screws with washers) and store it carefully. Side with the column keypad Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 252
(see chapter 10 on page 33). 11. Lock operating table (brake) 12. Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
After placing the table on its side, do not activate the hydraulics system to prevent air from seeping into the hydraulic hoses. Remove the left cover [3] under the table base (4 screws). Side with the column keypad Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 254
Safety note: The operating table is extremely heavy; take extra care not to strain your back while righting it. A second person is needed to right the operating table. Clear the floor in front Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 255
(see chapter 10 on page 33). 11. Lock operating table (brake) 12. Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Remove the center cover [4] under the table base (4 screws with washers) and store it carefully. Side with the column keypad Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 257
(see chapter 10 on page 33). Lock operating table (brake) Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
After placing the table on its side, do not activate the hydraulics system to prevent air from seeping into the hydraulic hoses. Remove the left cover [3] under the table base (4 screws). Side with the column keypad Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 259
(see chapter 10 on page 33). Lock operating table (brake) Put on the pad. TEST Perform recheck according to IEC 60601-1; perform function test and final check. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
1 or 2 turns. Cover the coupling with a lint-free cloth since oil drops can spurt out. Open the quick-connect coupling and remove it. Perform service work. Connect the quick-connect coupling. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 261
Quick-connect coupling on the assembly Screw the loosened coupling back on with a torque of 5 (+2) Bleed the hydraulic system Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
The spindle may be adjusted only when it is removed. Remove the 4 screws [2] at the top of the spindle tube [1]; remove the spindle tube [1] and set it aside. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 263
1 turn from the mark [8]. Observe the motion of the spindle tube. If the spindle tube motion is out of round, repeat the adjustment. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 264
Do not twist the spindle tube in this process. If the spindle is twisted, the adjustment must be repeated. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
[1]. Tighten the pad plate screws. The position of the bars is set. Install the pad plate on the back section bar. Remove the adjustment gauge. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
On the "Target value" task card, press the "Set values" button for "Position offset". Reset (restart) the drive. Check the end positions of the back section. Close the connection to the operating table. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
On the "Target value" task card, press the "Set values" button for "Position offset". Reset (restart) the drive. Check the end positions of the table top. Close the connection to the operating table. Close the bellows. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
On the "Target value" task card, press the "Set values" button for "Position offset". Reset (restart) the drive. Check the end positions of the table top. Close the connection to the operating table. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Repairs on the control units are not performed on site by the customer. The unit is replaced completely. Replacement units are available from Technical Service. Package the defective unit securely and send it back to Trumpf Medical. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Any operation Power off (manual) Power off (manual) Green key O or the system power supply starts (10 seconds) N is the number of motors in the system Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Recurring high-pitched single tone (warning tone) – Leg sections move together during single joint adjustment During movement the warning tone sounds – Emergency mode continuously at intervals of a few seconds. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
ATTERY STATUS XTERNAL POWER UNCTION TEST Communication with the battery is disrupted. SUPPLY The operating table must be restarted using the reset switch. Flashes red Not illuminated Lights red Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 273
Visual error signals Displays Meaning Not all components of the operating table UNCTION TEST EVEL POSITION system have moved to the level position Leveling faulty Lights red Flashes green Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
< 80 % Flashes green The battery is charging. Operating range of the batteries C < 10 % – non-usable range of the battery Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Usually, both ellipses are superimposed precisely on each other. This prevents any restriction in the tilt and Trendelenburg ranges. Full range of motion is possible in both directions (30 degree tilt, 45 degree Trendelenburg position). Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
The holder is fitted on the underside of the mounting plate (left side) in the ISM module. The holder is fitted on the top of the suspension plate (left side) in the ISM module. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 277
On every part listed there is a rating plate containing the serial number. Exception: The serial number on the telescopic spindle is located at the front on the guide column between the lift motor and power supply unit. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 278
The password for access to the online information system is available from the Service Center. Upon completion of work, package the defective part securely and send it back to Trumpf Medical. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
VDI 2230 for stainless steel screws as per the valid standard A2. The calculations are based on strength class 70 screws. Threads Torque for stainless steel screws - A2 (Nm) A/F70 17.5 34.3 59.5 Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Visual inspection of pictograms for any damage and whether they are easy to read Verification that all control elements are functioning Visual inspection of remote control cable connection for any damage Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 282
Verification of column covers Verification of bellows Verification of all seals and toothed belts in the operating table Verification of all mechanical coupling elements Verification that ratchet braces are functioning Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Column controller is defective. Check the column controller through the CAN test center. Replace column controller. Speaker is defective. Replace speaker. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 287
Check the motor controller circuit defective. board using the CAN test center. Check the power supply unit voltage on the motor controller circuit board. Replace motor controller circuit board. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 288
3°. Set the 3° the drives cannot run motor parameters using the CAN synchronously. test center. Update software. Replace gear. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 289
Power supply unit is defective. Check the power supply unit POWER SUPPLY column keypad do not light. through the CAN test center. Replace power supply unit. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 290
Check and repair the locking mechanism is defective. mechanism on the table component. No lubricant. Check the lubricant on the locking mechanism according to the lubrication schedule and apply where necessary. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
OR sensor – Detects a docked extension adapter – Reed sensor Endolight interface circuit – IR receiver / transmitter board – Connector socket for the wired remote control Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 292
– Includes absolute value measurement system for software end positions Battery (2x) – Provides autonomous supply of power – Lithium ion battery, 40.7 V / 4.8 Ah – Integrated protective circuitry – Records statistical battery data Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 293
Filter 12 A – Noise filter for supply voltage (40 V) in the power supply socket FW coupling point – Brings together the power supply and communication cables Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 294
– Generates oil pressure to lock / release the operating table and for the 5th wheel – Monitors the locking function and leveling through a pressure switch. not available on all operating table versions Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
This includes TRUMPF Technical Service and TRUMPF authorized, trained and certified repair and maintenance personnel. The password for access to the online information system is available from the Service Center. Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Page 304
Service Information Service Manual TruSystem 7000 Operating Table – 1 764 986 – 10/2016...
Need help?
Do you have a question about the TruSystem 7000 and is the answer not in the manual?
Questions and answers
i need screws for the clip that hangs the remote control. And a Clip.
@David M Slaybaugh
i need the clip and screws for the hand pendant