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Dell EMC Edge Gateway 5200 Service Manual
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Dell EMC Edge Gateway 5200 Service Manual

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Dell EMC Edge Gateway 5200
Service Manual
January 2022
Rev. A00

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Summary of Contents for Dell EMC Edge Gateway 5200

  • Page 1 Dell EMC Edge Gateway 5200 Service Manual January 2022 Rev. A00...

  • Page 2: Notes, Cautions, And Warnings

    A WARNING indicates a potential for property damage, personal injury, or death. © 2022 Dell Inc. or its subsidiaries. All rights reserved. Dell, EMC, and other trademarks are trademarks of Dell Inc. or its subsidiaries. Other trademarks may be trademarks of their respective owners.
  • Page 3 Contents Part I: Installation procedure for SSD....................4 Part II: Installation procedure for 4G and 5G expansion modules........... 7 Part III: Installation procedure for 2x isolated COM 422/485 or 232 uFM module......20 Part IV: Installation procedure for 2x GbE with PoE uFM module..........29 Part V: Installation procedure for 2x GbE LAN uFM module............
  • Page 4 Installation procedure for SSD About this task Installation of the SSD requires removal of the bottom panel, and the SSD bracket is preinstalled in the EGW-5200. Steps 1. Remove the eight screws from the bottom panel of the EGW-5200, as shown in the following figure, and remove the bottom panel.
  • Page 5 Figure 2. SSD bracket screw locations 3. Use four screws to mount the 2.5" SSD to the SSD bracket, as shown in the following figure. Figure 3. SSD mounted to SSD bracket NOTE: Four M3 screws are included in the unit package. 4.
  • Page 6 Figure 4. SSD assembly installation 5. Reattach the bottom panel. See the screw locations in step 1. Installation procedure for SSD...
  • Page 7 Installation procedure for 4G and 5G expansion modules About this task Installation of the 4G/5G expansion module requires an additional heat sink to ensure performance. Use the paddle-style antennas that are included with the expansion kit. The following figure shows the dimensions of the antenna.
  • Page 8 Table 1. Expansion module packing list - 4G (continued) Item Quantity Notes 4G label 4G heat sink Thermal pad Table 2. Expansion module packing list - 5G Item Quantity Notes Screw M3 x 6L Torque required: 4.0 kgf.cm Screw M3 x 4L Torque required: 4.0 kgf.cm Standoff H7.8 Torque required: 4.5 kgf.cm...
  • Page 9 Figure 7. Bottom panel screw locations Figure 8. Side panel screws Installation procedure for 4G and 5G expansion modules...
  • Page 10 Figure 9. Side panel nuts 3. Remove the rubber insert from the ANT1, ANT4 (5G only), ANT5, and ANT6 antenna holes. Figure 10. ANT1 antenna hole in side panel Figure 11. ANT4, ANT5, and ANT6 antenna holes in back panel and side panel Installation procedure for 4G and 5G expansion modules...
  • Page 11 4. Install the SMA cables into the antenna holes in the back and side panels. Align the flat section of the gold connector tube with the flat section of the antenna hole. Position the cable connector so that the sheet metal of the panel is between the two washers.
  • Page 12 5. Wire the SMA cables to the M.2 module, as shown in the following figures. Use cable clips to secure the cables. Figure 15. 4G cable routing Table 3. 4G cable routing Antenna Function Cable length (cm) ANT1 4G Main ANT5 4G GNSS ANT6...
  • Page 13 Figure 16. 5G cable routing Table 4. 5G cable routing Antenna Function Cable length (cm) ANT1 5G FR1 TX/RX ANT4 LTE/5G RX ANT5 LTE/5G RX ANT6 5G FR1 TX/RX Installation procedure for 4G and 5G expansion modules...
  • Page 14 Figure 17. 5G M.2 module wiring 6. Install the 4G or 5G module in the location indicated with a red rectangle in the following figure. Figure 18. M.2 module location 7. Apply the thermal pad, as shown in the following figure. Installation procedure for 4G and 5G expansion modules...
  • Page 15 Figure 19. Thermal pad 8. Slide the protection bracket of IPEX connectors into position, as shown in the following figure. Installation procedure for 4G and 5G expansion modules...
  • Page 16 Figure 20. Protection bracket 9. Install the standoff, as shown in the following figure. Figure 21. Standoff installed 10. Assemble the standoffs on the heat sink. Screw the standoffs tightly into position, as shown in the following figures. Installation procedure for 4G and 5G expansion modules...
  • Page 17 Figure 22. Standoff screw hole locations Figure 23. Standoff screws assembled 11. To apply the heat sink onto the M.2 module, screw the heat sink into position, as shown in the following figure, then use the screws and nuts to reattach to the side panel. Installation procedure for 4G and 5G expansion modules...
  • Page 18 Figure 24. Heat sink installation 12. Organize the SMA cables in the chassis to avoid kinks. Figure 25. SMA cable organization 13. Use the twelve screws to reattach the bottom panel to the chassis and the heat sink. Installation procedure for 4G and 5G expansion modules...
  • Page 19 Figure 26. Reattach the bottom panel Installation procedure for 4G and 5G expansion modules...
  • Page 20 Installation procedure for 2x isolated COM 422/485 or 232 uFM module About this task Installation requires the removal of WiFi, as well as COM3 and COM4 ports. The 4-port COM cable must be replaced with a dual-port COM cable (included). Table 5.
  • Page 21 Figure 27. Bottom panel screw locations NOTE: If 4G or 5G is installed, you must also remove the remaining four screws. 2. To access the mPCIe assembly beneath, remove the heat sink. Remove the screws of the heat sink to the side panel and motherboard, as shown in the following figures.
  • Page 22 Figure 29. Motherboard screws and WiFi cable connectors 4. Disconnect the 4-port COM cable from the motherboard header and from the front I/O panel, and cut the cable tie, as shown in the following figure. Figure 30. Disconnect COM port cable 5.
  • Page 23 Figure 32. Install screws and nuts on side panel Figure 33. Install screws and nuts on bottom panel NOTE: Reuse screws removed from this step. 7. Remove the screws of the front I/O panel, as shown in the following figure. Remove the 4-port COM cable from the front I/O panel.
  • Page 24 Figure 34. I/O panel screw locations 8. Install the new dual-port COM cable (included). Connect to the front I/O panel with the port labeled A to COM1 and B to COM2, then connect the other end of the cable to the motherboard header. Figure 35.
  • Page 25 9. Secure the Isolated COM ports to the Isolated COM I/O panel. Use the four screws on the panel, as shown in the following figure. Figure 37. COM ports installed on Isolated COM I/O panel Use the following table to configure the Isolated COM ports. Table 7.
  • Page 26 Figure 39. Isolated COM 422/485 mPCIe installed on motherboard Figure 40. Isolated COM 232 mPCIe installed on motherboard 12. Connect the cables from the Isolated COM ports to the Isolated COM mPCIe module. Use a cable tie, as shown with a red circle in the following figure.
  • Page 27 Figure 41. Cables from ports to Isolated COM 422/485 mPCIe module with cable tie Figure 42. Cables from ports to Isolated COM 232 mPCIe module with cable tie (COM A > CN1, COM B > CN2) 13. Use the screws to reattach the bottom panel. See the screw locations in step 1. 14.
  • Page 28 Figure 43. Antenna hole caps Installation procedure for 2x isolated COM 422/485 or 232 uFM module...
  • Page 29 Installation procedure for 2x GbE with PoE uFM module About this task Installation requires the removal of WiFi, as well as COM3 and COM4 ports. The 4-port COM cable will be replaced with an included dual-port COM cable. Table 8. Expansion module packing list Item Quantity Notes...
  • Page 30 Figure 44. Bottom panel screw locations NOTE: If 4G or 5G is installed, you must also remove the remaining four screws. 2. To access the mPCIe assembly beneath, remove the heat sink. Remove the screws of the heat sink to the side panel and motherboard, as shown in the following figures.
  • Page 31 Figure 46. Motherboard screws and WiFi cable connectors 4. Disconnect the 4-port COM cable from the motherboard header and from the front I/O panel, and cut the cable tie, as shown in the following figure. Figure 47. Disconnect COM port cable 5.
  • Page 32 Figure 49. Install screws and nuts on side panel Figure 50. Install screws and nuts on bottom panel NOTE: Reuse screws removed from Step 1. Nuts are included in the kit. 7. Remove the screws of the front I/O panel, as shown in the following figure. Remove the 4-port COM cable from the front I/O panel.
  • Page 33 Figure 51. I/O panel screw locations 8. Install the new dual-port COM cable (included). Connect to the front I/O panel with the port labeled A to COM1 and B to COM2, then connect the other end of the cable to the motherboard header. Figure 52.
  • Page 34 9. Apply the thermal pad to the uFM module, and remove the nut and washer from the DC IN jack, as shown in the following figure. Figure 54. Apply thermal pad and remove nut and washer 10. Connect the uFM board to the I/O panel that is included in the Expansion Module, using the two screws and the nut and washer of the DC IN jack, as shown in the following figures.
  • Page 35 Figure 57. Bracket secured to motherboard 12. Secure the uFM module to the bracket and device chassis, and secure the GbE with PoE I/O panel to the front I/O panel, as shown in the following figures. Figure 58. uFM module secured to bracket and chassis Installation procedure for 2x GbE with PoE uFM module...
  • Page 36 Figure 59. GbE with PoE I/O panel secured to front I/O panel 13. Install the cable clip to the bracket, as shown in the following figure. Figure 60. Cable clip on bracket 14. Secure the mPCIe LAN board to the motherboard, as shown in the following figure. Figure 61.
  • Page 37 Figure 62. LAN cables from GbE with PoE module to mPCIe LAN board with cable ties 16. Use the screws to reattach the bottom panel. See the screw locations in step 1. 17. Insert the rubber caps into the antenna holes, as shown in the following figure. Figure 63.
  • Page 38 Installation procedure for 2x GbE LAN uFM module About this task Installation requires the removal of WiFi, as well as COM3 and COM4 ports. The 4-port COM cable will be replaced with an included dual-port COM cable. Table 9. Expansion module packing list Item Quantity Notes...
  • Page 39 Figure 64. Bottom panel screw locations NOTE: If 4G or 5G is installed, you must also remove the remaining four screws. 2. To access the mPCIe assembly beneath, remove the heat sink. Remove the screws of the heat sink to the side panel and motherboard, as shown in the following figures.
  • Page 40 Figure 66. Motherboard screws and WiFi cable connectors 4. Disconnect the 4-port COM cable from the motherboard header and from the front I/O panel, and cut the cable tie, as shown in the following figure. Figure 67. Disconnect COM port cable 5.
  • Page 41 Figure 69. Install screws and nuts on side panel Figure 70. Install screws and nuts on bottom panel NOTE: Reuse screws removed from step 1. Nuts are included in the kit. 7. Remove the screws of the front I/O panel, as shown in the following figure. Remove the 4-port COM cable from the front I/O panel.
  • Page 42 Figure 71. I/O panel screw locations 8. Install the new dual-port COM cable (included). Connect to the front I/O panel with the port labeled A to COM1 and B to COM2, then connect the other end of the cable to the motherboard header. Figure 72.
  • Page 43 9. Secure the GbE LAN uFM module to the GbE LAN I/O panel. Use the two screws on the panel, as shown in the following figure. Figure 74. GbE LAN ports installed on GbE LAN I/O panel 10. Install the bracket on the motherboard, as shown in the following figure. Figure 75.
  • Page 44 11. Secure the GbE LAN I/O panel to the front I/O panel. Use the two screws to the sides of the GbE LAN I/O panel and the two screws on the bottom edge of the chassis. Use three screws to secure the module to the bracket, as shown in the following figure.
  • Page 45 Figure 78. Cable clip attached 14. Connect the LAN cables from the uFM module to the mPCIe module. Use a cable tie, as shown with red circles in the following figure. Figure 79. Cables from uFM to mPCIe module with cable ties 15.
  • Page 46 Figure 80. Antenna hole caps Installation procedure for 2x GbE LAN uFM module...
  • Page 47 Installation procedure for 2x Canbus uFM module About this task Installation requires the removal of WiFi, as well as COM3 and COM4 ports. The 4-port COM cable will be replaced with an included dual-port COM cable. Table 10. Expansion module packing list Item Quantity Notes...
  • Page 48 NOTE: If 4G or 5G is installed, you must also remove the remaining four screws. 2. To access the mPCIe assembly beneath, remove the heat sink. Remove the screws of the heat sink to the side panel and motherboard, as shown in the following figures. Figure 82.
  • Page 49 Figure 84. Disconnect COM port cable 5. Remove the SMA cables from the ANT2 and ANT3 antenna ports, as shown in the following figure. Figure 85. Remove SMA cables 6. Install screws and nuts to holes (previously used to secure the heat sink) in the side panel and bottom panel, as shown in the following figures.
  • Page 50 Figure 87. Install screws and nuts on bottom panel NOTE: Reuse screws removed from step one. Nuts are included in the kit. 7. Remove the screws of the front I/O panel, as shown in the following figure. Remove the 4-port COM cable from the front I/O panel.
  • Page 51 Figure 89. Connect new COM ports to I/O panel Figure 90. Connect dual-port COM cable to motherboard header 9. Secure the Canbus ports to the Canbus I/O panel. Use the four screws on the panel, as shown in the following figure. Figure 91.
  • Page 52 Figure 92. Canbus I/O panel installed on front I/O panel 11. Install the Canbus mPCIe module on the motherboard. Use the two screws in the corners of the module, as shown in the following figure. Figure 93. Canbus mPCIe installed on motherboard 12.
  • Page 53 Figure 94. Cables from ports to Canbus mPCIe module with cable tie 13. Use the screws to reattach the bottom panel. See the screw locations in step 1. 14. Insert the rubber caps into the antenna holes, as shown in the following figure. Figure 95.
  • Page 54 Installation procedure for 8x DI/O uFM module About this task Installation requires the removal of COM3 and COM4 ports. The 4-port COM cable will be replaced with an included dual-port COM cable. Table 11. Expansion module packing list Item Quantity Notes Screw M3 x 4L Torque required: 4.0 kgf.cm...
  • Page 55 Figure 96. Bottom panel screw locations NOTE: If 4G or 5G is installed, you must also remove the remaining four screws. 2. Remove the screws of the front I/O panel, as shown in the following figure. Figure 97. I/O panel screw locations 3.
  • Page 56 Figure 98. Disconnect COM port cable 4. Install the new dual-port COM cable (included). Connect to the front I/O panel with the port labeled A to COM1 and B to COM2, then connect the other end of the cable to the motherboard header. Figure 99.
  • Page 57 Figure 101. DI/O port installed on DI/O front panel 6. Install the bracket on the motherboard, as shown in the following figure. Figure 102. Bracket installed 7. Install two standoffs on the bracket, as shown in the following figure. Figure 103. Standoffs installed on bracket Installation procedure for 8x DI/O uFM module...
  • Page 58 8. Secure the DI/O front panel to the main I/O panel. Use the two screws to the sides of the DI/O front panel and the two screws on the bottom edge of the chassis. Use two screws to secure the module to the standoffs on the bracket, as shown in the following figure.
  • Page 59 Figure 106. DI/O connector pin locations Table 12. DI/O connector pin definitions Signal Signal Signal DI0_L DI0_H DI1_L DI1_H DI2_L DI2_H DI3_L DI3_H DI4_L/DI5_L DI4_H GND_DIO DI5_H DI6_L/DI7_L DI6_H +VDIO_EXT DI7_H +5V0_DIO GND_DIO 10. Use the screws to reattach the bottom panel. See the screw locations in step 1. Installation procedure for 8x DI/O uFM module...