Tritium RTM75 Installation Manual
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Tritium RTM75 Installation Manual

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RTM - 75kW
Installation Manual
I N N O V A T I N G Y O U R F U T U R E

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Summary of Contents for Tritium RTM75

  • Page 1 RTM - 75kW Installation Manual I N N O V A T I N G Y O U R F U T U R E...

  • Page 3: Table Of Contents

    Auxiliary field wiring - Safety loop Auxiliary field wiring - Undervoltage trip Auxiliary wiring - Shunt trip Auxiliary wiring - Emergency stop Auxiliary wiring - GMI Appendix TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...

  • Page 4: Important Safety Instructions

    Symbol Grounding instructions Wiring This unit must be connected to a grounded, metal, permanent wiring Tritium recommends the use of copper system. An equipment-grounding cables. conductor must be run with circuit conductors and connected to the Take care to observe local regulations...
  • Page 5 Tightening torque Wiring and earth terminals 20Nm Weather rating IP65 Electronics Enclosure TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...

  • Page 6: Packaging, Handling, & Receipt

    Check the weight on the delivery documents, and ensure the lifting apparatus used is compatible. TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...

  • Page 7: Site Configuration

    It is critical to product safety and foundation and level of the RTM-75kW warranty that IP65 is achieved for user unit baseplate prior to fixing. all input wiring. TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...
  • Page 8 Measurements are from the RTM foundation points. Do not scale drawing. Dimensions in mm. Keep clear area Front of charger Cable range With cable management up to 4650mm TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...

  • Page 9: Baseplate Dimensions

    A lower wind load rating will apply in retrofit installation. Do not scale. All dimensions shown in mm. A mounting stencil may be supplied by Tritium at customer request. TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au...

  • Page 10: Site Preparation - Underground Wiring

    Note: Use expanding foam to fill in or around the conduit, to avoid it filling with water and debris. TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...
  • Page 11 205mm Cut Input from sheath wiring L1 & L2 185mm from sheath cut Cut wiring sheath ETHERNET 400mm from Trim to suit foundation TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...

  • Page 12: Site Preparation - Above Ground Wiring

    Note: This installation is not suited to route ethernet wiring. Cut conduit 470mm from foundation hole HP Input Grounding 785mm AUX Field Charger front wiring 1050mm TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...
  • Page 13 205mm Cut Input from sheath wiring L1 & L2 185mm from sheath cut Cut wiring sheath ETHERNET 480mm from Trim to suit foundation hole TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...

  • Page 14: Site Preparation - Local Earth

    Note: This does not remove the need to attach the Protective Earth conductor at the charger input terminals. TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...

  • Page 15: Installation Requirements & Equipment

    Two people may be required, because instructions before it is used. Prior to the unit could swing. installation, contact your supplier to orga- nise commissioning information. TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...

  • Page 16: Unpacking

    Ensure the connection to the Remove the cardboard crate lid and slide lifting apparatus is secure at all times. out the crate end. Lifting Straps Shipping Baseplate TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...
  • Page 17 Take care while installing to ensure the charging cables are not damaged by placing them out of the way. TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...

  • Page 18: Installation

    Opening the unit with the cable plugs sitting in the holsters will damage the plugs. TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...
  • Page 19 2x security screws on each side panel. Remove the security screws and washers. Open the side panels. Unhook cable TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...
  • Page 20 TO SLIDE THE TO DISENGAGE LATCH AWAY FROM THE HOOK FROM THE HOOK 7. Remove escutcheon Remove the 6x M8 hex bolts and escutcheon. TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...
  • Page 21 9. Remove fasteners Remove the 3x bolts and nuts on the wiring terminals and the nut on the grounding stud. TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...

  • Page 22: Wiring In - Underground Gland And Conduit

    HP Input + field Grounding wire 470mm auxiliary conduit conduit HP Input + field Grounding wire Sealant Provided area Seals cable cable gland gland TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...
  • Page 23 If in doubt, use an appropriate outdoor rated seal- ant. When the cable gland has been tightened, pull on the cable to ensure it doesn’t slip. TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...

  • Page 24: Wiring In - Above Ground With Conduit

    Feed the wiring and conduit fitting through the 50mm gland plate hole, and secure the conduit fitting to the gland plate with the lock nut. TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...

  • Page 25: Wiring In - Above Ground With Cable Glands

    470mm of internal wire from the gland When the cable gland has been plate. tightened, pull on the cable to ensure it doesn’t slip. TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...

  • Page 26: Wiring In - Alternative Gland Plate

    Torque to 2Nm. When the cable gland has been tightened, pull on the cable to ensure it doesn’t slip. TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...

  • Page 27: Wire Termination

    Earth wire: 20Nm Auxiliary field wiring Refer to the Auxiliary field wiring section for information regarding adding optional safety features to the RTM-75kW. FERRITE TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...

  • Page 28: Ethernet Port

    The shield should be earthed at the building end, because the shield will not be connected at the charger end. TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...

  • Page 29: Sim Card Installation

    Reinsert the 4G modem card back into the slot on a 45 degree angle to engage the spring finger. Fix with the M3 screw. TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...

  • Page 30: Closing Checklist

    Do not over tighten. conduit is tightly fitted with appropriate sealing. 5. Fuse-disconnect switch 3. Reinstall terminal covers Turn the fuse-disconnect switch to the vertical position. TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...
  • Page 31 FLIP HANDLE DOWN LATCH CLOSED CHECK ALL LATCHES ARE HOOKED, CLOSED, AND THE DOOR SEAL IS COMPRESSED TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...
  • Page 32 Hook the cord into the cut-out in the top of the side panel and close the panel. Hook cable TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...
  • Page 33 Align the fasteners with the brackets on the enclosure box. Use the 5mm Pin Hex tool to fix into position. Do not over tighten. TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...

  • Page 34: Auxiliary Field Wiring Terminals

    FW6-UV TRIP COM FW7-ESTOP FW8-ESTOP COM FW9-CHASSIS REF FW10-GMI REF Auxiliary field wiring must be routed behind the HP input wiring and switch plate as shown. TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...

  • Page 35: Auxiliary Field Wiring - Safety Loop

    Faults detected on the safety loop not trips within the safety loop: only de-energise the 3Ø input contactor but also trigger external Undervoltage trip and Shunt trip relays. TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...

  • Page 36: Auxiliary Field Wiring - Undervoltage Trip

    Undervoltage detection function in order to bootstrap the turn on process, because an unpowered charger will not close the trip relay. TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...
  • Page 37 Under Voltage normally open relay, thus removing the control voltage from upstream Under Voltage trip coil and isolating all supply power from the charger. TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...

  • Page 38: Auxiliary Wiring - Shunt Trip

    Contact specifications for the charger at power-up. normally open clean contact relay are listed in Appendix: Datasheet for TE Connectivity Potter & Brumfield Relays (V23105A5405A201). TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...

  • Page 39: Auxiliary Wiring - Emergency Stop

    Estop input. A continuity break Estop. between FW7 and FW8 induces an Undervoltage trip, shunt trip and opens TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...

  • Page 40: Auxiliary Wiring - Gmi

    FW9 – Chassis REF is an accessible FW9 and FW10 needs to be removed reference point to Chassis, enabling a before using this feature. jumper between FW9 and FW10 to TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...

  • Page 41: Appendix

    Appendix Contact Data for TE Connectivity Potter & Brumfield Relays (V23105A5405A201) TRI153.INS.046.3 - 08 March 2021 RTM - 75kW User Unit Installation Manual www.tritium.com.au  V eefil®isaregisteredtrademarkofTritiumPtyLtd.©2021TritiumPtyLtd...

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