MIMAKI JV300-130 Installation Manual
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MIMAKI JV300-130 Installation Manual

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Service Documents
INSTALLATION GUIDE
MIMAKI ENGINEERING CO., LTD.
URL:h ttp:// eng. mimaki.co.jp/
D500939-13

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  • Page 1 Service Documents INSTALLATION GUIDE MIMAKI ENGINEERING CO., LTD. URL:h ttp:// eng. mimaki.co.jp/ D500939-13...

  • Page 3: Table Of Contents

    7.4 Dot Position Adjustment (Service mode) ....7-11 7.5 Dot Position Adjustment (User menu) ....7-14 © 2014 MIMAKI ENGINEERING CO.,LTD. Contents...

  • Page 4: About The Installation Guide

     Documents related to this unit Documents other than this document which describe the JV300 are listed below. Refer to these as required. • Operation Manual (included with product) • Mechanical Drawing • Maintenance Manual • Accessories List © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...

  • Page 5: Description Of The Ink Used

    Hand the “Material Safety Data Sheet (MSDS)” over to the user who will actually use this unit. Furthermore, explain about the following items with regards to using the product safely. • Usage environment • Emergency measures © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...

  • Page 6: Main Unit Specifications

    Office equivalent Weight Main unit 170 kg 200 kg External dimensions 2,525 x 700 x 1,392 mm 2,775 x 700 (900) x 1,392 mm (W) x (D) x (H) “( )” is with the AMF. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.1...

  • Page 7: Installation Space

    Revised JV300 2014.04.11 3. Installation Space 1,000 mm or more 500 mm or more 500 mm or more 2700mm (AMF : 2900mm) 1,000 mm or more 130 model : 3550mm 160 model : 3800mm © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...

  • Page 8: Printer Assembly

     In order to prevent accidental cuts, always wear gloves when performing disassembly and assembly work.  When carrying out the work, ensure that there is sufficient surrounding space, and install in a stable location.  This product is extremely heavy. Take great care when handling the product. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...

  • Page 9: Unpacking

     Do not dispose the metal sheet for packing and Metal sheet for the rubber feet since these will be stored by packing attaching to the main unit after the installation of machine. Rubber feet © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.1...

  • Page 10: Assembling The Stands And The Device

     When fixing the roll guide BKT, press it in the direction of the arrow and tighten the screws. Roll guide BKT A Direction to press Roll guide BKT A [TS model] Direction to press Roll guide BKT R Roll guide BKT B © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 11 4 hexagon socket head screws (SSWP4x4(R)) (such that the screw touches the roll guide).  Use the provided hexagonal wrench (size 2). Temporary tightening Guide Temporary tightening © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 12 9. Tighten the 4 hexagon socket head screws (SSWP4x4(R)) that were temporarily tightened on the step 7. (Tighten the screw 90°angle once it hits the roll guide.) Tightening Tightening 10. Lock the four stoppers of the stand. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.1...
  • Page 13  Use the provided hexagonal wrench (size 6). Stay 1 12. Using the 8 screws (CS6x55 Black), attach the Stay 2 to the Stay 1. Stay 2 13. Hold the handles of the plotter by four people. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 14 3. Fully tighten the screws that were loosened on the step (1).  Hold down the stand stay and tighten the screw. 4. Fully tighten the screws that were temporarily tightened on the step (2). © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 15 Basis 3 Inch Roll Media Roll Holder Set Position 3 Inch Roll Media Roll Holder 2 Inch Roll Media Set Position 2 Inch Roll Media Roll Holder Roll Holder Side (Back of the unit) © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 16 21. Insert the cable of the take-up device into the connector on the bottom surface of electric unit. 22. Using the screw (M5x15), connect the ground line to the right leg of the take-up device unit. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 17 INSTALLATION GUIDE > Printer Assembly > Assembling the Stands and the Device Rev. Issue 2014.04.11 Revised 2014.05.08 F/W ver. 1.00 Remark Model JV300 4.2 Assembling the Stands and the Device 23. Fix the cable of the take-up device unit with the cable clamps (x2). © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.1 P.10...

  • Page 18: Mounting The Accessories

    2 [4.2 Assembling the Stands and the Device -P.3]. Tightening Stay 2 5. Fix the tank tray to the right leg with the 2 screws (M5x15). Tank tray Right leg © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.1 P.11...
  • Page 19  The waste ink tank is stowed in the maintenance space. Angular waste ink tank 8. Close the tank stopper. Put a hook of the tank stopper in a hole of the printer then lock © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0 P.12...

  • Page 20: Removing The Stopper

    INSTALLATION GUIDE > Printer Assembly > Removing the Stopper Rev. Issue F/W ver. 1.00 Remark Model Revised JV300 2014.04.11 4.4 Removing the Stopper  Work procedures 1. Open Front cover, remove the 2 screws (P3x8SMW), and remove head stopper. Head stopper © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0 P.13...

  • Page 21: Storage Of Packing Components

    (P4x20 SMW x 4). Rubber feet Metal sheet for packing 2. Attach the stay 1 on the back surface of main unit with the screws (CS6x20 SMW x 6). Stay 1 © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.1 P.14...
  • Page 22 3. Using the screws (CS6x55 black x4), attach the extra stay 2 to the stay 1. Stay 1 Stay 2 4. Attach the head stopper to the stay 1 with the screws (P3x8 SMW x 2). Stay 1 Head stopper © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0 P.15...

  • Page 23: Check And Cleaning The Lm Guide

     The grease is applied for the purposes of corrosion prevention and lubrication, so do not remove any more than necessary, and do not use alcohol or similar. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.1 P.16...

  • Page 24: Ink Set

     List of work procedures Work operation Description Refer to 1 Changing of Joint Confirm the above ink paths, and change the joint concerned. 5.1 (p.2) 2 Adjustments When Using 5.2 (p.8) Sublimation Transfer Ink © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.2...

  • Page 25: Changing The Joints

    4+Dk ink set (Sb53) 6-color ink set (Sb53) 6+Dk ink set (Sb53) Joint change procedure  Work procedures 1. Remove cartridge rear cover from the back panel of the main unit. Cartridge rear cover © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.2...
  • Page 26  Be sure to confirm that the hook of the fitting is hanging on the 3-way fitting. 4. Attach the Cap-outer to the Fitting. Cap-outer 5. Return the cartridge rear cover to the original location, and affix using the screws. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 27 2. Shift the cover fulcrum pin BKT to right, and remove the front panel cover M. Cover fulcrum pin BKT 3. Remove the front cover. Front cover 4. Remove the carriage cover. Carriage cover © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.1...
  • Page 28 Solid line in orange: Connect to 1-8 and 2-8 Dotted line in orange: Connect to 1-7 and 2-7 [300 model] White White  For the tube tag, refer to the following. White White Not inserted © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.1...
  • Page 29 Fitting to the 3-ways fitting. 3-ways fitting  Attach it so that the step of F seal rubber 300 is at F seal rubber 300 the side of the 3-ways fitting. Fitting Cap-outer © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 30 Connect to the No. 2 cartridge. Connect to the No. 4 cartridge. 1st pump 2nd pump 10. Put back Removed covers at the original positions. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.1...

  • Page 31: Adjustments When Using Sublimation Transfer Ink

    2. Shift the cover fulcrum pin BKT to right, and remove the front panel cover M. Cover fulcrum pin BKT 3. Remove the front cover. Front cover 4. Move the head over the platen. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 32 CPL angle spacer 2. CPL angle spacer 2 8. Pull out the CPS angle spacer 1. 9. Insert the CPS angle spacer 1 pulled out under the CA right CA right base base. CPS angle spacer 1 © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 33 10. Pull out the CPL angle spacer 2. 11. Insert the CPL angle spacer 2 pulled out under the CA left CPL angle spacer 2 base. 12. Tighten the four screws loosened in the Step 6. CA left base © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0 P.10...
  • Page 34 Screw of Cover fulcrum pin BKT Front panel cover M 2. Shift the cover fulcrum pin BKT to right, and remove the front panel cover M. Cover fulcrum pin BKT 3. Remove the front cover. Front cover © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0 P.11...
  • Page 35 5. Remove the carriage cover. Carriage cover 6. Remove the under cover R. Under cover R 7. Loosen the head lock screw with a standard screw driver or a coin. Head lock screw Head lock screw © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0 P.12...
  • Page 36 4 mm ~ 5 mm 9. Tighten the head lock screw with a standard screw drive or a coin. Head lock screw Head lock screw 10. Put back Removed covers at the original positions. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0 P.13...

  • Page 37: Power Supply Related

    2 Connecting the Power Cable Connect the power supply cable 6.2 (p.3) 3 Turning the Power On Turn on the power supply 6.3 (p.4) 4 Turning the Power Off Turn off the power supply 6.4 (p.5) © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...

  • Page 38: Setting The Voltage Selector

     Because the device may be damaged by an incorrect setting, do not change the setting after installation. 1. Switch the voltage selector switch to the side for the voltage you are using.  220V at shipping. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...

  • Page 39: Connecting The Power Cable

    2. Insert the power cable into the inlet of this device. 3. Lock the power cable. Run the power cable through the clamp, and lock the clamp until it clicks. 4. Insert the power plug into a plug socket. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.1...

  • Page 40: Turning The Power On

    “ | ” side, the main power will be on. 2. Turn the power on, by pressing the [END/POWER] key. 3. When the power is turned on, the firmware version is displayed. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.1...

  • Page 41: Turning The Power Off

     Do not turn off the main power switch on the side, as this will stop the function for preventing nozzle blockages from functioning. 1. Turn the power off, by giving the [END/POWER] key a long press. 2. The confirmation screen of power OFF is displayed. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.1...

  • Page 42: Outputting Plots

    4 Dot Position Adjustment Execute dot position adjustment if misalignments occur during bidirectional plotting 7.4 (p.11) (Service mode) 5 Dot Position Adjustment Execute dot position adjustment if misalignments occur during bidirectional plotting 7.5 (p.14) (User menu) © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...

  • Page 43: Performing The Initial Ink Fill

    When the power is turned on, the firmware version is displayed. Boot(logo)  Ensure the front cover is closed. TEST PRINT/ MENU REMOTE CLEANING LOCAL version TEST PRINT/ MENU REMOTE CLEANING LOCAL TEST PRINT/ MENU REMOTE CLEANING © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.2...
  • Page 44 8. Press [ENTER], and discharge the filling fluid within the ink route.  Be sure to confirm that no cartridge has been set. Discharge SHIPPING LIQID Start 9. Press the [ENTER] key. Discharge SHIPPING LIQID Discharging Please Waint… © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.1...
  • Page 45 Carry out the next operation after confirming that the cartridge has been surely removed. Discharge FILLING LIQUID 13. Press [ENTER], and start the discharging of filling fluid. Start Discharge FILLING LIQUID Discharging Please Waint… © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.2...
  • Page 46 Maintenance washing cartridge 16. Press the [ENTER] key, and start fill up the rout of the Fill up MAINT.LIQUID maintenance washing liquid. Start Fill up MAINT.LIQUID Filling up Please wait… © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.2...
  • Page 47 [Cleaning] or [Ink filling (Maintenance)].  When you performed [5.2 Adjustments When Using Sublimation Transfer Ink -P.8], adjust the head below after ink filling has been completed. MAINTENANCE MANUAL 4.2.1 SLANT ADJUST 4.2.2 STAGGER ADJUST 4.2.4 DROP. POS © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.1...
  • Page 48 FILL UP INK ・SOFT ・NORMAL ・HARD Select Fill up Color 2. Select the nozzle having the nozzle missing. ・M ・C ・Y ・K FILL UP INK 3. Press the [ENTER] key. Filling up Please wait © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...

  • Page 49: Performing A Test Print

    The test print begins. TEST PRINT > When the printing finishes, the printer returns to local. CLEANING > STATION MAINTENANCE > TEST PRINT SCAN DIR. > FEED DIR. > TEST PRINT PRINTING Prease Wait… © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 50 3. Check the results of the test print. If the result is normal, the operation is finished. If the result is abnormal, execute head cleaning (7.3 (p.10)) ink filling (Operation Manual). Nozzle is Ink is dirty blocked Normal pattern Abnormal pattern © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...

  • Page 51: Cleaning The Heads

    • Repeatedly perform cleaning and test plot until the test plot result is normal. Execute the following settings after performing head cleaning. • Feed Correction (Operation Manual) • Dot position adjustment (7.4 (p.11)), (7.5 (p.14)) © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0 P.10...

  • Page 52: Dot Position Adjustment (Service Mode)

    11. Press the [ENTER] key to draw the pattern. [ENTER] : To start Pattern drawing #PRINT ADJUST SELECT :SiDir [] : To the compensation display (Without drawing) #PRINT ADJUST SiDir :PRINT Pattern drawing © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.2 P.11...
  • Page 53 [ENTER] : Confirms (Next) SELECT:BiDir SiDir ReDir 18. Press the [ENTER] key to draw the pattern. #PRINT ADJUST [ENTER] : To start Pattern drawing BiDir:PRINT [] : To the compensation display (Without drawing) Pattern drawing © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0 P.12...
  • Page 54 20. When compensated, draw and check the patterns again. 540Std BiDir WF3 = 0.0 Repeat “Drawing -> Checking (Compensating)” until any compensation is not required. -50.0~50.0 © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0 P.13...

  • Page 55: Dot Position Adjustment (User Menu)

    • If the correction value is not in the range of -40 to 40, adjust :-40.0〜40.0 the head height and then repeat the procedure from Step 2. 8. Press the [ENTER] key. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0 P.14...
  • Page 56 Print patterns 1 to 8. Each matches the following PATTERN4 chart. Waveform Y-resolution Speed :-40.0〜40.0 PATTERN1 PATTERN2 PATTERN3 PATTERN4 PATTERN5 PATTERN6 PATTERN7 PATTERN8 1440 10. Press the [END] key several times to finish. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.2 P.15...
  • Page 57 MEMO...
  • Page 58 MEMO...
  • Page 59 MEMO...
  • Page 60 D500939-13-19062014 FW: 1.3 ©2014 MIMAKI ENGINEERING CO., LTD.

This manual is also suitable for:

Jv300-160

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