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Table of Contents
Related Manuals for DANA BREVINI BZ1-204
Summary of Contents for DANA BREVINI BZ1-204
- Page 1 ® Installation and Maintenance Manual Pump Drives BZ IMM-0007EN March 2022...
- Page 2 © Copyright 2022 Dana Incorporated All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means, electronic or oth- erwise, without prior written approval.
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Page 3: Table Of Contents
FP FLEXPLATE COUPLING MAINTENANCE: ....................24 UNSCHEDULED MAINTENANCE:........................24 SCRAP DISPOSAL: ..........................25 GEARBOX DISPOSAL: ............................. 25 ECOLOGY INFORMATION: ..........................25 INSTRUCTIONS FOR SUITABLE WASTE TREATMENT ................25 PROBLEMS AND RELATIVE SOLUTIONS ..................26 IMM-0007EN Pump Drives BZ Dana Incorporated... - Page 4 Dana Incorporated IMM-0007EN Pump Drives BZ...
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Page 5: Introduction
1 INTRODUCTION Dana Incorporated would like to thank you for choosing one of its products and is pleased to include you among its preferred Customers. The company hopes you will be satisfied when using the gear unit. 1.1 HOW TO CONSULT THE MANUAL It is easy to consult this manual by referring to the table of contents which can be used to find the subject of interest very quickly. -
Page 6: Warranty / Liability
Dana will either (i) if the repair is performed by Customer with Dana's prior written consent, reimburse Customer for costs of spare parts as per Dana's official spare parts list, including the applied discount, and within the limit of the purchase... -
Page 7: Tracking List
TRACKING LIST 1.7 TRACKING LIST Table 1: File Name Rev. Date Description IMM-0007EN - Pump Drives BZ 14/03/2022 Document issued 1.8 MODELS Pump Drives BZ IMM-0007EN Pump Drives BZ Dana Incorporated... -
Page 8: Technical Data
Date of production: month/year - country of production Description Gear unit output Reduction ratio Gear unit input Info Bar code Serial number 2.1 CODE DESCRIPTION: Table 2: BZ3-340 1,35 Pump drive size Pump drive output Ratio Pump drive input Dana Incorporated IMM-0007EN Pump Drives BZ... -
Page 9: Configurations
Filler - Breather plug Filler - Breather plug Drain - Magnetic plug Rotated 180° Rotated 180° Filler - Breather plug Oil dipstick Oil dipstick Drain - Magnetic plug Drain - Magnetic plug Filler - Breather plug IMM-0007EN Pump Drives BZ Dana Incorporated... - Page 10 Filler - Breather plug - Forced circulation Forced circulation Pump drive: BZ4-470 Oil dipstick Filler - Breather plug - B, C Forced circulation Level Drain - Magnetic plug D, E, F - Forced circulation Dana Incorporated IMM-0007EN Pump Drives BZ...
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Page 11: Supply Condition
The internal parts of the gear unit casings and drives are also protected with rust-in- hibitor oil. All the gear units, unless otherwise indicated in the contracts, are supplied without lubrication. IMM-0007EN Pump Drives BZ Dana Incorporated... -
Page 12: Packing, Handling, Receipt
For transport, the product can be protected (in its most exposed parts) with impermeable materials or placed on a wooden pallet and fixed to it by straps or fastenings in order to obtain a single rigid body. Dana Incorporated IMM-0007EN Pump Drives BZ... -
Page 13: Handling
Never tilt or turn over the packing during transport. IMPORTANT: The packages are not stackable. If the packages are unloaded by a lift truck, make sure the weight is balanced on the forks. IMM-0007EN Pump Drives BZ Dana Incorporated... -
Page 14: Reception
– Cut the inner strap (pay attention to the ends, which could strike the operator). – Remove the gearbox from the pallet. If any damage, defects or shortages are detected, immediately notify the Dana Motion Systems Italia S.r.l. Assistance Service. Dana Incorporated... -
Page 15: Handling The Gearbox Without Packing
During transport, avoid dangerous swaying of the load which could become unbalanced and fall. Do not place anything on top of the gearbox during transport, as some parts could get permanently damaged. IMM-0007EN Pump Drives BZ Dana Incorporated... -
Page 16: Storage
The efficiency of the rotary seals will deteriorate in case of storage exceeding 6 months. It is advisable to do a pe- riodical check by rotating the internal gears by hand, turning the input shaft. Dana Incorporated IMM-0007EN Pump Drives BZ... -
Page 17: Installation
For pump drives installed in unprotected environments, use rust-inhibitor paint and protect the oil guard with water-repellent grease. NOTE: Dana Incorporated advises against filling its products with oil prior to installation. 6.2 INSTALLATION INSTRUCTIONS FOR PUMP DRIVE WITH SAE FLANGE AND RDB COUPLING: •... -
Page 18: Installation Instructions For Pump Drive With Sae Flange And Fp Flexplate Coupling
The Flexplate hub must not be attached to the pump drive shaft but must be free to slide. NOTE: with regard to assembly, to install Dana Incorporated supplies without Couplings or Flexplate refer to the relative man- ufacturer's handbook. 6.4 INSTALLATION INSTRUCTIONS FOR ADI PUMP DRIVES: Check that the pump drive is solidly attached to brackets or support structures: for this purpose it should be recalled that the pump drive should never be fastenedusing vibration-damping elements. -
Page 19: Accessory Installation Instructions
After checking that the pump is properly centered, tighten all the attachment bolts ap- plying a torque as indicated in the paragraph "Bolt Tightening Torque Table:" page 23. IMM-0007EN Pump Drives BZ Dana Incorporated... -
Page 20: Lubrication
7 LUBRICATION 7.1 PUMP DRIVE LUBRICATION: NOTE: Dana Incorporated pump drives are supplied without oil, therefore the user must select the lubricant according to what is indicated in the table shown in paragraph "Lubricant table:" page 20. 7.1.1 FILLING AND LEVEL •... - Page 21 Omala HD 220 Omala HD 320 Texaco Pinnacle EP 150 Pinnacle EP 220 Pinnacle EP 320 TotalFinaElf Carter SH 150 Carter SH 220 Carter SH 320 Tribol 1510 - 150 1510 - 220 1510 - 320 IMM-0007EN Pump Drives BZ Dana Incorporated...
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Page 22: Checks
The pump drives are shipped without oil. The customer is responsible for filling such devices (see paragraph "Lubrication" page 20). • Check that all the bolts with ISO metric threads are correctly tightened (see bolt tightening torque table "Bolt Tightening Torque Table:" page 23). Dana Incorporated IMM-0007EN Pump Drives BZ... -
Page 23: Bolt Tightening Torque Table
After a brief period of no-load operation (2-3 minutes) check the oil levels, topping up those levels which have gone down and check that all nuts and bolts of the various attachments are properly tightened. IMM-0007EN Pump Drives BZ Dana Incorporated... -
Page 24: Maintenance
9.5 UNSCHEDULED MAINTENANCE: Dana Incorporated prohibits the pump drive to be opened to carry out any operation that is not included in routine maintenance procedures. Dana Incorporated will not be held responsible for all those operations carried out that are not included in routine maintenance procedures, which have caused damage to property or injured persons. -
Page 25: Scrap Disposal
Iron, aluminum, copper materials: these are recyclable materials which must be sent to a special authorized collection cent- • Plastic and rubber materials: these materials must be delivered to a dump, or to special recycling centers. • Used oils: deliver to a special C.Di.R.A. (in Italy the Consorzio Obbligatorio Olii Esausti). IMM-0007EN Pump Drives BZ Dana Incorporated... -
Page 26: Problems And Relative Solutions
11 PROBLEMS AND RELATIVE SOLUTIONS If malfunctions occur, consult the following table. If the problems continue, contact the nearest Dana Incorporated service cent- ers. Table 8: PROBLEM POSSIBLE CAUSE SOLUTION 1) Check coupling between pump drive and 1)Incorrect motor assembly... - Page 27 IMM-0007EN Pump Drives BZ Dana Incorporated...
- Page 28 Copyright 2022 Dana Incorporated For product inquiries or support, All content is subject to copyright by Dana and may not visit www.dana.com. be reproduced in whole or in part by any means, ® For other service publications, visit electronic or otherwise, without prior written approval.
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