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PRODUCT MANUAL Kohler 14HP Powered Portable Sawmill 26-in Cutting Capacity MODEL:TMG-PSM26 Please read the product manual completely before assembly Check against the parts list to make sure all parts are received Wear proper safety goggles or other protective gears while in assembly Missing parts or questions on assembly? Please call: 1-877-761-2819 or email: cs@tmgindustrial.com...
Thank you very much for choosing the TMG-PSM26 Portable Sawmill. For future reference, please complete the owner’s purchase date: Save the receipt for warranty and these instructions. It is important that you read the entire manual to become familiar with this product before you begin using it.
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SAVE THESE INSTRUCTIONS WORK AREA Keep work area clean, free of clutter and well lit. Cluttered and dark work areas can cause accidents. Do not use your sawmill where there is a risk of causing a fire or an explosion; e.g. in the presence of flammable liquids, gasses, or dust.
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PERSONAL SAFETY Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
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Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for another sawmill may create a risk of injury when used on the GT26 sawmill. Always operate machine with all safety devices and guards in place and in working order. DO NOT modify or make changes to safety devices.
MAINTENANCE Proper and routine maintenance is critical to operator safety, achieving good milling results and to prolonging the life of your investment. 1. Band wheel Bearings — Should be inspected before use to ensure they are not worn. Bearings are sealed and do not need to be greased. 2.
SAWMILL ASSEMBLY #1 – INSPECTION Take all of the parts out of the shipping crate and lay them out. #2 – TRACKS Assemble track system and secure loosely with provided nuts & bolts. It is important not to fully tighten the bolts at this stage.
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2.Attach track cross supports to “L” channel with the provided nuts & bolts. The joining plate is used at the seam joint to join the two sections together (shown in right-down image). Ensure to only hand tighten at this stage. The bolts will be fully tightened once the head assembly is free to roll on the tracks and provide the correct track width.
#3 – LOG DOG & SUPPORTS Assemble log dog pieces as shown below and use water proof grease on threaded handle and “T” handle. Clamp for large logs Clamp for small logs & cants Attach assembly to the track using the provided nuts & bolts and tighten.Attach log dog assembly to track as shown below with the 4 nuts and bolts provided.
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We recommend tex screwing the leveling legs to sleepers once the mill has been made level. So before tex screwing the mill to the sleepers, it is highly recommended that you run a string line down both sides of the mill, to make sure the track is straight and level. (The string line is in pink in the above picture).
#4 – CARRIAGE ASSEMBLY 1.Place a moving blanket on the shipping pallet that the sawmill crate was strapped to. The blanket will prevent the blade guard covers from becoming scratched. Using a minimum of two people or a mechanical advantage system, remove the head assembly from the sawmill crate and place face down on the blanket.
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4.Assemble round vertical post (shown on right) to wheel assembly using the two bolts and back plate. Repeat same step for the square vertical post assembly (shown on left). Hexagon head bolt: M12x80 Hexagon self-locking nut: M12 Flat washer: 5.Lock the cam handles on both the round and square post to prevent the head from moving when it is stood up in the coming steps.
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6.With one person on each post, stand the head assembly up on the wheels as shown above. Again, using a minimum of two people, set the saw head assembly on the track system ensuring the carriage wheel grooves rest on the “L” rails. The square vertical post should be on the same side as the log supports.
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8.Install uper welding bracket, align the post holes with the corresponding black top cross support holes.using wrench to hold the nut ,tighten the bolt B o l t s : M 1 0 X 8 0 F l a t W a s h e r : M 1 0 S p r i n g W a s h e r : H e x N u t :...
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10.Place the measuring scale assembly, the assembly include r uler and h eight indicator. using wrench to hold the nut ,tighten the bolt. install r uler, Install the square indicator rod to the sawmill using the two bolts and tighten. Slide the scale indicator over the square rod and tighten.
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11.Install the throttle handle and emergency switch to the round bar as shown in above left image. With the throttle lever in the idle position/fully open, pull the cable tight at the engine and tighten the screw to hold it in place.
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11. Route the cables on both sides as shown in the below image. down cable, up cable) ( WWW.TMGINDUSTRIAL.COM P18/43 Toll Free:1-877-761-2819...
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12. Insert the lube tank line through the hole in the bracket on the of the saw head as show.Use a socket to secure the copper end in position. Do not over tighten or crush the copper end.The transparent water pipe connects the water tank to the copper connector Please Note: We recommend adding some dishwashing liquid to the tank to help lubricate the wood –...
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13.Add waterproof grease to the threads of the blade tension “T” handle and to the washer face that it meets before use. Proper blade tension is achieved when the blade deflects no more than a total of 1/8” - 1/4” up/down.
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15.Push the saw head up and down the track system to ensure that the width of the track allows for the saw head to move freely. If it binds, the “L” rails will need to be set further or closer together to achieve a consistent width along the entire track system.
#6 – ELECTRIC WIRE CONNECT Step. 2: Disconnect BLACK(2) wire Step. 1: find the green connect(2pcs) Step. 3: Find the Emergency Stop Switch(A) and the Microswitch (B) Step. 4: Connect the A-1 and B-1 Microswitch Emergency Stop Switch Microswitch Step. 5: Connect the A-2 and 2(Male) Connect the B-2 and 2(Female) A-3 and B-3 connect chassis WWW.TMGINDUSTRIAL.COM...
#5 – ENGINE Refer to the engine manual before using your sawmill. Please note that the engine does not contain any petrol or engine oil when it is shipped. Furthermore, the engine is equipped with an oil alert system, meaning that if the crankcase oil level is low or empty, the power is cut to the spark plug and it will not start.
SAWMILL SET-UP PROCEDURES #1 – BELT TENSION To check the belt tension, with your hand, firmly try to deflect the belt up and down. There should be no more than 1/4” of deflection in both directions (1/2” total). If the belt deflects more than this, it will need to be tightened as described below.
Now that the engine is free to slide on the engine mounting plate, turn the 16mm nut on the horizontal stud in the clockwise direction. This will pull the engine towards the stud and apply more tension on the belt. Do this step incrementally while checking the belt for proper deflection. It is also important to ensure that the engine remains perpendicular to the drive belt.
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Loosen the blade guide assembly bolt with a socket. The round shaft should now be free to slide rearward and out of the way. Perform this step on both guide assemblies. This will ensure that the guide bearings do not influence tracking of the blade while adjusting. Take some tension off of the blade by turning the “T”...
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The alignment bolt can now be turned to change the angle of the bandwheel and track the blade. To move the blade more rearward on the bandwheel, this bolt will need to be turned clockwise. Alternatively, turning the bolt in the counter-clockwise direction would force the blade to run more forward on the bandwheel.
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Adjusting The Left Hand Side Vertical Vertical Nut Bolt Bottom Bottom Bottom Vertical Vertical Nut Vertical Bolt Bolt To adjust the left side of the sawmill, again start by taking the tension off of the blade by turning the “T” handle one turn in the counter-clockwise direction.
Moving The Blade Rearward Using a 16mm wrench, hold the “horizontal bolt” stationary with a wrench and turn the “horizontal outside nut” counter-clockwise a ½ turn. Still holding the “horizontal bolt” stationary, turn the “horizontal inside nut” clockwise a ½ turn. This step has now shifted the “horizontal bolt” and bandwheel shaft, causing the blade to track more forward.
Loosen the blade guide assembly bolt with a 16mm socket. The round shaft should now be free to slide back and forth. Position it so that there is a paper width gap between the bearing and the back of blade. Tighten bolt against the flat on the shaft to secure assembly back in position.
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When tensioning the blade, make sure the tracking adjustment bolt sitting behind the T handle (pictured) is sitting back in its recess after you have finished and before the mill is run. Failure to do this will result in the blade being thrown and possibly broken. Tracking adjustment bolt out of recess, of it looks like this DO NOT start the mill until it is resting back in its recess Tracking adjustment bolt sitting in recess.
SAWMILL MAINTENANCE #1 – CHANGING THE BLADE Never attempt the below with the engine running. As a safety precaution, remove the spark plug cap. Gloves and safety glasses must be worn when changing the blade. Remove the tension in the blade by turning the “T” handle in the counter-clockwise direction and then open the blade guard cover.
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Remove the tension in the blade by turning the “T” handle in the counter-clockwise direction and then open the blade guard cover. The blade should now be loose and free to pull straight out the front. To change the drive side belt, loosen the four bolts that secure the engine to the engine mount using a 16mm wrench.
PARTS LIST (A) -- BANDWHEEL HOUSING Description Description Spring washer 6 Sawblade (Not Include) V belt BX77 1956 Left cover door welding V belt BX58 1473 Housing welding Hexagon head bolt M10X25 Hexagon head bolt M6X20 Spring washer 10 Hex nut M6 Large side flat washer 10 Side pull plate 3 (φ10*35*3.0)
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PARTS LIST (A) -- BANDWHEEL HOUSING (CONT) Description Description Large washer 12 (φ12*35*3.0) Top screw M10X40 Active saw wheel shaft Beam welding Guard saw hook Hex nut M16 Hexagon head bolt M8X12 Hexagon head bolt M16X80 Hexagon socket head screw Guard saw board welding M8X40 Right saw card shaft stop...
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PARTS LIST (B) --CARRIAGE WWW.TMGINDUSTRIAL.COM P39/43 Toll Free:1-877-761-2819...
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PARTS LIST (B) --CARRIAGE Description Description Hexagon lock nuts with non- Hexagon head bolt M12X70 metallic insert M12 half wire Spacer 1 Hexagon head bolt M10X80 7203-231000 upper welding Circlips for holes 28 parts Bearings 6001RS Spring washer 10 7203-230010 Connecting Lifting wheel board 1 Spacer 2...
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PARTS LIST (B) --CARRIAGE (CONT) Description Description Hex nut M6 Right Clamping plate Flat washer 12 Wire rope brush Hexagon head bolt M20X110 Hexagon head bolt M6X20 half wire Splint 2 Bottom wheel spacer 1 60X60 square pipe plug Circlip for hole 42 Hexagon lock nuts with non- Bearings 6004 metallic inserts M20...
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How long is the blade on 26” tmg band sawmill