Related Manuals for vc999 K5
Summary of Contents for vc999 K5
- Page 1 Operating Manual Art. no. 519.339 K5/K5N Vacuum Packaging Machine Inauen Maschinen AG Tel. ++41 (0) 71 35 35 900 Melonenstrasse 2 Fax ++41 (0) 71 35 35 901 CH-9100 Herisau / Switzerland E-mail vc999.ch@vc999.com...
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Page 2: Table Of Contents
Safety, warranty....................7 General safety instructions ................7 2.1.1 Use as prescribed ....................8 2.1.1.1 Machine without an inert gas system (K5 type)......... 8 2.1.1.2 Machine with an inert gas system (K5N type) ........... 8 2.1.2 Processing materials ................... 9 2.1.2.1... - Page 3 K5/K5N Vacuum Packaging Machine Contents Interface definition..................17 Electrical connection ..................17 Inert gas connection..................17 Installation of the machine ................18 Electrical installation..................18 Inert gas installation..................19 Pouring in oil ......................19 Cleaning the machine ..................19 Start-up......................... 20 Initial start-up .......................20...
- Page 4 K5/K5N Vacuum Packaging Machine Contents Faults........................38 11.1 Displayed faults ....................38 11.2 Other faults ......................39 Process oils......................40 Maintenance .......................41 13.1 Cleaning ........................ 41 13.1.1 Detergent ......................41 13.1.2 Cleaning interval....................41 13.2 Checks ........................41 13.3 Maintenance and servicing ................42 13.3.1...
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Page 5: Introduction
K5/K5N Vacuum Packaging Machine Introduction Introduction General information § This product manual must be read, understood and complied with fully by the operators who are responsible for the vacuum packaging machine. § All the technical documentation must be kept beside the vacuum packaging machine (called the machine below) at all times. -
Page 6: Definitions
K5/K5N Vacuum Packaging Machine Introduction Definitions The following terms are used in this Operating Manual to describe the people who work with or on the machine: Owner The owner is the firm which has entered into a contract with the manufacturer or its agent. The owner is legally entitled to sign contracts. -
Page 7: Safety, Warranty
K5/K5N Vacuum Packaging Machine Safety. warranty Safety, warranty General safety instructions Pay particular attention to the following instructions: § Anyone in the owner’s factory who is involved in the installation, start-up, operation and servicing (inspection, maintenance, repairs) of the machine must have read and understood the complete Operating Manual, in particular the section on "Safety, warranty". -
Page 8: Use As Prescribed
Machine without an inert gas system (K5 type) The K5 machine is used for the products described above. It is not suitable for products which are sensitive to pressure as they would be damaged by the vacuum and the tightly applied packaging plastic. -
Page 9: Processing Materials
K5/K5N Vacuum Packaging Machine Safety. warranty Refer to the sub-section on “Inert gas” in the next section, “Processing materials”, for further important information on the types of inert gas which may be used. 2.1.2 Processing materials 2.1.2.1 Vacuum bags The vacuum bags must be suitable and passed for welding under pressure and heat. They must also conform to hygiene regulations in terms of the handling and packaging of foodstuffs. -
Page 10: Requirements For Operators
K5/K5N Vacuum Packaging Machine Safety. warranty DANGER In the gas mix introduced, the ratio of oxygen (O ) may not exceed 20%. A different gas may only be used with the prior consent of the manufacturer of the machine. Explosive gases or a gas which may be harmful to the operator if inhaled are prohibited, in particular. -
Page 11: Description Of The Machine
K5/K5N Vacuum Packaging Machine Description of the machine 3 Description of the machine Principle of how it works The vacuum bags are sealed in the vacuum chamber by welding the opening of the bag under a vacuum or (in the case of K5N machines) in an atmosphere which is enriched with inert gas . -
Page 12: Technical Data
K5/K5N Vacuum Packaging Machine Description of the machine Technical data There are two versions of the machine available: § Machine without an inert gas system K5 type § Machine with an inert gas system K5N type Standard package includes: Accessories available: §... -
Page 13: Vacuum Technology
K5/K5N Vacuum Packaging Machine Description of the machine 3.2.3 Vacuum technology 3.2.3.1 Vacuum pump Pump output 100 m Max. vacuum 1 mbar Cycle rate 2-3 packaging cycles / min. Max. container capacity 2.5 litres 3.2.3.2 Vacuum generation New vacuum technology conforming to E.U. patent no. 0593748: §... -
Page 14: Controller
K5/K5N Vacuum Packaging Machine Description of the machine 3.2.7 Controller Microcontroller 7-segment LED displays Memory capacity: 20 vacuum programs P-01 to P-20, with a write-protect function Program P-00 for test runs, cannot be write-protected. 3.2.8 Noise emission Equivalent continuous noise level 70 dB (A). -
Page 15: Packaging And Transport
K5/K5N Vacuum Packaging Machine Packaging and transport 4 Packaging and transport Packaging the machine The machine must be carefully packaged in order to transport it safely. The machine manufacturer recommends you to transport it in the type of packaging which is used to transport it from the factory. -
Page 16: Setting Up The Machine
K5/K5N Vacuum Packaging Machine Setting up the machine 5 Setting up the machine Criteria for the installation site It must be set up in a dry, well-ventilated room. The machine must be protected against the continuous splashes, jets and gushes of water. -
Page 17: Interface Definition
K5/K5N Vacuum Packaging Machine Interface definition 6 Interface definition Electrical connection The electrical data for the machine is shown on the rating plate, which is located on the back of the machine. Also refer to the information contained under ”Technical data“ and the circuit diagrams in the section on “Diagrams”. -
Page 18: Installation Of The Machine
Fig. 7/2 IMPORTANT The machine must not be connected if any of the data differs! The machine may only be switched on for the first time by VC999 Customer Service personnel! 2002-04-25 Art. no. 519.339 DE Page 1 8/55... -
Page 19: Inert Gas Installation
K5/K5N Vacuum Packaging Machine Installation of the machine Inert gas installation Only applies to K5N machines The inert gas connection point is located in the bottom part of the machine. It is accessed by removing the panelling on the left-hand side of the machine. -
Page 20: Start-Up
8 Start-up Initial start-up IMPORTAN T The initial start-up may only be performed by VC999 Customer Service representatives! The customer’s personnel will receive thorough training at the same time. DANGER Unauthorised initial start-up itself can result in injury or damage to equipment or property! 8.1.1... - Page 21 K5/K5N Vacuum Packaging Machine Start-up § Check that the machine is running quietly. It must not make any unusual noises. There may be no error messages on the LED display. IMPORTANT If the phase sequence is incorrect, the vacuum pump motor cuts out automatically. The error message E-03 appears on the LED display.
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Page 22: Operation
K5/K5N Vacuum Packaging Machine Operation 9 Operation This section is aimed at the machine operator. It will tell him everything that he needs to know in order to operate the machine, from starting the machine to operating and stopping it. -
Page 23: Packaging Materials
K5/K5N Vacuum Packaging Machine Operation section on “Technical data”. IMPORTANT Whenever you are packaging foodstuffs or sterile products, it is essential that you comply with the relevant hygiene regulations. Otherwise, foodstuffs may go off or products become unusable! 9.3.2 Packaging materials... -
Page 24: Adapting The Packaging Machine To Suit The Product
K5/K5N Vacuum Packaging Machine Operation 9.3.4 Adapting the packaging machine to suit the product Filling plates The best packaging results are achieved if the top edge of the welding cap pass (1) is located at half the height of the product. - Page 25 K5/K5N Vacuum Packaging Machine Operation § Position the magnetic end bar (6) in such a way that the level of the liquid is at least 20 mm below the top of the welding cap pass (1). This prevents liquid escaping during vacuum packing.
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Page 26: Controls
K5/K5N Vacuum Packaging Machine Operation Controls 9.4.1 Control panel Fig. 9/7 Controls No. Symbol Name Function LED display 1 Displays the set value or the setting. UP arrow button Raises the value shown on LED display 1 or changes to other possible settings. - Page 27 K5/K5N Vacuum Packaging Machine Operation No. Symbol Name Function Vacuum pump Used to switch the vacuum pump on and off. If the vacuum chamber lid is down, it is opened by pressing this button after switching on the machine at the main I/O switch.
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Page 28: Switching On
K5/K5N Vacuum Packaging Machine Operation 9.4.2 Switching on IMPORTANT The operations described in this section are based on the assumption that the operations described in the previous section, “Operation” have been carried out! § Switch on the machine by turning the main switch from to 0 to I. -
Page 29: Starting The Packaging Cycle
K5/K5N Vacuum Packaging Machine Operation 9.4.4 Starting the packaging cycle IMPORTANT The packaging cycle starts automatically when the lid of the vacuum chamber is closed! Select the packaging program which you require before closing the lid! § After inserting the vacuum bags, use the arrow button on the right to select a packaging program between P-01 and P-20. -
Page 30: Programming
K5/K5N Vacuum Packaging Machine Operation Programming 9.5.1 Packaging programs 20 programs can be created in the controller. These programs are all identical in structure and are shown in the basic setting with their program number in LED display 2. We would advise you to take note of the programs on paper first of all and then to enter them. This will enable you to have better control of everything and will ensure that programs do not go missing, even if a fault occurs or if the controller is incorrectly operated. -
Page 31: Vacuuming In Stages Up To The Setpoint (C)
This type of vacuuming is used in certain exceptional cases (if the vacuum measurement is flawed). Vacuuming takes place during the set time instead of the vacuum measurement. IMPORTANT This type of vacuuming must be activated in the service program! Contact the VC999 Customer Service Department before activating it. 9.5.2.5 Intermediate ventilation §... -
Page 32: Cutting
K5/K5N Vacuum Packaging Machine Operation 9.5.2.7 Cutting During cutting, the cutting wire is heated on the welding bar. The cutting time must be calculated on the basis of the bag material and the thickness of the material. It can be set to a time between 0 and 5 seconds. -
Page 33: Programming
K5/K5N Vacuum Packaging Machine Operation 9.5.3 Programming Various basic settings for a program can be defined in the service program. Before you start to program a packaging program, we recommend that you check and, if necessary, change the basic settings defined in the service program. -
Page 34: Program Overview
K5/K5N Vacuum Packaging Machine Operation 9.5.4 Program overview The procedure for compiling or changing a program is outlined in the table below. You do not have to adhere to this order, although it is recommended for checking that the procedure is complete. -
Page 35: Protected Programs
K5/K5N Vacuum Packaging Machine Operation 9.5.5 Protected programs All the 20 available programs can be protected. Protected programs can be selected and started, although their settings cannot be changed. The number of programs which are being protected can be specified in the service program. If you select the “Number of protected programs”... -
Page 36: Program Table
K5/K5N Vacuum Packaging Machine Operation 9.5.7 Program table Fig. 9/12 2002-04-25 Art. no. 519.339 DE Page 3 6/55... -
Page 37: Switching Off The Machine
K5/K5N Vacuum Packaging Machine Switching off the machine Switching off the machine Procedure for switching off the machine: § Press the ”Vacuum pump“ button. The vacuum pump cuts out. § Switch the machine off by turning the main switch from I to 0. -
Page 38: Faults
Keep the key out of the reach of other people! All repairs must be carried out by the VC999 Customer Service Department! 11.1 Displayed faults Error and fault messages are shown on the LED display. -
Page 39: Other Faults
Welding or cutting wire is Replace the broken wire or send broken. the welding bars to the VC999 Customer Service Department. The thermal relay in the welding Switch off the machine, the transformer has been triggered thermostat comes back on after off. -
Page 40: Process Oils
K5/K5N Vacuum Packaging Machine Process oils Process oils Aggregate Recommended oil products Manufacturer Vacuum pump Energol RC 100 Teresso 100 ESSO Rarus 427 Mobil Corena oil H 1 00 Shell Motanol HE 100 ARAL SAE 10 W50, SAE 20 W50 2002-04-25 Art. -
Page 41: Maintenance
K5/K5N Vacuum Packaging Machine Maintenance Maintenance Service the machine regularly in order to ensure that it works properly. Maintenance includes all work which serves to keep the vacuum packaging machine in good working order, including the following: § cleaning § checks §... -
Page 42: Maintenance And Servicing
Maintenance work is carried out on the machine in-process in order to ensure that it is working properly. We recommend that the machine has a full service once a year at least. The VC999 Customer Service Department is available for all maintenance and servicing, on request. After every 4,000 or so packaging cycles §... - Page 43 Keep a complete set of welding bars in stock. This means that they can be changed whenever necessary without interrupting production too much! Send the used set of welding bars to the VC999 Customer Service Department to be reconditioned. Removing welding bars §...
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Page 44: Maintenance Of The Welding Cap Pass
K5/K5N Vacuum Packaging Machine Maintenance Replacing welding wire and cutting wire § Removing the Teflon strip as described above. § Use a hexagon socket head wrench (4) to remove the threaded pin (5). § Also loosen the threaded pin on the other side and insert a new wire. -
Page 45: Maintenance Work On The Power Supply
13.3.4 Maintenance work on the power supply IMPORTANT All work on live aggregates or components must be carried out by a VC999 technician or by a qualified electrician! DANGER The machine must be switched off before the electrical switchgear cabinet is opened. -
Page 46: Maintenance Of The Vacuum Pump
IMPORTANT Maintenance work on the vacuum pump must be performed by a skilled technician! Recommendation Have it fully serviced by the VC999 Customer Service Department every 300 hours in service, or at least every year. 13.3.5.1 Topping up oil IMPORTANT The oil becomes discoloured if foreign matter such as liquids or dirt are drawn in from the vacuum pump. -
Page 47: 13.3.5.2 Oil Changes
K5/K5N Vacuum Packaging Machine Maintenance Procedure § Remove the panel from the right-hand side of the machine. § Unscrew the cap (2) from the oil filler. § Keep pouring in oil until the oil level reaches the ”max.“ mark. § Screw the cap back onto the filler and re-attach the panel. - Page 48 K5/K5N Vacuum Packaging Machine Maintenance § Pour in oil, but stop when the oil level reaches the ”max.“ mark. § Allow the vacuum pump to run for a short time, then check that the oil level is correct in the upper inspection glass (1).
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Page 49: Repairs
Spare parts 15.1 Ordering spare parts The VC999 Customer Service Department can provide you with a separate list of spare parts, on request. Comply with the following instructions when you order spare parts: § Check the machine to ascertain which part you need to order. -
Page 50: Disposal
K5/K5N Vacuum Packaging Machine Disposal Disposal When you purchase lubricant and bag material, check that they are environmentally friendly and are not harmful to people. Also check the disposal regulations and the possibilities for disposing of these properly in your local area. -
Page 51: Diagrams
K5/K5N Vacuum Packaging Machine Diagrams Diagrams 17.1 Pneumatics diagram 2002-04-25 Art. no. 519.339 DE Page 5 1/55... -
Page 52: Circuit Diagrams
K5/K5N Vacuum Packaging Machine Diagrams 17.2 Circuit diagrams 2002-04-25 Art. no. 519.339 DE Page 5 2/55... - Page 53 K5/K5N Vacuum Packaging Machine Diagrams 2002-04-25 Art. no. 519.339 DE Page 5 3/55...
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Page 54: Index
K5/K5N Vacuum Packaging Machine Diagrams Index Angled insert, 25 Boiling point, 23 2002-04-25 Art. no. 519.339 DE Page 5 4/55... - Page 55 K5/K5N Vacuum Packaging Machine Index Changing a program, 34 Parameters, 31 Checks, 42 Pouring in oil, 20 Clamping jaws, 45 Power supply, 14 Compile a program, 34 Preventilate (Soft air), 27 Control panel, 12, 27 Preventilate (Soft air), 39 Controller, 15...
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