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Summary of Contents for Enviromax FIREBIRD COMBI C20

  • Page 2 INSTALLATION & COMMISSIONING: Boilers must be installed, commissioned and serviced by qualified and experienced persons and as set out in the Installation Manual, using correct test equipment. EXPANSION VESSEL: Total water content of system and boiler must be calculated to determine if an additional pressure vessel is required.
  • Page 3: Table Of Contents

    CONTENTS FOREWORD P. 1 INTRODUCTION P. 1 STANDARDS & REGULATIONS P. 2 OPERATING INSTRUCTIONS P. 3 - 8 BOILER TECHNICAL SPECIFICATIONS P. 9 - 16 BURNER TECHNICAL SPECIFICATIONS P. 17 - 19 WIRING SPECIFICATIONS P. 20 - 22 INSTALLATION P. 23 - 29 FLUE SYSTEMS P.
  • Page 4: Foreword

    FOREWORD We would like to thank you for purchasing a high efficiency Firebird C Range Condensing domestic central heating oil fired boiler. This instruction manual is produced for the reference and guidance of qualified installation engineers such as those who are OFTEC registered. EU legislation governs the manufacture, operation and efficiency of all domestic central heating oil boilers.
  • Page 5: Standards & Regulations

    2. STANDARDS & REGULATIONS STANDARDS & REGULATIONS To ensure the highest standards of installation & safety, it is important that the boiler be installed in compliance with the following regulations where applicable. All CURRENT editions of the appropriate Building Regulations:- Part L &...
  • Page 6 3. OPERATING INSTRUCTIONS KITCHEN C / SYSTEM High limit stat activated (amber) Mains ‘on’ (green) figure A. KITCHEN C MODEL OPERATING PROCEDURE (All models) TO START THE BOILER FOLLOW THIS SEQUENCE: ■ Turn on fuel supply. Switch power supply to boiler ‘ON’. ■...
  • Page 7 3. OPERATING INSTRUCTIONS COMBI C Numbers for identification purposes only. COMBI C BOILER CONTROLS Visible on the front boiler casing are: (1) • Central Heating thermostat control. (2) • Time control - Domestic Hot Water & (3) Central Heating (optional). (4) •...
  • Page 8: Operating Instructions

    3. OPERATING INSTRUCTIONS BURNER LOCKOUT To reset when Lock-out light shows: Press glowing reset button on burner control box. Reset Button Inside Burner Box The boiler is factory fitted with a burner control box lockout safety feature which operates automatically if a fault occurs in the burners operation. Should this occur, the light on the front of the burner - See above - will illuminate and its cause must be investigated.
  • Page 9 3. OPERATING INSTRUCTIONS COMBI C BOILER OPERATION AND CONTROL Timer Switch Timer Switch Timer Switch Pos. A Pos. B Pos. C Constant Timed PROGRAMMING GUIDE SETTING UP The outer dial should be set to the current time. Rotate the dial slowly in clockwise direction, until the correct hour is aligned with the arrow head printed on the dial.
  • Page 10 3. OPERATING INSTRUCTIONS DOMESTIC HOT WATER PRODUCTION Domestic hot water production cycle commences once the timer has been set and switched on. If boiler and system are cold allow 20 - 30 minutes for domestic hot water heat store to reach working temperature.
  • Page 11 3. OPERATING INSTRUCTIONS INTRODUCTION TO COMBI OPERATIONS FIREBIRD COMBI C THE Firebird Combi C is designed to give separate control to both the domestic hot water and to the central heating. The Combi C has five thermostats that help to achieve this. 78˚C Tank Thermostat.
  • Page 12: Boiler Technical Specifications

    4. BOILER TECHNICAL SPECIFICATION Firebird Kitchen C Model Dimensions (mm) Front View. Side View. 2380 1520 1" BSP. Top View. Rear View. Copper Pipe Not Plastic to be used for a minimum of 1 metre off the boiler...
  • Page 13 4. BOILER TECHNICAL SPECIFICATION Firebird Combi C Range Dimensions (mm) Side View. Front View. 593 65 593,65 Rear View Top View 1. Mains Feed. 2. D.H.W. 3. 3bar Safety Valve. 4. C.H. Flow. 5. C.H. Return. C.H. Flow & Return 22mm Copper D.H.W.
  • Page 14 4. BOILER TECHNICAL SPECIFICATION Firebird System C Range Dimensions (mm) C20 / C26 / C35 Front View. Side View. 600. 474,92 155. 545. System Lock Out Limit Stat. 840. 735. 330. 410. Rear View. Top View. 210. 210. 155. Pressure Vessel Sizes - C20 = 10 Litres C26 & C35 = 12 Litres C20 &...
  • Page 15 4. BOILER TECHNICAL SPECIFICATION Firebird Heat Pac, Combi Pac & System Pac C Range Dimensions (mm) Heat Pac C & System Pac C Combi Pac C Back Panel Back Panel Base Base Copper Pipe Not Plastic to be used for a minimum of 1 metre off the boiler...
  • Page 16 4. BOILER TECHNICAL SPECIFICATION COMBI ‘C’ SYSTEM ‘C’ KITCHEN ‘C’ Boiler Model Max Heat Output Btu/h 68’240 88’712 119’420 68’240 88’712 119’420 68’240 88’712 119’420 CONNECTIONS Heating Flow 1” Bsp. 1” Bsp. 1” Bsp. (Copper) Heating Return. 1” Bsp. 1” Bsp. 1” Bsp. (Copper) Mains Cold Feed (Copper)
  • Page 17 4. BOILER TECHNICAL SPECIFICATION COMBI PAC ‘C’ SYSTEM PAC ‘C’ HEAT PAC ‘C’ Boiler Model Max Heat Output Btu/h 68’240 88’712 119’420 68’240 88’712 119’420 68’240 88’712 119’420 CONNECTIONS Heating Flow 1” Bsp. 1” Bsp. 1” Bsp. (Copper) Heating Return. 1”...
  • Page 18 4. BOILER TECHNICAL SPECIFICATION Combi C Control Panel Layout The control panel is at the top front of the boiler, there are four operational indicator lights on the front of the boiler. See diagram below High Limit Thermostat Reset Button Early Alert Thermostat Over Heat Thermostat Relay Base...
  • Page 19 4. BOILER TECHNICAL SPECIFICATION BOILER THERMOSTATS - FUNCTION The CONTROL THERMOSTAT [1] on the boiler allows the householder to vary the water flow temperature from a low of 60˚C to a high of 80˚C to 82˚C, depending on the model. In accordance with EU boiler standards, your boiler is also fitted with a SAFETY HIGH LIMIT THERMOSTAT [2], fixed at 114˚C.
  • Page 20: Burner Technical Specifications

    5. BURNER TECHNICAL SPECIFICATION RDB 2.2 Range Burner Settings (K). Variations in nozzle throughput, flue type & draught, oil viscosity etc. may give results differing from these laboratory performance figures. KEROSENE SETTINGS for Firebird C Boiler Range Using RDB 2.2 Burner Range Head Nozzle Pump...
  • Page 21 5. BURNER TECHNICAL SPECIFICATION BURNER DESCRIPTION One stage kerosene burner. The intake air temperature must not be over 70˚. Burner with CE marking in conformity with EEC directives: EMC 89/336/EEC and Efficiency 92/42/EEC. CE Certification No.: 0036 0316/01 as 92/42/EEC. Fig.
  • Page 22 5. BURNER TECHNICAL SPECIFICATION Riello Burner Specification HYDRAULIC SYSTEM WARNING Fig. 4 The pump is designed to allow working with one pipe. In order to obtain two pipe working it is necessary to unscrew the return plug (2), screw in the by-pass screw (3) and then screw in return oil line (2).
  • Page 23: Wiring Specifications

    6. WIRING SPECIFICATION ELECTRICAL SUPPLY The boiler and controls require 230V 1 phase 50Hz electric supply protected with a 5amp fuse. THIS APPLIANCE MUST BE EARTHED. A qualified electrician must carry out all electric wiring in accordance with current I.E.E Regulations and any local regulations which may apply.
  • Page 24 6. WIRING SPECIFICATION Firebird Combi C Wiring Diagrams figure A. Combi Wiring Label 13/12/2005 Room Circ. Circ. Flow Stat. Pump Pump Switch C.H. D.H.W. Early Limit. Over Alert. Heat. Burner. Control. Hot Water Timer. Heating Timer. Lock out. Limit. Lock Out. figure B.
  • Page 25 C.H. Pump. C.H. Timer. Pressure Control Stat. Switch - Burner. Flow Switch. Early Alert Stat.-- Non Energised Relay Tank Stat. (c) D.H.W. Pump. Flow Switch. Over Heat Stat. Energised Relay Relay Tank Stat. Flow Switch. Tank. Permanent Live Hot Water Timer Earth.
  • Page 26: Installation

    7. INSTALLATION POSITIONING BOILER Ensure that adequate clearance is available for making the water and flue connections. As the boiler is serviced from the front, no headroom clearance is necessary but a clearance of 750mm must be available at the front of the boiler. No special hearth is required as the boiler is fully insulated, but the floor must be level and capable of supporting the weight of the boiler and its water content.
  • Page 27 7. INSTALLATION CONDENSATE DISPOSAL IMPORTANT Firebird condensing boilers when in condensing mode extract more heat from the flue products and the resulting condensate which is mildly acidic needs to be drained from the boiler via a condensate pipe to the drainage system. Provision must be made for the removal of condensate from the boiler to a internal soil stack, waste pipe, external soil stack, gully or soak-away as per BS6798.
  • Page 28 7. INSTALLATION CONVENTIONAL FLUE SYSTEMS IMPORTANT The Firebird condensing boiler must not be installed with existing flue systems. A flue system suitable for wet flues must be used. If a flue system which is unsuitable is used it will invalidate the warranty. Because of the high operating efficiencies of the Firebird condensing boilers and low flue gas temperatures, it is necessary to pay extra special attention to the flues and chimneys.
  • Page 29 7. INSTALLATION BALANCED FLUE SITING Horizontal from opening, airbrick, opening window etc. From internal external corner. Below opening, airbrick, opening window etc. Book three Aug. 2002 See note at foot of page Notes: The terminal should be positioned to avoid combustion products entering the building or accumulating in stagnant pockets around buildings.
  • Page 30 7. INSTALLATION Clearances advised by the BRITISH STANDARDS for Open Flues, Low Level Balanced Flues and Balanced Flues fitted to Oil Fired Boilers. THESE ARE ALSO THE BUILDING REGULATIONS FOR ENGLAND, WALES & SCOTLAND Minimum distances to terminals in millimetres as measured from top of the chimney or the rim of a low level discharge opening.
  • Page 31 7. INSTALLATION BALANCED FLUE BOILERS The Firebird boiler may be set for Room-sealed balanced flue operation using a Firebird condensing balanced flue kit. This kit does not draw combustion air from inside the room. It is drawn from ☛ outside direct to burner by airpipe supplied with boiler. Flue gases are expelled expelled through ☛...
  • Page 32 7. INSTALLATION Ventilation and Combustion Air Conventional Flue Boilers An adequate supply of combustion and ventilation air is essential for efficient and safe boiler operation and the openings for this should be positioned to cause least possible draught, with no possibility of being accidentally blocked.
  • Page 33 8. HEAT PAC FLUE SYSTEMS...
  • Page 34 8. LOW LEVEL BALANCED FLUE SYSTEMS...
  • Page 35 8. LOW LEVEL BALANCED FLUE SYSTEMS...
  • Page 36: Flue Systems

    8. FLUE SYSTEMS...
  • Page 37 8. FLUE SYSTEMS HIGH LEVEL BALANCED FLUE SYSTEMS...
  • Page 38 8. FLUE SYSTEMS FLUE INSTALLATION INSTRUCTIONS...
  • Page 39: Oil Supply

    9. OIL SUPPLY OIL STORAGE TANK SITING Consult OFTEC Manuals It is very unlikely that a fire should start from a domestic oil tank, however it does need to be protected from a fire which may originate in a building nearby. For this reason, the tank should be located at least 1.8 metres from any building and no closer than 760mm from any boundary.
  • Page 40 9. OIL SUPPLY TWO PIPE SYSTEMS Where installations have the bottom of the tank below the oil burner pump a two pipe system is required. Ensure that valves and filters are not fitted in the return line as this must be unobstructed at all times. The oil burner pump should be set for two pipe operation as detailed in accompanying oil burner manufacturers manual, refer also to page 15 of this manual.
  • Page 41: Commissioning

    10. COMMISSIONING It is recommended that commissioning is carried out by a competent and qualified service engineer. It should be noted that it is the responsibility of the installer to ensure that the boiler is properly commissioned. Failure to do so may invalidate the boiler guarantee and any extended warranty.
  • Page 42: Servicing

    11. SERVICING NOTE: IT IS STRONGLY RECOMMENDED THAT SERVICING IS CARRIED OUT BY A COMPETENTLY QUALIFIED ENGINEER. RECOMMENDED SERVICE INTERVALS C2 Kerosene Annually Before carrying out a service it is recommended that the following is checked: A). Smoke B). CO2 C).
  • Page 43 Formula For Better Boiler Service HOUSEHOLDER Switch on your central heating boiler and check its operation before commencement of heating season. During the summer season your boiler may be switched off for long periods. In our climate, summer dampness attacks electrical circuits, burner and boiler parts.
  • Page 44: Safety

    12. SAFETY HEALTH & SAFETY INFORMATION FUEL SPILLAGE Under the Consumer Protection Act 1987 and Switch off all electrical and other ignition sources. Section 6 of the Health and Safety Act 1974, we are required to provide information on substances Remove all contaminated clothing to safeguard hazardous to health.
  • Page 45: Domestic Heating & Hot Water

    13. DOMESTIC HEATING & HOT WATER SEALED HEATING CIRCUIT The system must comply with BS 7074 Part 1 and BS 5449 Part 1 with a maximum water temperature of 80˚C. * A manual reset overheat limit thermostat is located at the rear of the electrical control panel (see page 13). If a boiler overheat condition arises the burner will stop and remain inoperative until this thermostat reset button is depressed.
  • Page 46 13. DOMESTIC HEATING & HOT WATER When the system is cold and filled to initial fill pressure P i the pointer on the pressure gauge should point at 1 bar. The pressure gauge shown has two red zones marked on it. The first is between 0 and a Bar.
  • Page 47 13. DOMESTIC HEATING & HOT WATER EXPANSION VESSEL AND SYSTEM REQUIREMENTS Safety Valve Setting 3 bar Initial System Pressure 0.5 bar 1.0 bar 1.5 bar Total Water Content of System TOTAL VESSEL VOLUME ** Litres Litres Litres Litres 11.7 10.9 15.6 10.4 13.6...
  • Page 48 13. DOMESTIC HEATING & HOT WATER DOMESTIC HOT WATER CIRCUITS The final 600 mm mains water supply should be of copper tube to BS 2871 Part 1. Ensure that any capillary fittings used are of lead free solder variety. For user comfort the mains pressure at taps should be between I and 5 bar. If it exceeds this it is advisable to fit a pressure reducing valve adjusted to reduce pressure to an acceptable level within above range.
  • Page 49 13. DOMESTIC HEATING & HOT WATER SYSTEM FILLING, TESTING AND MAKE-UP Introduction Mains cold water is supplied through the boiler pipework to two separate circuits operating at different pressures. Circuit One This is the Radiator Heating System including boiler and primary tank which is filled from mains supply via flex filling loop (Page 45) within boiler to a pressure determined from system static head, expansion vessel size and system water volume.This flexible filling loop should be disconnected when boiler and system are filled and checked, See diagrams below.
  • Page 50 13. DOMESTIC HEATING & HOT WATER SYSTEM FILLING, TESTING AND COMMISSIONING * Before proceeding to filling, ensure that electricity supply is switched off at mains to avoid any possibility of time switch operating and passing power to appliance prior to filling. Filling and Testing Check that all connections, especially compression joints, are fully tightened.
  • Page 51 13. DOMESTIC HEATING & HOT WATER Radiator 6 Radiator 5 Bathroom Radiator 3 Radiator 2 Radiator 1 Firebird Combi 90 Boiler Kitchen Condense drain Domestic Cold Feed Service Main Domestic Hot Central Heating Cold Firebird Combi C System Central Heating Hot Feed And Cold Water &...
  • Page 52: Fault Finding Burner

    14. FAULT FINDING BURNER...
  • Page 53: Troubleshooting Boiler

    15. NOTES...
  • Page 54: Spare Parts Burner

    16. SPARE PARTS BURNER...
  • Page 56: Spare Parts Kitchen C

    17. SPARE PARTS KITCHEN C...
  • Page 58: Spare Parts System C

    18. SPARE PARTS SYSTEM C...
  • Page 60 18. SPARE PARTS SYSTEM C...
  • Page 62: Spare Parts Combi C

    19. SPARE PARTS COMBI C...
  • Page 64 19. SPARE PARTS COMBI C...
  • Page 66 19. SPARE PARTS COMBI C...
  • Page 68: Spare Parts - Heat Pac C

    20. SPARE PARTS HEAT PAC C, SYSTEM PAC C & COMBI PAC C...
  • Page 70: Baffles

    21. BAFFLES Door Gasket A2. Baffle ITEM NO. 7 & 12 for C20 & C26 A1. A2. Baffle. - 8mm Diam. Holes (A1. A2. Baffle) A1. Baffle ITEM NO. ITEM NO. 8 &13 for C35 Combi C: 9 & 10 (A1. A2. Baffle) - 10mm Diam.
  • Page 71: Attention

    22. ATTENTION ALL OIL FIRED BOILERS INSTALLERS It is the responsibility of INSTALLER / HOUSEHOLDER to ensure that the boiler is PROPERLY COMMISSIONED by a competent or OFTEC registered engineer. Failure to have the appliance commissioned and warranty card completed and returned may invalidate the warranty.
  • Page 72: Notes

    23. NOTES...
  • Page 73: Service Record

    24. SERVICING RECORD Service Report All Information recorded hereunder should also be included in Engineers own filed service reports. It is recommended that the boiler be serviced, at least once a year, and the details recorded below. Combi Boilers may need more frequent service. Engineer should advise householder.
  • Page 74: Commissioning Record

    25. COMMISSIONING RECORD COMMISSIONING RECORD This record should be carefully completed, remain in this manual and be left with householder. A copy should be kept on file by engineer INSTALLER/COMMISSIONING ENGINEER (In block capitals) ......................................................... DDRESS ..............................................................................................................OSTCODE ....................................................
  • Page 75: Guarantee Card

    uarantee 1. Firebird hereby guarantees the following (The Guarantees) e. Firebird can accept no liability in respect of any defect arising from incorrect installation, negligence, fair wear and a. The Boiler Shell will be free from defective parts or workmanship tear, misuse, alteration or repair by unqualified persons.
  • Page 76 For further information on Firebird Products please contact FIREBIRD UK Unit 6, Westover Industrial Estate, Ivybridge, Devon PL 21 9 ES. Tel: [+44] 01 752 691177 Fax: [+44] 01 752 691131 FIREBIRD BOILERS Baile Mhic íre, Co. Chorcaí. Tel: [+353] 026 45253 Fax: [+353] 026 45309 FIREBIRD PRODUCTS Shean, Forkhill, Newry.

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