Related Manuals for Trane TSC060
Summary of Contents for Trane TSC060
- Page 1 ® Installation Operation Maintenance Packaged Electric/Electric TSC060 - TSC120 50 Hz T_C-IOM-2A April 2006...
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Page 2: Overview Of Manual
Literature Change History Model Number Description T_C-IOM-2 (March 2003) All products are identified by a multiple- Orginal issue TSC060 - TSC120 mod- character model number that precisely els. identifies a particular type of unit. An ex- planation of the alphanumeric identifica- T_C-IOM-2 (March 2004) tion code is provided below. -
Page 3: Table Of Contents
Rigging ..........16 Factory Installed Economizer .... 17 Temperature Limit Switch Usage for Electric Heat Units ......17 Horizontal Discharge Conversion TSC060 .......... 18 TSC072-120 ........19 TCO-A Instructions: ......20 Electric Heat Requirements ....21 Condensate Drain Configuration ..21 Condensate Trap Installation .... -
Page 4: Model Number Description
-Communications A = Manual OA, 0 - 25% 0 = Without Communications Options B = Motorized OA, 0 - 50% 1 = Trane Communications Interface C = Economizer Dry Bulb 2 = LonTalk Communications Interface D = Economizer with Barometric Relief... -
Page 5: General Information
“Refrigeration Module” powered by 24 VAC. (RTRM). The acronym RTRM is used extensively throughout this document Warnings are provided throughout RTCI -- ReliaTel™ Trane when referring to the control system net- this manual to indicate to installing Communication Interface work. -
Page 6: Input Devices & Functions
General Information System Input Devices & Clogged Filter Switch (Optional) Low Pressure Control The unit mounted clogged filter switch ReliaTel Control Functions monitors the pressure differential across When the LPC is opened for 1 continu- the return air filters. It is mounted in the fil- ous second, the compressor for that cir- The RTRM must have a zone sensor or ter section and is connected to the... - Page 7 BAYSENS017B. supply. Two LED lights are provided. override cancellation. It is used with a The green light indicates that a balanced Trane Integrated Comfort building man- Programmable Zone Sensor - 3 phase supply circuit is properly con- agement system.
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Page 8: Unit Inspection
General Information Unit Inspection Storage Unit Clearances As soon as the unit arrives at the job site Take precautions to prevent condensate Figure 1 illustrates the minimum operating from forming inside the unit’s electrical and service clearances for either a single [ ] Verify that the nameplate data compartments and motors if: or multiple unit installation. - Page 9 Pre - Installation Figure 1 Tyical Installation Clearances for Single & Multible Unit Applications T_C-IOM-2A...
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Page 10: Unit Dimensions
Unit Dimensions Figure 2 Unit Dimensional Data TSC060AD 36 1/4" 921 MM 4 1/4" 108 MM 23 9/16" 598 MM 42 1/4" 69 7/8" 1073 MM 1775 MM 5 9/16" 141 MM 5 5/8" 7 5/8" 143 MM 194 MM 9 5/8"... - Page 11 Unit Dimensions Figure 2 - Continued Unit Dimensional Data T/SC072AD, TSC090AD Unit Dimensional Data TSC102AD, TSC120AD T_C-IOM-2A...
- Page 12 Unit / Accessory Weights Table 1 Typical Unit Weights & Point Loading Data Center Center Unit Weight Corner Wt. (lbs) of Gravity (In.) Unit Weight Corner Wt. (kg) of Gravity (m m .) Model (lbs) D Length Width Model (kg) D Length Width TSC060AD* 165 124 105 124...
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Page 13: Foundation
Installation Foundation Horizontal Units If the unit is installed at ground level, elevate it above the snow line. Provide con- crete footings at each support location with a “full perimeter” support structure or a slab foundation for support. Refer to Table 1 for the unit’s operating and point loading weights when constructing a footing foundation. -
Page 14: Unit Supply & Return Air Openings
Installation Figure 4 TSC060AD Downflow Unit Supply & Return Air Opening TSC060AD Horizontal Unit Supply & Return Air Opening TSC072AD-120AD TSC072AD-120AD Downflow Unit Supply & Return Air Openings Downflow Unit Supply & Return Air Openings T_C-IOM-2A... -
Page 15: Ductwork
Installation Ductwork Step-by-step curb assembly and instal- lation instructions ship with each acces- sory roof curb kit. Follow the instructions Figure 4-1 illustrates the supply and re- carefully to assure proper fit-up when the turn air openings as viewed from the rear unit is set into place. -
Page 16: Rigging
Installation Rigging A Rigging illustration and Center-of- DO NOT USE CABLES (CHAINS OR Gravity dimensional data table is shown SLINGS) EXCEPT AS SHOWN. OTHER in Figure 3. Refer to the typical unit oper- LIFTING ARRANGEMENTS MAY CAUSE EQUIPMENT DAMAGE OR SERIOUS ating weights table before proceeding. -
Page 17: Factory Installed Economizer
Installation General Unit Requirements Factory Installed Economizer [ ] Ensure the economizer has been The checklist listed below is a summary pulled out into the operating position. of the steps required to successfully in- Refer to the economizer installers stall a commercial unit. This checklist is in- guide for proper position and setup. -
Page 18: Horizontal Discharge Conversion Tsc060
Horizontal Discharge Conversion 4. Slide duct covers into duct openings until endward edge of the duct cover engages with the 2 retaining clips on the duct TSC060 flanges. Secure the outward edge of the each duct cover with 2 screws. -
Page 19: Tsc072-120
Installation Horizontal Discharge Conversion 4. Slide return duct cover ( insulation side up ) into supply openings until endward edge of the duct cover engages with TSC072-120 the 2 retaining clips on the duct flanges. Secure the outward edge of the each duct cover with 2 screws. If a unit is to be converted to Horizontal discharge, the follow- ing conversion must be performed: Note:... -
Page 20: Tco-A Instructions
Installation TCO-A Instructions: If the unit being installed is listed in the following table and is equipped with the corre- sponding model number of factory installed electric heater package in the table, the limit control TCO-A must be replaced with the extra limit control shipped in the heater compartment. -
Page 21: Electric Heat Requirements
Installation Main Electrical Power Requirements To convert drain condensate out the 8. Replace the front support panel by front of unit: aligning the panel with tabs in the race- [ ] Verify that the power supply complies 1. Remove evaporator access panel way. -
Page 22: Filter Installation
Installation Filter Installation Main Unit Power Wiring TSC060AD unit ships with one inch (25 1. The unit is not equipped with an op- mm) filters. The quantity of filters is deter- tional factory installed nonfused dis- HAZARDOUS VOLTAGE mined by unit size. Access to the filters is connect switch or circuit breaker.A field DISCONNECT ALL ELECTRIC obtained by removing the indoor fan ac-... -
Page 23: 24V Ac Conductors With Reliatel
Installation Table 2A - DC Conductors 24V AC Conductors with Reliatel Table 3 Distance from Unit Recommended e Sensor Module wiring to Control Wire Size Distance from Recommended 000 - 460 feet 18 gauge Unit to Control Wire Size 0 - 150 feet 22 gauge 000 - 140 m .75 mm... -
Page 24: Customer Low Voltage Routing
Installation Reliatel Conventional Thermostat Field Wiring Reliatel Refrigeration Module Diagrams Reliatel Control Customer Low Voltage Routing- T_C-IOM-2A... - Page 25 Installation Figure 6 Typical Field Wiring Diagrams for Optional Controls (ReliaTel™ only) T_C-IOM-2A...
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Page 26: Space Temperature Averaging
Installation Space Temperature Averaging ReliaTel™ Space temperature averaging is accomplished by wiring a number of remote sensors in a series/parallel circuit. Using the BAYSENS016* or BAYSENS017*, at least four sensors are required to accomplish space temperature averag- ing. Example #1 illustrates two series circuits with two sensors in each circiut wired in parallel. -
Page 27: Temperature Vs Resistance
Installation Table 4 [ ] Verify that the correct size and number of filters are in place. Temperature vs Resistance [ ] Inspect the interior of the unit for tools and debris and install all Temperature Nominal Resistance panels in preparation for starting the unit. Degrees F°... -
Page 28: Electrical Phasing
Installation Electrical Phasing (Three Phase Motors) The compressor motor(s) and the supply fan motor are inter- nally connected for the proper rotation when the incoming power supply is phased as A, B, C. Proper electrical supply phasing can be quickly determined and corrected before starting the unit by using an instrument such as an Associated Research Model 45 Phase Sequence Indicator and following the steps below:... -
Page 29: Pre - Start
Pre - Start dividually by temporarily shorting across 2. Resistance Test Mode - This method the “Test” terminals for two to three sec- can be used for start-up providing a onds. The Liteport LED located on the HAZARDOUS VOLTAGE! decade box for variable resistance RTRM module will blink when the test HIGH VOLTAGE IS PRESENT AT THE outputs is available. -
Page 30: Verifying Proper Air Flow
Pre - Start Verifying Proper Air Flow a. Relieve supply and/or return duct static. (Units with Belt Drive Indoor Fan) b. Change indoor fan speed and repeat steps 1.a and Much of the systems performance and reliability is closely as- 1.b. -
Page 31: Economizer Start-Up
Note: component start-up or until the de- The scroll compressor uses Trane OIL- 4. Clamp an amp meter around one of sired start-up component Test is 42 without substitution. The appropriate 2nd stage heater power wires at the started. -
Page 32: Final System Setup
Final System Set Up Final System Setup After completing all of the pre-start and start-up procedures outlined in the previ- ous sections (i.e., operating the unit in each of its Modes through all available stages of cooling & heating), perform these final checks before leaving the unit: [ ] Program the Night Setback (NSB) panel (if applicable) for proper unoc-... -
Page 33: Maintenance
Maintenance 4. Place the large end of the gauge at the center of the belt span; then depress ROTATING PARTS! the gauge plunger until the large O- UNIT STARTS AUTOMATICALLY ring is even with the top of the next belt or even with a straightedge Make sure all personnel are standing clear placed across the fan and motor of the unit before proceeding. -
Page 34: Belt Tension Gauge
Maintenance Figure 7 Table 6 Belt Tension Measurement and Deflection Ranges Belt Tension Gauge Deflection Force (Lbs.) Belts Super Steel Cable Cross Small P.D Gripbelts Gripnotch Gripbelts (in) (in) (in) Section Range (in) Min. Max. Min. Max. Min. Max 3.0 - 3.6 4 1/2 3 7/8 5 1/2 3 1/4 3.8 - 4.8 3 1/2... -
Page 35: Filters
Maintenance Monthly Maintenance [ ] Verify that all wire terminal connections Coil Cleaning are tight. Before completing the following checks, Regular coil maintenance, including annual turn the unit OFF and lock the main power [ ] Remove any corrosion present on the cleaning, enhances the unit’s operating disconnect switch open. - Page 36 Maintenance Final Process For future reference, you may find it help- ful to record the unit data requested be- CONTAINS REFRIGERANT! SYSTEM low in the blanks provided. CONTAINS OIL AND REFRIGERANT (1) Complete Unit Model Number: Do not heat the detergent-and-water solution above 150 F (65.6 C).
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Page 37: Sample Maintenance Log
Maintenance Table 7 Sample Maintenance Log Refrigerant Circuit #1 Refrigerant Circuit #2 Current Ambient Compr. Suct. Disch. Liquid Super- Sub- Compr. Suct. Disch. Liquid Super- Sub- Temp. Press. Press. Press. heat cool. Press. Press. Press. heat cool. Date Level Psig/kPa Psig/kPa Psig/kPa Level Psig/kPa Psig/kPa Psig/kPa - ok - ok... -
Page 38: Trouble Shooting
Trouble Shooting ReliaTel Control 5. If no failures are indicated, use one of LED 3 (Cool) The RTRM has the ability to provide the the TEST mode procedures de- “On” when the cooling cycle is operating. service personnel with some unit diag- scribed in the “Unit Start-Up”... -
Page 39: Simultaneous Heat And Cool Failure
Trouble Shooting Simultaneous Heat and Cool Failure The RTRM will ignore the closing of this Note: 1. Emergency Stop is activated Normally Open switch for 2 (±1) min- If the system is equipped with a utes. This helps prevent nuisance SER- programmable zone sensor, Method 2 VICE LED indications. -
Page 40: Cooling Set Point (Csp) And Heating Set Point (Hsp)
Maintenance Test 2 Method 2 5. After verifying proper unit operation, Cooling Set Point (CSP) and Heating exit the test mode. Turn the fan on Set Point (HSP) Testing the LED with an analog Ohmme- continuously at the ZSM, by pressing ter. - Page 41 Trouble Shooting Unit Economizer Control (ECA) Cooling Failure Troubleshooting 1. Cooling and heating set point (slide ReliaTel Control pot) on the thermostat has failed. Verify Economizer Status by Econo- 2. CC1 or CC2 24 VAC control circuit mizer Actuator (ECA) LED indicator: has opened, check CC1 &...
- Page 42 T_C-IOM-2A...
- Page 43 T_C-IOM-2A...
- Page 44 Worldwide Applied Systems Group Webb Mason 3600 Pammel Creek Road La Crosse, WI 54601-7599 www.trane.com Since The Trane Company has a policy of continuous product improvement, it reserves the right to change design An American Standard Company and specifications without notice.
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how many tons is model TSC060E 340A13? AND WHAT IS THE AGE OF SERIAL NUMBER 104011002L