Black Diamond Equipment BDBS27T Operation Manual

Black Diamond Equipment BDBS27T Operation Manual

27-ton, 32-ton & 37-ton vertical/horizontal log splitters

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27-TON, 32-TON & 37-TON
VERTICAL/HORIZONTAL LOG SPLITTERS
Operation Manual
MODEL #'s BDBS27T (27-Ton), BDBS32T (32-Ton), BDBS37T (37-Ton)
This safety alert symbol identifies important safety messages in
this manual. Failure to follow this important safety information may
!
result in serious injury or death.

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Summary of Contents for Black Diamond Equipment BDBS27T

  • Page 1 27-TON, 32-TON & 37-TON VERTICAL/HORIZONTAL LOG SPLITTERS Operation Manual MODEL #’s BDBS27T (27-Ton), BDBS32T (32-Ton), BDBS37T (37-Ton) This safety alert symbol identifies important safety messages in this manual. Failure to follow this important safety information may result in serious injury or death.
  • Page 2 DESIGNED IN THE USA For Service or Questions: Call 888-723-6534 BLACK DIAMOND is a registered trademark of Mid-States Distributing, LLC. ® © Mid-States Distributing, LLC. Manufactured for and distributed by Mid-States Distributing, LLC. Fort Worth, TX 76137 USA.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Important Safety Information ............4 Intended Use .................4 Personal Protective Equipment .............4 Safety Decals .................5 General Safety ................6 Preparation of the Log ..............6 Work Area ..................6 Operation of the Log Splitter ............7 Repair and Maintenance Safety .............8 Hydraulic Safety ................8 Fire Prevention ................9 Towing Safety ................10...
  • Page 4: Important Safety Information

    IMPORTANT SAFETY INFORMATION WARNING WARNING: Read and understand the complete Operation Manual before assembling or using this product! Failure to comprehend and comply with warnings, cautions and instructions for assembly and operation could result in serious injury or death. Do not permit children to operate this equipment at any time. Do not permit others that have not read and understood the complete Operation Manual to operate this equipment.
  • Page 5: Safety Decals

    IMPORTANT SAFETY INFORMATION SAFETY DECALS Make sure all safety warning decals are attached and in readable condition. Replace missing or defaced decals. Call 888-723-6534 for replacement decals. WARNING DANGER ATTENTION EQUIPMENT OPERATION SHALL ONLY BE PERFORMED IN THE DESIGNATED OPERATOR ZONE BY ONE PERSON UTILISER CET EQUIPEMENT SEUL, DEPUIS LA ZONE DE L’OPÉRATEUR DESIGNÉE EN ORANGE HORIZONTAL OPERATION...
  • Page 6: General Safety

    IMPORTANT SAFETY INFORMATION DANGER GENERAL SAFETY Failure to follow warnings, cautions, assembly and operation instructions in the Operation Manual may result in serious injury or death. Read the Operation Manual before operation. • Do not permit children to operate this equipment at any time. Do not permit others that have not read and understood the complete Operation Manual to operate this equipment.
  • Page 7: Operation Of The Log Splitter

    IMPORTANT SAFETY INFORMATION OPERATION OF THE LOG SPLITTER Operate the log splitter from within the operation zone as shown in the diagrams below. The operator has the safest and most efficient access to the control valve and the beam in these locations. DANGER Failure to operate the log splitter in this position can result in serious injury or death.
  • Page 8: Repair And Maintenance Safety

    IMPORTANT SAFETY INFORMATION REPAIR AND MAINTENANCE WARNING • Do not operate the log splitter when it is in poor mechanical condition or in need of repair. Frequently check that all nuts, bolts, screws, hydraulic fittings and hose clamps are tight. •...
  • Page 9: Fire Prevention

    IMPORTANT SAFETY INFORMATION FIRE PREVENTION CAUTION • Do not operate the log splitter near an open flame or spark. Hydraulic oil and gasoline are flammable and can explode. • Do not fill the gas tank while the engine is hot or running. Allow the engine to cool before refueling.
  • Page 10: Towing Safety

    IMPORTANT SAFETY INFORMATION CAUTION TOWING SAFETY • Check all local and state regulations regarding towing, licensing, and lights before towing your log splitter. • Check before towing to make sure that the log splitter is correctly and securely attached to the towing vehicle and that the safety chains are secured to the hitch or bumper of the vehicle with enough slack to allow turning.
  • Page 11: Unpacking And Assembly

    UNPACKING & ASSEMBLY List of tools needed for assembly: • Needle nose pliers • Scissors • Hammer or crowbar • Straight screwdriver • (2) 13mm wrenches • (2) 17mm wrenches • (2) 19mm wrenches • (1) Adjustable wrench CAUTION Two (2) people may be required for assembly. 1.
  • Page 12: Log Catcher Installation

    LOG CATCHER INSTALLATION Installation Install the log catcher assembly to the beam with hex bolt, M12 x 30mm C; flat washer, Ø12 D; nylon lock nut, M12 E. Tighten all hardware. Item # Part # Description Qty. LSP2702-00001 Log Catcher Kit 9101-12030-DX Hex Bolt, M12 x 30mm, G8.8 9301-12000-DX...
  • Page 13: Operating Instructions

    OPERATING INSTRUCTIONS DANGER WARNING: Read and understand the complete Operation Manual before assembling or using this product! Failure to comprehend and comply with warnings, cautions and instructions for assembly and operation could result in serious injury or death. Do not permit children to operate this equipment at any time. Do not permit others that have not read and understood the complete Operation Manual to operate this equipment.
  • Page 14: Starting Instructions

    OPERATING INSTRUCTIONS ENGINE OIL RECOMMENDATIONS Use 4-stroke automotive detergent oil. SAE 10W-30 is recommended for general use. Refer to the SAE Viscosity Grades chart in your engine owner’s manual for average temperature ranges. The engine manufacturer recommends using API SERVICE Category SE or SF oil. The engine oil capacity is 20 oz. for B&S CR950/XR1150 (27-Ton/32-Ton) and 40 oz.
  • Page 15 OPERATING INSTRUCTIONS CAUTION CAUTION: Turn Fuel Shut Off Valve to the “Off” position before towing to avoid flooding the engine. NOTE: The engine‘s maximum speed is factory preset at 3600 RPM as the no load speed. The throttle should be set at the maximum speed for wood splitting to reach the horsepower required for the pump.
  • Page 16: Towing

    OPERATING INSTRUCTIONS NOTE: For operation in wooded areas, obtain a spark arrestor for the exhaust system. See the engine operating and maintenance manual and check with your authorized service center. See also Fire Prevention on page 9 of this manual. IMPORTANT: To extend the life of the hydraulic cylinder avoid bottoming out the wedge plate to the foot piece.
  • Page 17: Assembly Overview

    ASSEMBLY OVERVIEW Item # Part # Description Qty. LSP25-03000 Tank Assembly (27-Ton) LSP30-03000 Tank Assembly (32-Ton & 37-Ton) LSP30-04000 & LSP30-07000 Tongue & Stand Assembly LSP2702-01000 & LSP25A-08000 Beam & Cylinder Assembly (27-Ton) 1 LSP3202-01000 & LSP30B-03000 Beam & Cylinder Assembly (32-Ton) LSP3702-01000 &...
  • Page 18: Log Catcher Assembly

    LOG CATCHER ASSEMBLY Item # Part # Description Qty. LSP2702-00001 Log Catcher Kit LSP2702-00002 Log Catcher Support Bracket A LSP2702-00003 Log Catcher Support Bracket B 9104-10020-DX Button Head Screw, M10 x 20mm, G8.8 9206-10000-DX Nylon Lock Nut, M10 9101-12030-DX Hex Bolt, M12 x 30mm, G8.8 9301-12000-DX Flat Washer, Ø12 9206-12000-DX Nylon Lock Nut, M12...
  • Page 19: Tank & Wheel Assembly

    TANK & WHEEL ASSEMBLY Item # Part # Description Qty. LSP25-03000 Tank Assembly (27-Ton) LSP30-03000 Tank Assembly (32-Ton & 37-Ton) LSP25-14000 Wheel/Tire Assembly, 4.80 x 8 in. 9301-20000-DX Flat Washer, Ø20 LSP25-00020-FH Slotted Nut, M20 x 1.5 9404-04036-DX Cotter Pin, Ø4 x 36 LSP25-00009-DX Hub Cap Hub Cap Tool...
  • Page 20: Tank & T Ongue Assembly

    TANK AND TONGUE ASSEMBLY Item # Part # Description Qty. LSP25-03000 Tank Assembly (27-Ton) LSP30-03000 Tank Assembly (32-Ton & 37-Ton) LSP30-04000 & LSP30-07000 Tongue & Stand Assembly 9101-12100-DX Hex Bolt, M12 x 100mm, G8.8 9301-12000-DX Flat Washer, Ø12 9206-12000-DX Nylon Lock Nut, M12...
  • Page 21: Beam & Tank Assembly

    BEAM AND TANK ASSEMBLY Item # Part # Description Qty. LSP2702-01000 & LSP25A-08000 Beam & Cylinder Assembly (27-T-on) LSP3202-01000 & LSP30B-03000 Beam & Cylinder Assembly (32-T-on) LSP3702-01000 & LSP37B-03000 Beam & Cylinder Assembly (37-T-on) LSP3700-00001-DX Hitch Pin LSP25-00012-DX R-Clip...
  • Page 22: Engine Assembly

    ENGINE ASSEMBLY Item # Part # Description Qty. 108293 Engine, B&S CR950 (27-Ton) 108295 Engine, B&S XR1150 (32-Ton) 108297 Engine, B&S XR1450 (37-Ton) 9101-08040-DX Hex Bolt, M8 x 40mm, G8.8 (27-Ton & 32-Ton) 9101-10050-DX Hex Bolt, M10 x 50mm, G8.8 (37-Ton) 9301-08000-DX Flat Washer, Ø8 (27-Ton &...
  • Page 23: Hydraulic Line Assembly

    HYDRAULIC LINE ASSEMBLY Item # Part # Description Qty. LSP30M-00016 Hydraulic Hose, valve-gear pump (27-Ton) LSP3700-00013 Hydraulic Hose, valve-gear pump (32-Ton &37-Ton) LSP25-00014-DX Gear Pump Outlet Connector (27-Ton) LSA22-00005-DX Gear Pump Outlet Connector (32-Ton &37-Ton) 9901-11*2.5 O Ring, Ø11 x 2.5 (27-Ton) 9901-14*2.5 O Ring, Ø14 x 2.5 (32-Ton &37-Ton) LSP30M-00017...
  • Page 24: Pump & Engine Assembly

    PUMP AND ENGINE ASSEMBLY...
  • Page 25 PUMP AND ENGINE ASSEMBLY Item # Part # Description Qty. 108293 Engine, B&S CR950 (27-Ton) 108295 Engine, B&S XR1150 (32-Ton) 108297 Engine, B&S XR1450 (37-Ton) LSP25-10005 Gear Pump Mount (27-Ton & 32-Ton) LSP30A-10001 Gear Pump Mount (37-Ton) LSP25-10006 Guard (27-Ton & 32-Ton) 9101-05010-DX Hex Bolt, M5 x 10mm, G8.8 (27-Ton &...
  • Page 26: Beam Assembly

    BEAM ASSEMBLY...
  • Page 27 BEAM ASSEMBLY Item # Part # Description Qty. LSP2702-01000 Beam (27-Ton) LSP3202-01000 Beam (32-Ton) LSP3702-01000 Beam (37-Ton) LSP2702-02000 Wedge, 9 in., (27-Ton) LSP3202-02000 Wedge, 9 in., (32-Ton) LSP3702-02000 Wedge, 10 in., (37-Ton) 9101-12065-DX Hex Bolt, M12 x 65mm, G8.8 (27-Ton) 9101-14080-DX Hex Bolt, M14 x 80mm, G8.8 (32-Ton &...
  • Page 28: Tongue Assembly

    TONGUE ASSEMBLY Item # Part # Description Qty. LSP30-04000 Tongue 9301-12000-DX Flat Washer, Ø12 LSP25-00003-DX Spring LSP30C-00001-DX Safety Pin 9404-03030-DX Cotter Pin, Ø3 x 30mm 9304-62000-FH Steel Wire Snap Ring for Shaft LSP30-07000 Support Leg 9101-12090-DX Hex Bolt, M12 x 90mm, G8.8 LSP25-11000-DX Safety Chain LSP25-00015-DX...
  • Page 29: Tank Assembly

    TANK ASSEMBLY Item # Part # Description Qty. LSP25-03000 Tank with Decals (27-Ton) LSP30-03000 Tank with Decals (32-Ton & 37-Ton) LSP25-13000 Vent Cap Assembly LSP25-09000 Oil Filter LSP25-00007-DX Straight Connector LSP25-00006-DX Safety Pin 9404-03030-DX Cotter Pin, Ø3 x 30 LSP25-00003-DX Spring 9301-12000-DX Flat Washer, Ø12...
  • Page 30: Hardware Kit

    HARDWARE KIT Item # Part # Description Qty. 9206-12000-DX Nylon Lock Nut, M12 9301-12000-DX Flat Washer, Ø12 9101-12100-DX Hex Bolt, M12 x 100mm, G8.8 LSP25-00009-DX Hub Cap Hub Cap Tool Thread Seal Tape 9901-17*2.5 O Ring, Ø17 x 2.5 9901-11*2.5 O Ring, Ø11 x 2.5 (27-Ton) 9901-14*2.5 O Ring, Ø14 x 2.5 (32-Ton &...
  • Page 31 NOTES...
  • Page 32 Do not return this product to the store for warranty issues or repair. Call our customer service department at 1-888-723-6534. Record the information below for future reference. Model No. Serial No. Date of Purchase Place of Purchase SPECIFICATIONS SKU/Part No. BDBS27T (27-Ton) BDBS32T (32-Ton) BDBS37T (37-Ton) Maximum Splitting Force 27-Tons 32Tons 37 Tons Engine 6.5 HP 208cc...

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