BST ekr 500 Operating Manual
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BST ekr 500 Operating Manual

Web guiding controller with removable control panel
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The information and drawings contained in this document are the property of BST International GmbH. Any reproduction
of this document as a whole or in part without the written permission of BST International GmbH is prohibited.
ekr 500 web guiding controller
with removable control panel
ekr 500
Web guiding controller
with removable control panel
Operating Manual
BST International GmbH
Heidsieker Heide 53
33739 Bielefeld, Germany
Phone:
+49 5206/999 – 0
Telefax: +49 5206/999 – 999
E-Mail:
info@bst-international.com
EDV No.: MD.299.01.06
Issue:
29.07.2008

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  • Page 1 The information and drawings contained in this document are the property of BST International GmbH. Any reproduction of this document as a whole or in part without the written permission of BST International GmbH is prohibited. ekr 500 web guiding controller EDV No.: MD.299.01.06...

  • Page 2: Table Of Contents

    Installation site requirements Assembly of the controller 4.2.1 General 4.2.2 Mounting plan 4.2.3 Space needed to open the enclosure cover 4.2.4 Mounting 4.2.5 Turning the control panel ekr 500 web guiding controller EDV No.: MD.299.01.06 with removable control panel Issue: 29.07.2008...
  • Page 3 Manual positioning 7.3.2 Automatic guiding 7.3.3 Center positioning Setting the web set point Optimise gain Display of system information Electronic remote precision adjustment (option) Remote control ekr 500 web guiding controller EDV No.: MD.299.01.06 with removable control panel Issue: 29.07.2008...
  • Page 4 Control panel terminating resistor Generating the default settings Trouble shooting Maintenance 11.1 General 11.2 Controller 11.3 Control panel 11.4 Sensors 11.5 Electric-motor-driven actuator Decommissioning Index Annex 1 Connecting plan ekr 500 web guiding controller EDV No.: MD.299.01.06 with removable control panel Issue: 29.07.2008...

  • Page 5: Description

    Some keys on the control panel have LED’s (light-emitting diodes) integrated in them. The different LED operating states are represented as follows: LED off LED constantly lit = activated phase LED flashing ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 1 with removable control panel Date: 29.07.08...

  • Page 6: General

    • This operating manual, and particularly the safety instructions must be observed by all persons working on or with the ekr 500 controller. • Before operating the system for the first time as well as before carrying out maintenance work you must read the safety information provided by chapter 1.7 of this manual!

  • Page 7: Intended Use

    BST web guiding systems and other equipment. Therefore BST web guiding systems are only to be used if they are working correctly and in a safe technical condition. Any part found to be working incorrectly must be replaced immediately.

  • Page 8: System Description

    System description 1.4.1 System structure 1.4.1.1 General The ekr 500 consists of the controller and the removable control panel. The controller enclosure contains all of the control electronics and the connections for all of the necessary web guiding components (sensors, actuator, servo center transducer, remote control).

  • Page 9: Functional Principle

    OK signal EMS 22 Actuator with position feedback Remote control, keyboard lock EFE 1 — optional — EFE 1000 Electronic remote precision adjustment ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 1 with removable control panel Date: 29.07.08 Page: 5/86...

  • Page 10: Terms Used

    50% covering Only one half of the sensor scanning area is covered. 100% covering Sensor scanning area is fully covered. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 1 with removable control panel Date: 29.07.08 Page:...

  • Page 11: Sensor 1 / Sensor

    In this operating manual, the sensors that are connected to the controller are designated with “sensor 1“ and “sensor 2“. According to the BST definition, the following link applies between the selection buttons for the guiding mode and the sensors:...

  • Page 12: Control Panel

    Manual positioning of the guiding device, Guiding setpoint and gain adjustment, Changing of parameter values You will find the separate key significances listed in the table on the following page. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 1 with removable control panel Date: 29.07.08...
  • Page 13 Operating mode “Automatic“: • Activate gain adjustment Setup mode • Store value ENTER and exit setup mode • Decrease/increase Arrow key parameter value ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 1 with removable control panel Date: 29.07.08 Page: 9/86...

  • Page 14: Safety Information

    DIN EN 349 and the industry specific safety regulations must be taken into consideration when installing the BST equipment in the production machine, these include: • There must be a safe distance between the BST equipment and the machinery already installed on-site, such as machine panels, building structure, etc.
  • Page 15 The relevant safety arrangements must be implemented during performance checks! Monitor the overall safety concept of the production machine during commissioning! ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 1 with removable control panel Date: 29.07.08...

  • Page 16: Esd Protection

    The A-related equivalent continuous sound level of the equipment is less than 70 dB(A). 1.10 RoHS conformity We hereby declare that the ekr 500 web guiding controller does not exceed the hazardous substance limits stipulated in EU Directive 2002/95/EU*. * EU Directive for restricting the use of specific hazardous substances used in electrical and electronic equipment, “RoHS Directive“...

  • Page 17: Technical Data

    Σ +12 V: 150 mA Maximum power supply max. Σ -12 V: 100 mA (X1 + X2 + X3) ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 2 with removable control panel Date: 29.07.08...

  • Page 18: Digital Inputs (Terminal Strip X14)

    2.1.7 Output fault relay (terminal strip X10) Voltage: max. +24 V AC/DC Power consumption: max. 1 A Connection: internal on cage clamp ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 2 with removable control panel Date: 29.07.08 Page: 14/86...

  • Page 19: Control Panel Interface (Terminal Strip X8)

    4-pin micro style M8 connector 2.1.9 Weight, dimensions Weight: approx. 1.18 kg (controller without control panel) Dimensions: See page 17 ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 2 with removable control panel Date: 29.07.08 Page: 15/86...

  • Page 20: Control Panel

    (power supplied by the controller) 2.2.4 Display Resolution: 128 x 64 pixel, LED background illumination 2.2.5 Weight, dimensions Weight: approx. 0.26 kg Dimensions: See page 17 ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 2 with removable control panel Date: 29.07.08 Page: 16/86...
  • Page 21 Technical Data Dimensions (details in mm) Controller with mounted control panel: Controller without control panel: Control panel: ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 2 with removable control panel Date: 29.07.08 Page: 17/86...

  • Page 22: Sensors

    0 to a max. 45 °C 0 to a max. 60 °C 5 – 90%, 5 – 90%, • Air humidity no condensation no condensation ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 2 with removable control panel Date: 29.07.08 Page:...

  • Page 23: Electric-Motor-Driven Actuators

    20 x 5 2,5 : 1 5 : 1 1680 EMS 22 2,5 : 1 1125 20 x 5 5 : 1 2250 ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 2 with removable control panel Date: 29.07.08 Page: 19/86...

  • Page 24: Power Pack

    Technical Data Power pack For the power supply for the controller including the connected BST components only the following power packs may be used: • Power pack supplied by Puls GmbH, type ML100.100, BST order number 103 837 • Power packs with the following specifications: - Output voltage: 24 V DC ±...

  • Page 25: Transport

    The unit must only be transported when it is packed in the original BST transport packing. BST International GmbH cannot be held liable for damage to the controller or control panel which is caused by an inappropriate transport packaging!

  • Page 26: Assembly

    • The controller and the control panel do not have ATEX certification, i.e. you are not permitted to use them in area where the danger of an explosion exists! ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 4 with removable control panel Date: 29.07.08...

  • Page 27: Assembly Of The Controller

    The necessary space around the enclosure must be maintained so that the enclosure cover can be fully opened (see illustration). Controller Enclosure cover ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 4 with removable control panel Date: 29.07.08...

  • Page 28: Mounting

    6. If necessary you can position the control panel so that it is aligned with the controller installation position (see chapter 4.2.5). ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 4 with removable control panel Date: 29.07.08...

  • Page 29: Turning The Control Panel

    5. Use the four securing screws to secure the control panel to the controller. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 4 with removable control panel Date: 29.07.08...

  • Page 30: Assembly Of The Control Panel

    Mount the control panel in an existing on-site control console or a control station. See chapter 4.3.3 for the procedure. The ekr 500 installation kit (available as an option) is required (BST order number 133 459) for console installation. 4.3.1.2...

  • Page 31: Wall Mounting

    Installation 1. Unplug the connecting cable connection from the control panel on the controller (plug X100). Plug X100 Control panel connecting cable ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 4 with removable control panel Date: 29.07.08 Page: 27/86...
  • Page 32 Securing screws (see chapter 4.3.1.2). 7. Plug the extension cable connector into the X100 socket on the controller. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 4 with removable control panel Date: 29.07.08 Page:...

  • Page 33: Control Console Mounting

    Installation cut-out 4.3.3.2 Installation The optional installation kit is needed for the control console mounting (BST order number 133 459, see chapter 4.3.1.1). 1. Unplug the connecting cable connection from the control panel on the controller (plug X100). Plug X100...
  • Page 34 (see chapter 4.3.1.2). 9. Plug the extension cable connector into the X100 socket on the controller. Control panel ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 4 with removable control panel Date: 29.07.08 Page:...

  • Page 35: Installation

    • Tighten all the securing screws on the plug connections. • Ensure that the voltage supply has the correct potential equalisation in accordance with the local regulations. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 5 with removable control panel Date: 29.07.08...

  • Page 36: Installation Instructions For Emc-Wiring

    5. Feed the cable into the cable clamp and bend the screening back over the cable clamp. 6. Push the clamping insert to the intermediate support. 7. Fit the screws. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 5 with removable control panel Date: 29.07.08...

  • Page 37: Overview Processor Board

    The illustration below shows the position of the terminal strips (X...), switches (S...), and service LEDs (H...) on the processor board of the controller. Type plate Hardware version ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 5 with removable control panel Date: 29.07.08...

  • Page 38: Terminal Assignment

    EFE 1000 72 73 74 75 76 77 78 79 80 81 82 83 Programming Programming interface in the factory RS232 interface Program update ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 5 with removable control panel Date: 29.07.08 Page:...

  • Page 39: Terminal Assignment

    +12 V pink pink Output +12 V green green blue -12 V yellow yellow Output -12 V Analogue input grey grey white ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 5 with removable control panel Date: 29.07.08 Page: 35/86...
  • Page 40 Terminal strip X8; Connection control panel Terminal Function Wire colours Remarks Bus_GND blue Bus_L black Fed out Bus_SHLD through plug X100. Bus_H white Output +24 V brown ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 5 with removable control panel Date: 29.07.08 Page: 36/86...
  • Page 41 Max. 200 mA +24 V green * The lines on terminals 79 and 80 must be swapped over to change the EFE 1000 working direction. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 5 with removable control panel Date: 29.07.08...

  • Page 42: Plug Assignments

    The RS232 interface is used for loading firmware updates. Changing or loading firmware on this system must be carried out exclusively by BST personnel or personnel duely authorised to do so by BST. Non observance of this may cause the loss of the warranty rights! 5.5.3 Plug assignments...
  • Page 43 Signal Wire colours Remarks Woodhead cable Output +24 V brown Bus_H white Feeds in to terminal strip X6. Bus_GND green Bus_L yellow ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 5 with removable control panel Date: 29.07.08 Page: 39/86...

  • Page 44: Set Dil Switches

    S4.8 Position feedback EMS 17, EMS 21, EMS 22 (potentiometer) OMG 8 No servo-center transducer (Center position cannot be selected) OMG 4 ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 5 with removable control panel Date: 29.07.08 Page: 40/86...

  • Page 45: Dil Switch S5

    (bright voltage to dark voltage) should be connected. It is not possible to use an ultrasonic sensor US 2007 as sensor 1 and an ultrasonic sensor US 2009 as sensor 2. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 5...

  • Page 46: Service Indications

    Guiding to the left web edge guiding mode Web center-line guiding (LED H7 and H8 illuminate) Guiding to the right web edge ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 5 with removable control panel Date: 29.07.08...

  • Page 47: Leds "Power Supply

    The terminal assignment of the remote control inputs can be found in chapter 5.5.2.8. The truth table for the remote control inputs can be found in chapter 8 of this operating manual. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 5 with removable control panel Date: 29.07.08...

  • Page 48: Start-Up

    (e.g. external brake chopper or electrically isolating the actuator from the controller). ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 6 with removable control panel Date: 29.07.08...

  • Page 49: Determine Sense Of Motor Rotation

    If the guiding device moves away from the selected sensor whilst the material is being removed, then change position of DIL switch S4.1 on the processor board (see chapter 5.6.1). ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 6...

  • Page 50: Actuator Without Position Feedback (Ems 5 / 10 / 16)

    Pressing the arrow key longer than 3 seconds increases the pulse width until the key is released. We recommend setting the gain to maximum if hunting does not occur. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 6 with removable control panel Date: 29.07.08...
  • Page 51 The gain setting will be terminated automatically after a pre-set time-out period initiated after the last key operation has expired. The gain setting has now been saved. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 6 with removable control panel Date: 29.07.08...

  • Page 52: Actuator With Position Feedback

    If the bar display moves in the opposite direction then change position of DIL switch S4.2 on the processor board (see chapter 5.6.1). ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 6 with removable control panel Date: 29.07.08...
  • Page 53 The setup menu is active. The LED of the key “SETUP“ lights. The significances of the individual display symbols are described on the following page. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 6 with removable control panel Date: 29.07.08...
  • Page 54 The relevant symbol (sensor 1, sensor 2 or servo- center position) will be displayed as inverted after the teach-in of a new setting has been run. Inverted symbol display ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 6 with removable control panel Date: 29.07.08...
  • Page 55 The symbol “servo-center“ is represented inversely. Step 5: Exiting the settings 11. Press key “ENTER“. The setup menu will be closed. All modified parameter values are stored. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 6 with removable control panel Date: 29.07.08...

  • Page 56: Carry Out Material Setup

    The procedure for carrying out a material set-up is described in detail in chapter 7.2. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 6 with removable control panel Date: 29.07.08...

  • Page 57: Adjustment Of Gain

    Adjustment of gain is completed. The gain setting will be terminated automatically after a pre-set time-out period initiated after the last key operation has expired. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 6 with removable control panel Date: 29.07.08...

  • Page 58: Start-Up Electronic Remote Precision Adjustment (Option)

    45 and 47 in terminal strip X3 (EFE 1) or on terminals 79 and 80 in terminal strip X14 (EFE 1000) (see chapters 5.5.2.3 or 5.5.2.8). ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 6 with removable control panel Date: 29.07.08...

  • Page 59: Operation

    2 (heart “beats“) Relative actuator position, related to the stop positions (only with actuator EMS 17/21/22 or servo-center transducer OMG 4/8) ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 7 with removable control panel Date: 29.07.08 Page:...

  • Page 60: Special Displays

    Symbol “Motor overcurrent After driving the actuator into the opposite direction the symbol will be deleted automatically. Also see chapter 10, position 6. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 7 with removable control panel Date: 29.07.08...
  • Page 61 Symbol “Timeout motor activation“ After driving the actuator into the opposite direction the symbol will be deleted automatically. Also see chapter 10, position 9. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 7 with removable control panel Date: 29.07.08...
  • Page 62 If keyboard interlock is activated, all keys of the control panel are locked. Keyboard interlock is activated by a 24V signal on terminal 81 (see chapter 8). Also see chapter 10, position 16. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 7 with removable control panel Date: 29.07.08...
  • Page 63 If a fault occurs in the bus connection between the controller and control panel the “Bus connection fault“ warning symbol will be displayed. Symbol “Bus connection fault“ Also see chapter 10, position 18. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 7 with removable control panel Date: 29.07.08...

  • Page 64: Material Setup

    (the material must be tensioned). ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 7 with removable control panel Date: 29.07.08...

  • Page 65: Activate Material Setup

    Actual value Dark value (maximum value = highest detected value) 5. Press key “SETUP“ to abort the material setup. The detected bright/dark value is not stored. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 7 with removable control panel Date: 29.07.08...

  • Page 66: Procedure For Web Edge Guiding

    6. Press key “ENTER“. The material setup for the selected sensor is completed. The detected bright and dark value is stored. The operating screen is displayed. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 7 with removable control panel Date: 29.07.08...
  • Page 67 The detected dark value is shown in the display. 7. Press key “ENTER“. The dark value is stored. The material setup for the selected sensor is completed. The operating screen is displayed. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 7 with removable control panel Date: 29.07.08...

  • Page 68: Procedure For Web Center-Line Guiding

    2: The hand moves the material into the sensor scanning area (dark value) and back out again (bright value). ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 7 with removable control panel Date: 29.07.08...
  • Page 69 9. Press key “ENTER“. The detected bright and dark values for sensor 2 are stored. The material setup is completed. The operating screen is displayed. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 7 with removable control panel Date: 29.07.08...
  • Page 70 The detected dark value is shown in the display. 7. Press key “ENTER“. The dark value for sensor 1 is stored. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 7 with removable control panel Date: 29.07.08...
  • Page 71 The detected dark value is shown in the display. 11. Press key “ENTER“. The dark value for sensor 2 is stored. The material setup is completed. The operating screen is displayed. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 7 with removable control panel Date: 29.07.08...

  • Page 72: Operating Mode Selection

    The guiding device is automatically moved to its center position in this operating mode. 1. Press key “Servo-center“. The guiding device moves to its center position. The LED of the key lights. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 7 with removable control panel Date: 29.07.08...

  • Page 73: Setting The Web Set Point

    “0”. The guiding setpoint adjustment will be terminated automatically after a pre-set time-out period initiated after the last key operation has expired. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 7 with removable control panel Date: 29.07.08...
  • Page 74 Operation Note: The guiding setpoint is saved separately for each guiding mode. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 7 with removable control panel Date: 29.07.08 Page: 70/86...

  • Page 75: Optimise Gain

    Adjustment of gain is completed. The gain setting will be terminated automatically after a pre-set time-out period initiated after the last key operation has expired. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 7 with removable control panel Date: 29.07.08...

  • Page 76: Display Of System Information

    Display of the installed hardware and firmware versions for the controller and the control panel. Where error messages or problems occur that cannot be rectified by the customer alone, and therefore require support from BST International GmbH, please have the installed hardware and software versions ready. Procedure: 1.

  • Page 77: Electronic Remote Precision Adjustment (Option)

    Arrow keys The current web guiding setpoint setting will be displayed in the basic operation display (see chapter 7.1.1). ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 7 with removable control panel Date: 29.07.08...

  • Page 78: Remote Control

    X = not relevant The remote control function can be deactivated via DIL switch S5.8 in order to make the commissioning easier (see chapter 5.6.2). ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 8 with removable control panel Date: 29.07.08...

  • Page 79: Default Settings

    The rotary switch S1 must be set to position “1“. 4. Switch the rotary switch S1 to position “1“ if necessary. 5. Close the controller enclosure cover. 6. Switch on controller line voltage again. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 9 with removable control panel Date: 29.07.08...

  • Page 80: Device Address Of The Control Panel

    4. Switch the rotary switch S1 to position “1“ if necessary. 5. Replace the stop. 6. Plug the control panel connecting cable plug back in to the controller. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 9 with removable control panel Date: 29.07.08...

  • Page 81: Keyboard Bus Terminating Resistors

    The switch S3 must be set to the “ON“ position. 4. Switch S3 to the “ON“ position if necessary. 5. Close the controller enclosure cover. 6. Switch on controller line voltage again. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 9 with removable control panel Date: 29.07.08...

  • Page 82: Control Panel Terminating Resistor

    4. Switch DIL switch S2.4 to the “ON“ position if necessary. 5. Replace the stop. 6. Plug the control panel connecting cable plug back in to the controller. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 9 with removable control panel Date: 29.07.08...

  • Page 83: Generating The Default Settings

    8. Switch on controller line voltage again. The rotary switch S1 must be immediately reset to device address “1” after the default factory settings have been reloaded (see chapter 5.2.2.1). ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 9 with removable control panel Date: 29.07.08...

  • Page 84: Trouble Shooting

    The warning symbol will be any guiding movement. corresponding direction is deleted automatically. The display shows one of prevented. the following symbols (see chapter 7.1.2.1): ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 10 with removable control panel Date: 29.07.08 Page: 80/86...
  • Page 85 • Check adjustment of DIL switch Guiding mode cannot be activated. corresponding sensor S5 (see chapter 5.6.2). (sensor 1 or sensor 2) has not been activated. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 10 with removable control panel Date: 29.07.08 Page:...
  • Page 86 • The remote control function is • Check adjustment of DIL switch The controller cannot be switched via the remote deactivated. S5.8 (see chapter 5.6.2). control function. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 10 with removable control panel Date: 29.07.08 Page:...
  • Page 87 100 mm from the to a component that uses component that uses mains mains power or power lines. power or the power lines. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 10 with removable control panel Date: 29.07.08...

  • Page 88: Maintenance

    Cleaning of the control panel housing should be carried out using a dry, clean and soft cloth. A commercial liquid cleaner may be used if the housing is very dirty. Adhere to protection class IP 50! ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 11 with removable control panel Date: 29.07.08...

  • Page 89: Sensors

    A material setup must be run after the sensor lenses or receiver and transmitter capsules have been cleaned (see chapter 6.2). 11.5 Electric-motor-driven actuator The electric-motor-driven actuator is maintenence-free. ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: 11 with removable control panel Date: 29.07.08...

  • Page 90: Decommissioning

    You might also be able to return the system to BST International GmbH, but the corresponding agreement must be made first. ekr 500 web guiding controller EDV No.: MD.299.01.06...

  • Page 91: Index

    Display firmware version........72 Control panel interface........15 Load firmware ............2 Digital inputs ............14 Functional principle ........... 5 Dimensions ............17 ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: I with removable control panel Date: 29.07.08 Page:...
  • Page 92 Operation display..........55 Ultrasonic sensors........... 18 Overcurrent............56 Web center-line guiding........68 Potentially explosive areas ........ 3 Web edge guiding ........... 68 Power pack............20 ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: I with removable control panel Date: 29.07.08 Page:...
  • Page 93 Overview processor board Type plate Power supply (plug X70) Contact assignments in the plug connector: Connector Coupling Contact Signal +24 V Potential equalization ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: A1 with removable control panel Date: 29.07.08 Page:...

  • Page 94: Connecting Plan

    *1 When connecting a second sensor (X2), only type US 2009 US 2009 is to be used! 1 2 3 4 5 6 7 8 ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: A1 with removable control panel Date: 29.07.08...
  • Page 95 *2 When connecting a second sensor (X1), only type US 2009 US 2009 is to be used! 1 2 3 4 5 6 7 8 ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: A1 with removable control panel Date: 29.07.08...
  • Page 96 = brown+white white = pink+grey DIL Switch S4 EMS 10 / EMS 16 1 2 3 4 5 6 7 8 ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: A1 with removable control panel Date: 29.07.08...
  • Page 97 45 46 47 48 DIL Switch S4 EMS 17 1 2 3 4 5 6 7 8 EMS 21/22 1 2 3 4 5 6 7 8 ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: A1 with removable control panel Date: 29.07.08...
  • Page 98 1* Reversion of the guiding direction AUTO see 6.1.3 X7 = Actuator 42 43 42 43 DIL Switch S4 CompactGuide 1 2 3 4 5 6 7 8 ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: A1 with removable control panel Date: 29.07.08 Page:...
  • Page 99 X3 = Servo-center transducer OMG 4 44 45 46 47 48 49 47 48 DIL Switch S4 OMG 4 1 2 3 4 5 6 7 8 ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: A1 with removable control panel Date: 29.07.08...
  • Page 100 72 73 74 75 76 77 78 79 80 81 82 83 X10 = Enable controller, relay contact Relay 51 52 53 54 55 56 57 58 Enable actuator output stage ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: A1 with removable control panel Date: 29.07.08 Page:...
  • Page 101 * Either an EFE 1 or an EFE 1000 can be connected. Simultaneous connection of an EFE 1 and an EFE 1000 is not possible! 1000 ekr 500 web guiding controller EDV No.: MD.299.01.06 Chapter: A1 with removable control panel Date: 29.07.08...

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