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Summary of Contents for KIESELMANN 6125
- Page 1 Operating instruction Translation of the original Aseptic - sampling valve Type 6125 pneumatical manual P D F • a k • 2 2 / 1 1 / 2 0 2 1 ENGLISH...
- Page 2 . k i e s e l m a n n . d e • i n f o @ k i e s e l m a n n . d e Copyright: © KIESELMANN FLUID PROCESS GROUP...
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Page 3: Table Of Contents
KIESELMANN GmbH Table of contents T a b l e o f c o n t e n t s 1 General informations .............................. 4 Informations for your safety ............................... 4 Marking of security instructions............................ 4 General designated use .............................. 4 Personnel ..................................... 4 Modifications, spare parts, accessories .......................... 5 General instructions ................................ 5... -
Page 4: General Informations
We will be at your disposal also after expiration of the warranty. In addition, you will also find all necessary instructions and spare part data for maintenance in this instruction manual. If you don't want to carry out the maintenance by yourself, our KIESELMANN - service team will naturally be at your disposal. -
Page 5: Modifications, Spare Parts, Accessories
KIESELMANN GmbH | Operating instruction General informations | 1 1.5 Modifications, spare parts, accessories Unauthorized modifications, additions or conversions which affect the safety of the fitting are not permitted. Safety devices must not be bypassed, removed or made inactive. Only use original spare parts and accessories recommended by the manufacturer. -
Page 6: Safety Instructions
2 | Safety instructions Operating instruction | KIESELMANN GmbH 2 S a f e t y i n s t r u c t i o n s 2.1 Intended use The sampling valve is used to remove or vent liquid or gaseous media from tanks or pipe system in plants of the food and drink industry, pharmaceutical and chemical industries as well as in biotech- nology. -
Page 7: Delivery, Transport And Storage
KIESELMANN GmbH | Operating instruction Delivery, transport and storage | 3 3 D e l i v e r y , t r a n s p o r t a n d s t o r a g e 3.1 Delivery... -
Page 8: Specification
4 | Specification Operating instruction | KIESELMANN GmbH 4 S p e c i f i c a t i o n 4.1 Modular system Cover ring Sensor assembly* Control head assembly* (Sensor with thread M12) Type 6125 xxx00x-xxx Type 6125 xxx01x-xxx... -
Page 9: Function And Operation
KIESELMANN GmbH | Operating instruction Function and operation | 5 5 F u n c t i o n a n d o p e r a t i o n 5.1 Description of function Description of function The function of the aseptic sampling valve is to remove sampling from the systems and pipes under hygienic conditions. -
Page 10: Commissioning, Service And Maintenance
6 | Commissioning, service and maintenance Operating instruction | KIESELMANN GmbH 6 C o m m i s s i o n i n g , s e r v i c e a n d m a i n t e n a n c e 6.1 Commissioning... -
Page 11: Service
KIESELMANN GmbH | Operating instruction Commissioning, service and maintenance | 6 6.2 Service RECOMMENDATION Replacement of seals To achieve optimal maintenance cycles, the following points must be observed! – When replacement of seals, all product-contacting seals should be replaced. –... - Page 12 6 | Commissioning, service and maintenance Operating instruction | KIESELMANN GmbH Air sterilization by flaming The valve can be sterilized by flaming. This process may take up to 15 seconds for the entire valve. To avoid high temperat- ures at certain points the flame has to be moved constantly.
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Page 13: Technical Data | 7
KIESELMANN GmbH | Operating instruction Technical data | 7 7 T e c h n i c a l d a t a Model Aseptic - sampling valve Valve size - Product line: DN 25 - DN 150DN 1½“ - DN 4“... -
Page 14: Disassembly And Assembly
8 | Disassembly and assembly Operating instruction | KIESELMANN GmbH 8 D i s a s s e m b l y a n d a s s e m b l y 8.1 Disassembly - sampling valve NOTICE All threaded joint have right-hand thread. - Page 15 KIESELMANN GmbH | Operating instruction Disassembly and assembly | 8 Assembly - valve insert (VE) NOTICE Spring-loaded valve insert For valves with spring-loaded valve insert, before unscrewing the clamp coupling the valve must be actuated pneumatically or manually. pneumatically - charge the actuator with compressed air at connection LA.
- Page 16 8 | Disassembly and assembly Operating instruction | KIESELMANN GmbH Dismantle - pneumatic actuator PA • Unscrew air connection (LA) and hand lever (M4). Unsrew ring (R) and housing (P8). Remove plain bearing (P6). • Dismantle circlip ring (P2) and pull off piston (P4). Dismount O-rings (P3) and (P5). Unscrew shaft (P1) from shaft (F4).
- Page 17 KIESELMANN GmbH | Operating instruction Disassembly and assembly | 8 Dismantle - spring module FA • Pull off the housing (F10), spring (F7) and guidance (F6) from shaft (F4). Clamp shaft (F4) between soft jaws in a vice and unscrew the bellow (F1) with a pliers.
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Page 18: Assemble - Sampling Valve
8 | Disassembly and assembly Operating instruction | KIESELMANN GmbH 8.2 Assemble - sampling valve • Before installation, thoroughly clean and slightly lubricate mounting areas and running sur- faces. • Lightly grease and mounting the O-rings. CAUTION Ø Thread connection (G1) from bellow (F1) and shaft (F4) is secured with a screw retention. After unscrewing the bellows (F1) it must always be replaced. -
Page 19: Dismantle - Steam Valve Dv
KIESELMANN GmbH | Operating instruction Disassembly and assembly | 8 8.3 Dismantle - steam valve DV Dismantle - pneumatic steam valve pDV • Actuate the actuator with a Allen key. • Place a nut (M) [M12] and a washer (U) [A6.4] on the shaft and screw in a screw (S) [M6x10] in the shaft till metallic stop by hand. -
Page 20: Assemble - Steam Valve
8 | Disassembly and assembly Operating instruction | KIESELMANN GmbH Dismantle - manual steam valve mDV • Open the valve with the hand wheel (mD5) completely. Dismount the circlip (mD7). Remove disc (mD6) and hand wheel (mD5). Dismount the circlip (mD8). Pull the bolt (mD4) from the housing. -
Page 21: Drawings And Dimensions | 9
KIESELMANN GmbH | Operating instruction Drawings and dimensions | 9 9 D r a w i n g s a n d d i m e n s i o n s 9.1 Drawings Aseptic - sampling valve pneumatic, manual with steam valve... - Page 22 9 | Drawings and dimensions Operating instruction | KIESELMANN GmbH Modules F4-1 F4-2 FA Spring module F1 expansion bellow F2 guidance F3 Cup spring F4 shaft F4-1 headless pin F4-2 bush F5 cylinder pin F6 guidance F7 pressure spring F8 o-ring...
- Page 23 KIESELMANN GmbH | Operating instruction Drawings and dimensions | 9 Spring module F4-2 F4-1 F1 expansion bellow F2 guidance F3 Cup spring F4 shaft F4-1 headless pin F4-2 bush F5 cylinder pin F6 guidance F7 pressure spring F8 o-ring F9 plain bearing...
- Page 24 9 | Drawings and dimensions Operating instruction | KIESELMANN GmbH Module pneumatic actuator PA K cap LA1 plug-in connection P1 shaft P2 circlip ring P3 o-ring P4 piston P5 o-ring P6 plain bearing P7 o-ring P8 case Module pneumatic actuator DV...
- Page 25 KIESELMANN GmbH | Operating instruction Drawings and dimensions | 9 Module manual actuator mDV D7 o-ring mD1 piston mD2 o-ring mD3 shaft mD4 thread bolt mD5 handwheel mD6 washer mD7 circlip ring mD8 circlip ring 6125_APNV_EN 25 / 32...
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Page 26: Dimensions
9 | Drawings and dimensions Operating instruction | KIESELMANN GmbH 9.2 Dimensions Control system and Feedback unit: • Control head (Control system) • Sensor mounting (Feedback unit) Actuators: • manual actuator MA - spring close - self-locking • Pneumatic actuator PA •... -
Page 27: Wearing Parts | 10
KIESELMANN GmbH | Operating instruction Wearing parts | 10 1 0 W e a r i n g p a r t s 10.1 Wear parts kit Item Designation Article number Qty. Wear parts kit 6125029000-000 Bellow PTFE-TFM1705 6125021000-187 O-ring ø10x2,5 NBR 2304010025-055 10.2 Spare parts list... - Page 28 10 | Wearing parts Operating instruction | KIESELMANN GmbH Module pneumatic actuator PA 6125040000-021 Position Quant- Item number Description Material 6125042001-020 Shaft 1.4301 8084007090-030 Retaining ring 1.4122 2304028025-077 O-ring NBR sw 80 6125043000-220 Piston 1.4305 2304010025-055 O-ring NBR sw 70...
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Page 29: Classification | 11
KIESELMANN GmbH | Operating instruction Classification | 11 1 1 C l a s s i f i c a t i o n 11.1 Structure of Order Number Control system External surface Surface in product contact Air supply Separator... - Page 30 11 | Classification Operating instruction | KIESELMANN GmbH Valve size xxxx x X x xxx-xxxx DIN T-piece Zoll T-piece Inline-Clamp tank welding neck, Pos. 5 S DN25 DN40 to DN150 no nominal diameter S-S DN25 DN10 to DN32 S-S DN32 S-S DN40 S-S OD 1½’’...
- Page 31 KIESELMANN GmbH | Operating instruction Classification | 11 Kind of actuator xxxx xxx xx X -xxxx Kind of actuator Pos. 9 Closing ring Feedback unit (not with manual actuator) Control head (not with manual actuator) Separator xxxx xxx xxx - xxxx Pos.
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Page 32: Appendix
12 | Appendix Operating instruction | KIESELMANN GmbH 1 2 A p p e n d i x 12.1 Declaration of incorporation Declaration of incorporation Translation of the original Manufacturer / authorised representative: KIESELMANN GmbH Paul-Kieselmann-Str. 4-10 75438 Knittlingen Germany...
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