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Harman JBL GTR-7535 Service Manual
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Harman JBL GTR-7535 Service Manual

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GTR-7535
2,300W Peak 5-Channel Stadium Series Bluetooth Car Amplifier with Clari-Fi Technology
and Party Mode
Released by Global Quality SL
CONTENTS
Safety Instruction, Warning & Notes
Specifications
Connections
Set Block Diagram
Schematic Diagrams
Layout Diagrams
Set Mechanical Exploded View
Packaging View
Spare Parts List
harman/kardon, Inc.
Service Manual
2
5
7
8
9
28
30
31
32
Ver. 1.0
06/2016

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Summary of Contents for Harman JBL GTR-7535

  • Page 1 2,300W Peak 5-Channel Stadium Series Bluetooth Car Amplifier with Clari-Fi Technology and Party Mode CONTENTS Safety Instruction, Warning & Notes Specifications Connections Set Block Diagram Schematic Diagrams Layout Diagrams Set Mechanical Exploded View Packaging View Spare Parts List Released by Global Quality SL harman/kardon, Inc. Ver. 1.0 06/2016...

  • Page 2: Important Safety Instructions

    Contact your local waste management officials for information NOTE: Changes or modifications not expressly approved regarding the environmentally sound collection, recycling and by Harman could void the user’s authority to operate the disposal of used batteries. equipment. To remove the batteries from your equipment or remote...
  • Page 3 Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1.

  • Page 4: Safety Precautions

    SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and service technician. LEAKAGE CURRENT CHECK Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.).
  • Page 5 GTR Stadium Amplifiers Series of high-performance, mono and multi-channel Class D amplifiers with Clari-Fi Music Restoration Technology ™ Features Amplifiers with a small footprint and big impact. GTR mono and full-range, multi-channel amplifiers deliver the efficiency and power you Bluetooth audio streaming and ®...

  • Page 6: Product Specifications

    Owner’s manual High Efficiency, Low Distortion Class D Design © 2015 HARMAN International Industries, Incorporated. All rights reserved. JBL is a trademark of HARMAN International Industries, Incorporated, registered in the United States and/or other countries. Features, specifications and appearance are subject to change without notice. The...
  • Page 7 GTR -102/104/7535, KAPPA K2/K4/K5 CONNECTIONS...
  • Page 8 Rem in protection MCU(TBD) HI level Rem REM out Control box Rem (105 ) 1.2V DSP DC DC +12V Power 3.3V BT Primary side power 10 min no BT connect and signal input will into standby HARMAN INTERNATIONAL. CONFIDENTIAL. COPYRIGHT 2014.
  • Page 9 DSP MAIN GTR-7535 DSP1 DSP Connect GTR-7535 DSP1.sch GTR-7535 DSP2 DSP Connect.Sch GTR-7535 DSP2.sch BT_DSP_LRCLK BT_DSP_LRCLK BT_DSP_BCLK BT_DSP_BCLK BT_DSP_DAO 1.8V BT_DSP_DAO CIF1MISO 1.8V CIF1MISO CIF1MOSI 3.3V CIF1MOSI CIF1MODE CIF1MODE CIF1SCLK CIF1SCLK CIF1ADDR CIF1ADDR RST(CIF1RST) RST(CIF1RST) LDOENA LDOENA 3.3V 3.3V 1.8V 1.8V FL_DSP_INP HPOUT2 RR...
  • Page 10 DSP-2 DCVDD LDOVDD VDD_1V8 AVDD_1V8 DBVDD1 WM8281_CSP138 DBVDD1 DGND DBVDD2 DGND DBVDD3 DGND DGND DCVDD DCVDD SUBGND SUBGND AVDD1 AVDD2 AGND1 CPVDD AGND2 LDOVDD CPGND MICVDD SPKVDDL TES2 SPKVDDL SPKGNDL SPKVDDR SPKGNDL 2014-12-15 2014-12-15 SPKVDDR SPKGNDR SPKGNDR LDOVOUT LDOVOUT CP1VOUT1P CP1VOUT1P CP1VOUT1N CP1VOUT1N...
  • Page 11 DSP-1 ② RST(CIF1RST) RESET GPSWA DBVDD(3.3V) LDOENA LDOENA GPSWB TRST TRST SPKTST1 SPKTST2 4.7K 4.7K RST(CIF1RST) CIF1MODE CIF1MODE ② CIF1ADDR CIF1ADDR/CIF1SS LDOENA BT_DSP_LRCLK BT_DSP_LRCLK ② CIF1SCLK CIF1SCLK CIF1MISO/GPIO4 CIF1MISO ① CIF1MODE BT_DSP_BCLK BT_DSP_BCLK CIF1MOSI CIF1SDA/CIF1MOSI BT_DSP_DAO BT_DSP_DAO CIF2SCLK CIF2SDA 100P 100P 100P LDOENA...
  • Page 12 DSP-3 BT_AR_N RST(CIF1RST) APJ1BA BT_AR_P LDOENA BT_DSP_LRCLK BT_DSP_LRCLK BT_AL_P CIF1MISO BT_DSP_BCLK BT_DSP_BCLK BT_AL_N APJ1BB CIF1MODE BT_DSP_DAO BT_DSP_DAO RR_DSP_INN CIF1ADDR LDOENA LDOENA RR_DSP_INP CIF1MISO CIF1MISO BT_DSP_BCLK RL_DSP_INN BT_DSP_LRCLK CIF1MOSI CIF1MOSI RL_DSP_INP BT_DSP_DAO CIF1SCLK CIF1SCLK FL_DSP_INN CIF1MOSI CIF1ADDR CIF1ADDR FL_DSP_INP CIF1SCLK RST(CIF1RST) RST(CIF1RST) FR_DSP_INP 3.3V...
  • Page 13 AMP BK GTR-7535 amp GTR-7535 power GTR-7535 Connent amp GTR-7535 input GTR-7535 amp GTR-7535 amp .sch GTR-7535 power.Sch GTR-7535 Connent amp.sch GTR-7535 input.Sch GTR-7535 amp.sch FL_IN1 MCU_SP REM FL_IN1 SUB-1 FL_IN1 FR_IN1 FR_IN1 SUB-2 FR_IN1 RL_IN1 PROT LED RL_IN1 SUB-3 RL_IN1 RR_IN1 L=8.5V...

  • Page 14: Power Supply

    POWER SUPPLY D32P R46P BS316 D30P C48P R45P D31P R47P Q12P FUSED1 CN1P BAS316 BS316 MMBT2222 +12V L1PA D33P BS316 PGND 6A10 104P CON3-1 R58P 104P 104/25V D41P BAS316 L1PB BAS316 C71P R57P D40P R59P Q14P CN2P D39P BS316 MMBT2222 CON3-2 C75P +VCC...
  • Page 15 R200P SUB+ OUT R201P +12V +12V PROT3 PAGE 13/19 FL+ OUT PROT3 PROT3 R202P PAGE 17/19 FR- OUT PROT1 PROT1 R203P D50P PAGE 12/19 RL+ OUT R206P Q20P BAS316 2SC1815 PROT1 RR- OUT R204P R211P C81P R209P 4.7K L=8.5V L=8.5V R205P Q21P PAGE 14/19...
  • Page 16 CONNECT (AMP) PROT LED PROT LED PROT3 PROT3 PAGE 16/19 PROT 85C PROT 85C PRE( AMP( (APJ2AB) 前级 同 功放板 连接 PROT_2 PROT_2 ③ PAGE 7/19 PROT3 APJ2B Party Mode LED +5VB +5VB PAGE 13/19 BT LED Clari-Fi LED +12V +12V SUB_IN1 POWER LED...
  • Page 17 INPUT -1.8V +1.8V C32E 101P 101P C26A BAV99 C22A C24E L10E R42E R48E R51A RC1E PAGE 17/19 插座 10uF/50V L10A R47A R50A 3.9K -12V R42A 120203000085 R54E RC1B 10uF/50V FL-VR U3AA FL-VR 4580 +12V 120203000085 E10E C22E R46E C28E C27A R52A 10uF/25V +12V...
  • Page 18 AMPLIFIER +12VC +VCC +12VC +VCC 56K/J 4.7R 56K/J 4.7R 3.3K 3.3K BAS316 BAS316 PTC1A PTC1B FL_IN1 +5V1 FR_IN1 +5V1 FL_IN1 FR_IN1 300R/NC 300R/NC 10uF16V 10uF16V R31A R31B MUR120 MUR120 CC102 CC102 4.7R 4.7R 4.3K 4.3K 240R 240R D20A D20B IRS2092S MUR120 IRS2092S D15B...
  • Page 19 建议保留,在外部输入时,SUB是不经DSP A input protect to SUB mute crystal MCLK 12.288M Only for Kappa FLASH input selector Front/Rear crystal GAIN LW/HI input ADC*4/5/2 min-max AIN*4 DSP3.3V DCVDD+1.2V by dsp ldo WM8281 DIF F/R AVDD+1.8V FL DET FR DET I2S for Music RL DET upgrade Analog Speech...
  • Page 20 BL LED-1 Clari-Fi LED-1 Party Mode LED-1 POWER LED-1 PROT LED-1 104P 104P 104P 104P 104P power/Prot LED1 CN3B LED4 Party Mode LED3 LED2 White/RED Clari-Fi BL LED White White Blue PLACE NO DATA DESCRIPTON DWG NO: EVERVICTORY ELECTRONIC COMPANY LIMITED PART NO: PART NAME: Page Number:...
  • Page 21 GTR-7535 ADAS in in GTR-7535 pre Connect GTR-7535 LED DET GTR-7535 pre GTR-7535 MCU GTR-7535 ADAS in in.sch GTR-7535 pre Connect.sch GTR-7535 LED DET.sch GTR-7535 pre.sch GTR-7535 MCU.sch ADAS_OUT_FL BT_AR_P BT LED-40 ADC_LED_SUB1 SUB-1 ADC_LED_SUB ADAS_OUT_FR BT_AR_N Clari-Fi LED-44 SUB_IN1 SUB-2 ADAS_OUT_RL BT_AL_P...
  • Page 22 to PRE( 前级 ) 同 DSP( 模块 ) 连接 PRE( 前级 ) 同 AMP( 功放板 ) 连接 (APJ2B) Party Mode LED Party Mode LED RST(CIF1RST) BT LED BT LED ⑦ LDOENA ① APJ2B PROT3 BT_AR_N Clari-Fi LED Clari-Fi LED Party Mode LED APJ1AA BT_AR_P CIF1MISO...
  • Page 23 106P R182 ADAS_FL C168 101P 121103000003 C165 R177 R180 AD FL+ AD3.3V TO MCU GPIO AD FL- 106P ADAS_FL U117B 225P +12V BA4560 R176 C167 AD FR+ ADAS_FR ADAS_DET R181 AD FR- ADAS_RL U117A C166 R178 4580 BA4560 ADAS_RR AD RL+ U116A 106P AD1/2VCC...
  • Page 24 BT LED-40 BT LED-40 Clari-Fi LED-44 Clari-Fi LED-44 R169 Party Mode LED-45 Party Mode LED-45 +12V POWER LED-43 R168 POWER LED-43 C151 R164 FL_DSP_INN ④ FL_DSP_INN ADC_LED_FL1 ADC_LED_FL R167 BT LED-40 ④ R54A PAGE 7/19 to 输出幅度检测 R165 R166 225P 2SA1015 C30A ⑤...
  • Page 25 FROM DSP OUT R146 C130 R59E R140 106P 5.1K R142 C133 ADAS_OUT_FL ADC_LED_FL1 C134 DSP_OUT_FL R145 C135 C132 R58E 4580 R60E U25AA R147 DSP_OUT_FL 4580 R149 R144 4580 4580 C131 R141 VR6A LPF1 4580 106P 4.7K C50K VR6B U17AA U15AA C50K -12V R150...
  • Page 26 +5VB HP5013A33E CIF1ADDR CIF1SCLK CIF1SCLK R41M RST(CIF1RST) BT_+3.3V MCU+3.3V MCU+3.3V LDOENA LDOENA ④ PAGE 5/19 105P LDOENA CIF1MOSI CIF1MOSI ④ FLASH_CS CIF1ADDR CIF1ADDR R24M 盒子功能按健 CIF1SCLK PAGE 15/19 CIF1MISO CIF1MISO C31M FLASH_SCL ADAS_DET ADAS_DET RST(CIF1RST) RST(CIF1RST) R17M 0R HP5013A33E ⑤ 220uF/16V CIF1MOSI PAGE 3/19 to ADA S...
  • Page 27 BT_+3.3V 103P 4.7R 106P USB_DP BT_+3.3V 104P USB_DN BT_RESET 4.7R BT_+3.3V 104P 106/NC 104/NC ESD2 ESD2 100K BT_UART_RX 105P BT_UART_TX BT_UART_RX BT_UART_TX R32B BM153-32 BT_DSP_LRCLK AD1/2VCC-1 ANT1 BT_DSP_BCLK ① BT_DSP_DAO 105P 106P C11B C12B UART_TX R10B C10B PCM_IN PCM_SYNC PCM_CLK C22B PI08 C23B...
  • Page 28 LAYOUT DIAGRAM - AMP BOARD Top View...
  • Page 29 LAYOUT DIAGRAM - AMP BOARD Bottom View...
  • Page 30 GTR-7535 MECHANICAL EXPLODED VIEW ZS0201000068 DECORATIVE SHEET 263.9*25.2*15 GTR-7535 XG0201200204 BOTTOM PLATE GTR-7535 MK0201000450 FUSE COVER 3P GTR-7535 SG0101000051 4PIN SPK JACK GTR-104/7535 SG0101000054 3PIN POWER SOCKET GTR-7535 SG0101000053 2PIN SPK JACK GTR-7535 88LE03200379 LED LIGHT PCBA 88FA03200390 PRE-AMP PCBA GTR-7535 88AM0320078 AMP PCBA GTR-7535...
  • Page 31 GTR-7535 PACKAGING VIEW (PICTURES REFER TO GTR-102) MP0501000119 BOTTOM LABEL PC GTR-7535 CH0102000603 GIFT BOX L485*W234*H110mm GTR-7535 LS0201000323 SCREW 4X55MM 140203000050 FUSE 30A 32V UL GTR-102/104/7535 121103000099 RCA JACK 1P GTR-104/7535 OGTR104F0004 CONTROL BOX ASSY GTR-102/104/7535...
  • Page 32 GTR-7535 SPARE PARTS LIST Pos. No. Part Number Description Usage ZS0201000068 DECORATIVE SHEET 263.9*25.2*15 GTR-7535 XG0201200204 BOTTOM PLATE GTR-7535 MK0201000450 FUSE COVER 3P GTR-7535 SG0101000051 4PIN SPK JACK GTR-104/7535 SG0101000054 3PIN POWER SOCKET GTR-7535 SG0101000053 2PIN SPK JACK GTR-7535 88LE03200379 LED LIGHT PCBA 88FA03200390 PRE-AMP PCBA GTR-7535...
  • Page 33 60103000195 IC APX809-29SA RESET GTR-104/7535 60103000383 IC TL494C GTR-104/7535 U2A, U3A, U4A, U5A, U6A, U7A,U8A, U9A, U10A, 60103000654 IC NJM4580V SSOP8 GTR-102/104/7535 U11A U2B, U5A, U6A, U15A, U16A,U17A, U18A, U19A, U20A, U21A,U22A, U23A, 60103000654 IC NJM4580V SSOP8 GTR-102/104/7535 U24A, U25A, U26A,U27A, U28A, U29A, U109, U110,U116, U117,U118 60103101422...