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Toro GROUNDSMASTER 1000L Operator's Manual
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Toro GROUNDSMASTER 1000L Operator's Manual

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FORM NO. 3319-628 GB Rev A
OPERATOR'S
0001
MODEL NO. 30200—7
& UP
MANUAL
®
®
GROUNDSMASTER
1000L
Traction Unit
© The Toro Company—1997

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Summary of Contents for Toro GROUNDSMASTER 1000L

  • Page 1 FORM NO. 3319-628 GB Rev A OPERATOR’S 0001 MODEL NO. 30200—7 & UP MANUAL ® ® GROUNDSMASTER 1000L Traction Unit © The Toro Company—1997...

  • Page 2: Table Of Contents

    Toro Distributor. In addition to genuine Toro replace- ment parts, the distributor also has optional equip- ment form the complete line of Toro turf care equip- ment. Keep your Toro all Toro – buy genuine Toro replacement parts and accessories.

  • Page 3: Safety Instructions

    Safety Training WARNING—Petrol is highly flammable. • Store fuel in containers specifically designed Read the instructions carefully. Be familiar for this purpose. with the controls and the proper use of the • Refuel outdoors only and do not smoke equipment. while refueling.
  • Page 4 Safety lar care. To guard against overturning: • stop the engine and remove the key. • do not stop or start suddenly when going up 13. Disengage drive to attachments, stop the engine, or downhill; and disconnect the spark plug wire(s)or remove the ignition key •...
  • Page 5 Safety deterioration. Sound & Vibration Levels Replace worn or damaged parts for safety. Sound Levels If the fuel tank has to be drained, this should be This unit has an equivalent continuous A-weighted done outdoors sound pressure at the operator ear of: 89 dB(A), based on measurements of identical machines per On multi-bladed machines, take care as rotating 91/386/EEC.
  • Page 6 Symbol Glossary Caustic liquids, Poisonous Electrical shock, High pressure High pressure High pressure Crushing of Crushing of chemical burns to fumes or toxic electrocution fluid, injection spray, erosion of spray, erosion of fingers or hand, toes or foot, force fingers or hand gases, asphyxiation into body flesh...
  • Page 7 Safety Consult technical Fasten seat Safety alert Outline safety Read operator’s Fire, open light Eye protection manual for proper belts triangle alert symbol manual and smoking must be worn service prohibited procedures Head protection Hearing Caution, toxic First aid Flush with water Engine Transmission Hydraulic system must be worn...
  • Page 8 Safety n/min Engine start Engine stop Engine failure/ Engine rotational Choke Primer (start aid) Electrical preheat Transmission malfunction speed/frequency (low temperature start aid) N H L F Transmission Transmission Transmission Clutch Neutral High Forward oil pressure oil temperature failure/malfunction Reverse Hydraulic oil Hydraulic oil Second gear...

  • Page 9: Specifications

    (89 mm) stroke. Hydraulic Filter: 25-micron mounted directly to Interlock Switches: Prevents engine starting if trac- transmission. Replaceable (Toro Part No. 23-2300). tion pedal or PTO switch are engaged. Stops the engine if operator leaves seat with either traction Drive Axle: Manufacturer –...

  • Page 10: Before Operating

    Before Operating CHECK THE ENGINE OIL dipstick, add 1 pint (0.47 l) of oil and recheck the level. Do not overfill. The engine is shipped with 3.8 qt (3.6 l) of oil in the The engine uses any high-quality 10W30 deter- crankcase;...
  • Page 11 Before Operating radiator should be filled to the top of the filler neck and the expansion tank filled to between the marks on its side. If the coolant level is low, replenish the system. DO NOT OVERFILL. Install the radiator and expansion tank caps. CHECK HYDRAULIC SYSTEM FLUID Figure 3...
  • Page 12 Check all hoses and fittings for leaks. 1. Clean the area around the fuel tank cap. FILL THE FUEL TANK THE TORO COMPANY STRONGLY RECOM- MENDS THE USE OF FRESH, CLEAN, UNLEADED REGULAR GRADE GASOLINE IN TORO GASOLINE POWERED PRODUCTS.
  • Page 13 Before Operating Figure 6 1. Fuel tank cap 2. Remove the fuel tank cap. 3. Fill the tank to about one inch below top of the tank, (bottom of the filler neck). DO NOT OVERFILL. Then install the cap.

  • Page 14: Controls

    Controls Service Brakes (Fig. 7 )—The left and right brake pedals are connected to the left and right front wheels. Since both brakes work independently of each other, the brakes can be used to turn sharply or to increase traction if one wheel tends to slip while operating on certain slope conditions.
  • Page 15 Controls Stop the engine and repair before resuming opera- CAUTION tion. Never raise the cutting unit while blades are PTO Switch (Fig. 9)—Pull up on the sleeve on the toggle switch handle and move the handle to ON to rotating because it is hazardous. ENGAGE electric PTO clutch.

  • Page 16: Operating Instructions

    Operation STARTING/STOPPING THE the PTO control is engaged or the traction pedal is depressed with the operator off the seat. ENGINE CAUTION Ensure the parking brake is set, the PTO switch is in OFF and the lift lever is in the TRANS- Do not disconnect the safety switches because PORT or FLOAT position (Fig.
  • Page 17 In an emergency, the traction unit can be pushed or ground speed as the load on the blades decreases. towed for a very short distance. However, Toro does This allows the engine, working with the transmis- not recommend this as standard procedure.

  • Page 18: Maintenance

    Maintenance LUBRICATION GREASING BEARINGS AND BUSHINGS The traction unit has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If the machine is operated under normal conditions, lubricate all bearings and bushings after every 50 hours of operation or imme- diately after every washing.
  • Page 19 Maintenance Figure 16 Figure 18 Figure 17...
  • Page 20 Maintenance Quick Reference Grease, Lube points Oil levels Radiator screen Coolant level Air cleaner Tire Pressure Electric clutch gap .-15–.030 Belts PTO belt tension Fuel—Gas Only Battery CHANGE INTER- TYPE >0° C TYPE <0° C CAPACITY VALS Engine oil SAE 30 SE-SF SAE 10W-30—10W40 1.5 L oil 50 hours...
  • Page 21 Maintenance Minimum Recommended Maintenance Intervals Maintenance Procedure Maintenance Interval & Service Check battery fluid level Every Every 100 Every 50 Every Check battery cable connections 400 hours hours hours 200 hours Lubricate all grease fittings Lubricate brake cables Check cutting unit gear box oil level Clean under cutting unit belt covers Check cutting unit drive belt adjustment Change engine oil...
  • Page 22 Maintenance When servicing the foam element, check the AIR CLEANER MAINTENANCE condition of paper element (Fig. 26). Clean by gently tapping the element to remove dust. Clean the air cleaner foam element after every 50 Replace element yearly or every 200 hours. operating hours.
  • Page 23 Maintenance Position the machine on a level surface. ed or the machine is to be stored for an extended period. Use clean solvent to flush out the tank. Set a drain pan under the oil pan and in line with the drain plug (Fig. 21). Fuel Lines and Connections Clean the area around the drain plug.
  • Page 24 Maintenance hour intervals. The correct spark plugs to use are NGK BMR 6A or equivalent. Set the air gap at .024–.028 in. Clean the area around the spark plugs so dirt does not fall into the cylinders when the plugs are removed.
  • Page 25 Maintenance can be decreased by turning the adjusting nut clockwise (Fig. 26). Rotate the clutch by hand and adjust all three air gaps. After all three gaps have been set, check all three again. (Adjusting one gap can alter the other gaps.) 4.8 cm Install the nylon block with a nut and bolt.
  • Page 26 Maintenance condition still exists, repeat steps 1 and 2, then temperature for the season in which you will use the and go to step 4. 1000L. Loosen the two locknuts securing the pump Temperature/viscosity recommendations are: plate so the plate is free to move (Fig. 28). Expected Recommended Ambient...
  • Page 27 Coat the battery posts and cable connec- the brakes do not work effectively. (Free travel is the tor with Grafo 11 2X (Skin-over) grease, Toro Part distance the brake pedal moves before braking resis- No. 505-47 or petroleum jelly to prevent corrosion.

  • Page 28: Preparation For Seasonal Storage

    - all grease fittings and pivot points Coat the cable terminals and battery posts - remove control panel and clean out the inside with Grafo 112X skin-over grease (Toro of the control box Part Number 505-47), or petroleum jelly to prevent corrosion.

  • Page 29: Product Identification

    To order replacement parts from an Authorized 6. Thoroughly clean and service the air cleaner TORO Distributor supply the following information: assembly. Model and serial numbers of the traction unit. 7. Seal the air cleaner inlet and the exhaust outlet with weather proof masking tape.

This manual is also suitable for:

30200-70001