Golden Technologies PR-401 Service Manual
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Golden Technologies PR-401 Service Manual

Lift chair
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Lift Chair
Service Guide
This Service Guide contains:
Troubleshooting
Replacement Instructions
Illustrated Parts Diagrams

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Summary of Contents for Golden Technologies PR-401

  • Page 1 Lift Chair Service Guide This Service Guide contains: Troubleshooting Replacement Instructions Illustrated Parts Diagrams...
  • Page 2 REVA_082012 Contact Information: Golden Technologies 401 Bridge Street Old Forge, PA 18518 Toll-free: 800-624-6374 Fax: 800-628-5165 Lift Chair/Bed Tech: x645 Mobility Tech: x648 VA Tech: x647 Email: parts@goldentech.com...

  • Page 3: Table Of Contents

    REVA_082012 Table of Contents About the Lift Chair Service Guide....................3 Lift Chair Components......................3-5 General Trouble Shooting......................6 Tools Required..........................6 Models Quick Reference......................7 Replacement Instructions....................8-15 Smart Tek Hand Control........................8 Hand Control Extension Wire......................8 Back Assembly..........................9 Control Box..........................9 Lift Motor............................9 Lift Frame...........................10 Arm Assembly........................10-11 Scissor Mechanism......................11-12 Recline Bar...........................12-13 Seat Assembly........................13-14...

  • Page 4: About The Lift Chair Service Guide

    REVA_082012 About the Lift Chair Service Guide This service guide provides you with the information necessary to repair Golden Technologies 3- position, 2-position, and MaxiComfort recline lift chairs. The troubleshooting scenarios in this manual consist of procedures that enable you to systematically trace and correct faults in the system, replacement procedures, and exploded views of available parts.
  • Page 5 REVA_082012 Component: Extension Wire Location: Between the lift frame and the chair frame. Function: Provides connection from the hand control to the motor or control box. Connections: From the quick disconnect in the pocket to the motor or control box. Failure Signs: Chair will not lift/recline.
  • Page 6 REVA_082012 Component: Hand Control (Heat/Massage or Infrared Heat Only) Location: On the arm of the chair. Function: Provides user interface for heat/massage or Infrared heat only. Connections: Connected to the control box. Failure Signs: Heat/Massage or Infrared Heat Only will not work. Tests: See “Hand Controls”...

  • Page 7: General Trouble Shooting

    D) Push tube may be stripped or the fork head may be broken. Tools Required: The following tools are needed to service Golden Technologies lift chairs. • # 8, 9 or 10 flat head screw driver • P2 & P3 Phillips head screw driver •...

  • Page 8: Models Quick Reference

    REVA_082012 Models Quick Reference Lift Recline Hand Recline Model Series Size Motor Transformer Frame Control Mech. PR-401 Traditional Medium LM5100 Medium Single Standard US 2 Button 3 way PR-401L Traditional Large LM5120 Large Single Standard US 2 Button 3 way...

  • Page 9: Replacement Instructions

    REVA_082012 Replacement Instructions Smart Tek Hand Control Replacement Tools Needed: None Unplug the transformer from the wall outlet. Unplug the motor power cable. 3. Reach down into the pocket until you feel the disconnect latch on the extension cable. 4. Pull back on the disconnect latch. 5.

  • Page 10: Back Assembly

    REVA_082012 Back Assembly Replacement (500-lb. and 3-position) Tools needed: 7/16 in. socket wrench 1. Press the Up Button on the hand control until the footrest is about parallel to the floor. Unplug the transformer from the wall outlet. 3. Using the 7/16 in. socket wrench, remove the (2) flange lock nuts located on both sides of the back. 4.

  • Page 11: Lift Frame

    REVA_082012 Lift Frame Replacement Tools needed: Needle nose pliers, T30 Torx screw bit, wire cutters, replacement zip ties, and a chair stand. Unplug the transformer from the wall outlet. 2. Unplug the battery backup cable from the transformer. 3. Gently push the chair over onto the footrest, turn it upside down or, gently push it over onto its side, opposite of the hand control.

  • Page 12: Scissor Mechanism

    REVA_082012 7. Use a Phillips screwdriver to remove the wire clamp used to secure the extension cable to the bottom of the armrests. Make sure you save the clamp and screw. 8. Remove a few staples on the arm assembly to allow the extension wire to be pulled out through the fabric pocket.
  • Page 13 REVA_082012 6. Gently push the chair over onto the footrest, turn it upside down or, gently push it over onto its side, opposite of the hand control. 7. Unplug the transformer and the hand control extension from the motor (or control box.) 8.

  • Page 14: Seat Assembly

    REVA_082012 3. Reach down into the chair’s side pocket until you feel the disconnect latch on the hand control extension. 4. Pull back on the disconnecting latch. 5. Put one hand on the back of the extension wire plug base and one on the hand control plug base and pull the two pieces apart.
  • Page 15 REVA_082012 opposite of the hand control. You can also remove the seat back. 7. Remove the eight (8) T30 lag screws that hold the lift frame to the arm assembly. 8. Remove the hitch pin(s), the clevis pin(s), and the washers that fasten the recline strap(s) to the recline bar.
  • Page 16 REVA_082012 6. Use the hitch pin(s), clevis pin(s), and washers to fasten the new recline straps to the recline bar. 7. Use the hitch pin(s), clevis pin(s), and washers to fasten the new recline straps to the lift frame. 8. Use hitch pin(s), clevis pin(s), washers, and spacers to fasten the top of the motor to the new recline straps.

  • Page 17: Scissor Mechanism Parts

    REVA_082012 Scissor Mechanism Parts Component Description RM621 3-Way Recliner Mechs RM8300 2-Way Recliner Mechs RM620 MaxiComfort Mechs We do recommend both sides be replaced. RM8300 RM621 RM620...

  • Page 18: Electrical Systems

    Motor Chair Led Non Transformer GM1501-A Motor Chair Transformer GM1501-APUS Transformer Cord Smart Tek System Models: PR-401, PR-401L, PR-747, PR-643, PR-410, PR-751TY, PR-752, PR-451, PR-501JP, PR-501S, PR-501M, PR-501L, PR501T, PR-501S-23, PR-200, PR-355M, PR-355L, PR-359M, and PR-359L * Asterisk designates the current style.

  • Page 19: Dual Motor

    REVA_082012 Dual Motor Electrical Diagram LED Light DC Power REF # PART NUMBER DESCRIPTION QTY. ZK1200-HC Hand Wand, 2 Button LED with Walnut Burl Grain ZK-1100-HC Hand Wand, 2 Button LED with Walnut Burl Grain ZK-20-EXT Hand Control Extension 62” Long ZK-10-EXT Hand Control Extension 62”...

  • Page 20: Triple Motor

    REVA_082012 Triple Motor Electrical Diagram CONTROL HAND CONTROLLER MOTOR (502 Back Motor) LIFT MOTOR Y Connector (for 502) (for 502) LED Lights Right Angle Plugs LED Light DC Power ELECTRICAL OUTLET LED Light DC Power TRANSFORMER REF # PART NUMBER DESCRIPTION QTY.

  • Page 21: Heat And Massage

    REVA_082012 Heat and Massage Electrical Diagram HV3000 COMPLETE RELAXOR DHV SYSTEM LED Light DC Power REF # PART NUMBER DESCRIPTION QTY. ZK-1200 Hand Wand, 2 Button LED with Walnut Burl Grain ZK-1100 Hand Wand, 2 Button LED with Walnut Burl Grain ZK-20-EXT Hand Control Extension 62”...

  • Page 22: Maxicomfort

    REVA_082012 MaxiComfort Electrical Diagram HV3000 COMPLETE RELAXOR DHV SYSTEM LED Light DC Power REF # PART NUMBER DESCRIPTION QTY. HV3004 Massage Unit Assembly, Seat HV3004B Massage Unit Assembly, Back HV3003 Heat Pad ZKAD-1 Hand Wand Auto Drive for Lift Chairs HV3005 Control Box HV3001...

  • Page 23: Trouble Shooting With Smart Tek

    REVA_082012 Trouble Shooting with Smart Tek Models: Capri, 355M, 355L, 359M, 359L, 501JP, 501S, 501M, 501L, 501T, 501S23, 510, 505L, 505M, 505S, 505JP, 506, 756L, 756MC, 451, 410, 643, 747, 751TY, 752, 401L, 401, 906 Problem: Solution: Chair doesn't work, both LED lights are off. 1.

  • Page 24: Lift Frames

    REVA_082012 LM-RS5100 RB5100-M-1 LM5100 For use in models: PR-401, PR-747, PR-643, PR-752, PR-451, PR756MC, PR-506, PR-505JP, PR-505S, PR-505M, PR-510, PR-501JP, PR-501S, PR-501M, PR-355M, PR359M See parts list for specific parts by model.
  • Page 25 REVA_082012 LM-RS5100 ZK1200-HC See parts list for specific h a n d c o n t r o l p a r t n u m b e r . GM1500-LM...
  • Page 26 REVA_082012 LM5100 LIFT FRAME PARTS LIST Qty. Per Part Number Description Unit BB5003 Washer, 380 x 750 x 062 Nylon BB5512 Pin, 3/8 x 1 5/8 Zinc Clevis BB5514 Pin, Hitch BB5515 Cap, 1" Square End Chair BB5518 Tywrap, 8" Black BB5530 Leg Leveler 5/16 X 1 BB5531...
  • Page 27 REVA_082012 LM-RS5100 RB5100-L-1 For use in models: PR-401L, PR-410, PR-751TY, PR-756L, PR-505L, PR-501L, PR-501T, PR- 501S-23, PR-355L, PR-359L See parts list for specific parts by model.
  • Page 28 REVA_082012 See parts list for specific h a n d LM-RS5100 c o n t r o l p a r t n u m b e r . ZK1200-HC GM1500-LM...

  • Page 29: Lm5120

    REVA_082012 LM5120 LIFT FRAME PARTS LIST Qty. Per Part Number Description Unit BB5003 Washer, 380 x 750 x 062 Nylon BB5512 Pin, 3/8 x 1 5/8 Zinc Clevis BB5514 Pin, Hitch BB5515 Cap, 1" Square End Chair BB5518 Tywrap, 8" Black BB5530 Leg Leveler 5/16 X 1 BB5531...
  • Page 30 REVA_082012 RB6111-1 LM-RS5100 For use in models: PR-501M26D, PR-501L26, PR-501T28 See parts list for specific parts by model.
  • Page 31 REVA_082012 See parts list for specific h a n d c o n t r o l p a r t n u m b e r . ZK1200-HC LM-RS5100 Transformer GM1501-A GM1501-APUS GM1502-L...

  • Page 32: Lm6111

    REVA_082012 LM6111 LIFT FRAME PARTS LIST Qty. Per Part Number Description Unit BB5003 Washer, 380 x 750 x 062 Nylon BB5512 Pin, 3/8 x 1 5/8 Zinc Clevis BB5514 Pin, Hitch BB5515 Cap, 1" Square End Chair BB5518 Tywrap, 8" Black BB5530 Leg Leveler 5/16 X 1 BB5531...

  • Page 33: Lm5000C

    REVA_082012 LM5000C LIFT FRAME ASSEMBLY LM-RS5100 LM5000C For use in model: PR-200 See parts list for specific parts by model.
  • Page 34 REVA_082012 LM5000C LIFT MOTOR See parts list for specific h a n d c o n t r o l p a r t n u m b e r . LM-RS5100 ZK1200-HC GM1500-LM...
  • Page 35 REVA_082012 LM5000C LIFT FRAME PARTS LIST Qty. Per Part Number Description Unit BB5003 Washer, 380 x 750 x 062 Nylon BB5512 Pin, 3/8 x 1 5/8 Zinc Clevis BB5514 Pin, Hitch BB5515 Cap, 1" Square End Chair BB5518 Tywrap, 8" Black BB5530 Leg Leveler 5/16 X 1 BB5531...
  • Page 36 REVA_082012 For use in model: PR-502...
  • Page 37 REVA_082012...
  • Page 38 REVA_082012 ZK1200-HC...
  • Page 39 REVA_082012...

  • Page 40: Lm502

    REVA_082012 LM502 LIFT FRAME PARTS LIST Qty. Per Part Number Description Unit BB5506 1/4" LOCK WASHER BB5514 HAIR PIN BB5530 5/16 X 1 LEG LEVELER BB5535 1/8 NYLON PLASTIC WASHER BB5548 5\16" X 3" TAP BOLT GRADE 5 ( to attach lift frame to chair ) BB5549 3/8 NYLON PLASTIC WASHER BB5554...

  • Page 41: Lm906

    REVA_082012 906 LIFT FRAME Note: The lift frame pictured is only sold as a complete assembly. For repair purposes, the entire Lift Frame assembly shown must be replaced if defective. *Motor not shown. Lift Frame Replacement (PR-906 only) Unplug the transformer from the wall outlet. 2.
  • Page 42 REVA_082012 906 LIFT MOTOR Front Motor Mount Rear Motor Mount (Side view of bolts) (Clevis & Hitch pins) Lift Frame (Bottom section) Lift Motor Replacement (PR-906 only) Unplug the transformer from the wall outlet. 2. Gently push the chair over onto the footrest. 3.

  • Page 43: Maxicomfort Recline Mechanism

    REVA_082012 BB5613 BB5613 BB5505 MS2.5WL For use in models: PR-756MC, PR-756L, PR-506, PR-505JP, PR-505S, PR-505M, PR-505L, PR-510 See parts list for specific parts by model.

  • Page 44: Power Connections

    REVA_082012 Power Connections Models: PR-200, PR-355M, PR-355L, PR-359M, PR-359L, PR-401, PR-401L, PR-410, PR-451, PR501JP, PR-501S, PR-501S-23, PR-501M, P5-501L, PR-501T, PR-643, PR-747, PR-751TY, PR-752, PR-906, PR-756MC, PR-756L, PR-505JP, PR-505S, PR-505M, PR-505L, PR-506, PR-510, PR502 Models: PR-501M-26D, PR-501L-26D, PR-501T-28D Back Installation: Step 1...

  • Page 45: Maxicomfort Back Installation

    REVA_082012 MaxiComfort Back Installation: Models: PR-756MC, PR-756L, PR-506, PR-505JP, PR-505S, PR-505M, PR-505L, PR-510 Step 1 Step 2 Step 3 Step 1. Plug the lift chair into a standard (115-120VAC) wall outlet. Step 2. Press the chair down arrow on the hand control until the footrest is about parallel to the floor.

  • Page 46: Hand Controls

    REVA_082012 Hand Controls ( Lift & Recline) L.E.D. light Models: PR-401, PR-401L, PR-747, PR-643, *Models: PR-401, PR-401L, PR-747, PR-643, PR-410, PR-751TY, PR-752, PR-451, PR-906, PR-410, PR-751TY, PR-752, PR-451, PR-906, PR501JP, PR-501S, PR-501M, PR-501L, PR501JP, PR-501S, PR-501M, PR-501L, P5-501T, PR-501S-23, PR-501M-26D,...
  • Page 47 REVA_082012 Hand Controls (Lift & Recline) - Continued *Models: PR-756MC, PR-756L, Models: PR-756MC, PR-756L, PR-505JP, PR-505JP, PR-505S, PR-505M, PR-505S, PR-505M, PR-505L, PR-506, PR-505L, PR-506, PR-510, PR-502 PR-510, PR-502 Heat & Massage Only - Hand Control Press PWR to turn On or Off. 15 Minute Timer: Single Press (GREEN) 30 Minute Timer: Press &...
  • Page 48 REVA_082012 Far Infrared Heat Only – Hand Control • Press ON and the temperature light will turn on. Controller is pre-set to a low/medium heat level and a 60 minute session. • Once turned ON, it will display the session time and will count down from the pre-set 60 minutes.

  • Page 49: Grease Points

    REVA_082012 Grease Points Appling any type of lubricant as a routine maintenance procedure is not necessary. If lubricating the lift chair to alleviate excessive noise, only apply the specified lubricant at the locations shown below. Do not apply excessive lubricant. Excessive lubricant could leak onto the chair or the floor causing damage.

  • Page 50: Lift Chair Cut Away

    REVA_082012 Lift Chair Cut Away Bottom View Note: The above illustrations are intended as general information. They do not represent all models in this manual.

  • Page 51: Lift Chair Boxing Instructions

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  • Page 54 REVA_082012 Lift Chair Service Guide Golden Technologies 401 Bridge Street Old Forge, PA 18518 www.goldentech.com Lift Chair_Service Guide_REVA_082012...

This manual is also suitable for:

Pr-401lPr-747Pr-643Pr-410Pr-751tyPr-752 ... Show all

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