McConnel ROTA-ROLL Twose Series Operator's & Parts Manual

3.6m folding roller

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Twose Series
ROTA-ROLL
3.6M Folding Roller
Operator & Parts Manual
Publication 686
May 2016

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Summary of Contents for McConnel ROTA-ROLL Twose Series

  • Page 1 Twose Series ROTA-ROLL 3.6M Folding Roller Operator & Parts Manual Publication 686 May 2016...
  • Page 2 VERIFICATION OF WARRANTY REGISTRATION DEALER WARRANTY INFORMATION & REGISTRATION VERIFICATION It is imperative that the selling dealer registers this machine with McConnel Limited before delivery to the end user – failure to do so may affect the validity of the machine warranty.
  • Page 4 1500 hours. Engine warranty will be specific to the Manufacturer of that unit. 1.02. All spare parts supplied by McConnel Ltd and purchased by the end user are warranted to be free from defects in material and workmanship from the date of sale to the original purchaser for a period of 6 months.
  • Page 5 2.02. Any fault must be reported to an authorised McConnel Ltd dealer as soon as it occurs. Continued use of a machine, after a fault has occurred, can result in further component failure for which McConnel Ltd cannot be held liable.
  • Page 6 MISCELLANEOUS 4.01. McConnel Ltd may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term. 4.02. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.
  • Page 7 DECLARATION OF CONFORMITY Conforming to EU Machinery Directive 2006/42/EC McCONNEL LIMITED, Temeside Works, Ludlow, Shropshire SY8 1JL, UK Hereby declare that: The Product; Tractor Trailed Folding Roller Product Code; TWBR Serial No. & Date ………………………………… Type ………………………… Manufactured in; United Kingdom Complies with the required provisions of the Machinery Directive 2006/42/EC The machinery directive is supported by the following harmonized standards;...
  • Page 8: Table Of Contents

    LIST OF CONTENTS Operation Manual General Information Machine Description & Purpose of Use Machine Identification Technical Specifications Safety Information Component Identification & Location Handling & Pre-Installation Attachment, Detachment & Storage Transport & Work Positions Additional Ballast Brace System & Adjustment Maintenance Lubrication Points Parts Manual...
  • Page 9: General Information

    GENERAL INFORMATION Always read this manual before fitting or operating the machine – whenever any doubt exists contact your dealer or the McConnel Service Department for advice and assistance. Use only McConnel Genuine Service Parts on McConnel Equipment and Machines DEFINITIONS –...
  • Page 10: Machine Description & Purpose Of Use

    MACHINE DESCRIPTION & PURPOSE OF USE The Twose ‘Rota-Roll’ is tractor trailed, hydraulically folding, single unit roller equipped with a drawbar hitch coupling system for attachment to agricultural vehicles. The sole purpose of the machine is for use in rolling cultivated land. For simplicity of use and efficient transportation the machine has an ingenious ‘self-folding’...
  • Page 11: Safety Information

    SAFETY INFORMATION General safety rules: ▲ Always read and follow the instructions for the use and maintenance of the machine before carrying out any work operations or servicing tasks. ▲ Attachment, Detachment, Storage and Folding of this machine must be on firm level ground only - never attempt any of these procedures on sites where the machine is at risk of moving or sliding under its own weight.
  • Page 12: Component Identification & Location

    COMPONENT IDENTIFICATION & LOCATION 1. Main Beam 2. Roller Frame 3. Hitch 4. Rocker 5. Wheel/Axle Assembly 6. Roller 7. Axle Bridge 8. Fold Ram 9. Adjustable Link 10. Machine Brace Position 11. Manual Holder...
  • Page 13: Handling & Pre-Installation

    HANDLING AND PRE-INSTALLATION Lifting and Unloading Unloading and handling of the machine should be performed using suitable overhead lifting equipment with a minimum capacity in excess of the total weight of the machine, ensure the machine is in a balanced condition before lifting. Keep all persons at a safe distance from the raised load.
  • Page 14: Attachment, Detachment & Storage

    ATTACHMENT, DETACHMENT & STORAGE WARNING! Attachment, removal and storage of the machine must always be on a firm level site – failure to observe this precaution can result in serious injury or damage. Attaching the Machine  With the tractor and machine on firm level ground, back the tractor up to the machine with the tractors pick up hitch centrally in line with the tow ring on the rollers tow bar.
  • Page 15: Transport & Work Positions

    TRANSPORT & WORK POSITIONS CAUTION! Unfolding or folding the machine must only be performed on a firm level site – never attempt to unfold or fold the machine on sloping or soft ground. Transport For transportation the roller is folded into the ‘inline’ position; in this mode the wheels are on the ground and fully supporting the raised roller.
  • Page 16: Additional Ballast

    ADDITIONAL BALLAST The outer ends of each roller is equipped with an access plug allowing them to be filled with a water in order to provide extra ballast. Each roller has a maximum capacity of 1000 litres; if both are filled to capacity this would provide an additional overall rolling weight of approximately 2 tonnes.
  • Page 17: Brace System & Adjustment

    BRACE SYSTEM & ADJUSTMENT Brace System In order to ‘brace’ the machine in both transport and work position, a fixed lug on the main beam is designed to locate with receiver brackets positioned on the roller frame and on the axle bridge assembly respectively;...
  • Page 18: Maintenance

    MAINTENANCE Daily Maintenance  Grease shaft bearings thoroughly.  Check wheel nuts for tightness – 185 lbs/ft. (250Nm). Weekly Maintenance  Grease pivot points thoroughly.  Check all nuts and bolts for tightness.  Check tyres for damage and ensure they are correctly inflated to 70psi (5.2Bar). ...
  • Page 19: Lubrication Points

    Lubrication Points The illustrations below indicate the locations of the machines lubrication points; always grease the machine fully before use and prior to storage – refer to maintenance schedule on previous page for details.
  • Page 20: Parts Manual

    ROTA-ROLL 3.6M Folding Roller Parts Manual...
  • Page 21: Rota-Roll Assembly

    Twose Rota-Roll ROTA-ROLL ASSEMBLY REF. QTY. PART No. DESCRIPTION SRR1239 FOLDING ROLLER (ROTA-ROLL) 217.200 MAINFRAME MODULE 217.201 DRAWBAR MODULE 217.202 LEG/AXLE MODULE 217.203 LIFT/ANGLE MODULE 217.204 ROLLER MODULE 217.205 HYDRAULIC INSTALLATION 217.206 DECAL KIT 217.233 TYRE MODULE...
  • Page 22: Drawbar Module

    Twose Rota-Roll DRAWBAR MODULE REF. QTY. PART No. DESCRIPTION 217.201 DRAWBAR MODULE 217.002 DRAWBAR 217.003 SLEW PIN 7560050 BUSH 05.264.07 SETSCREW 05.287.01 SELF-LOCKING NUT 05.953.04 GREASE NIPPLE 5351.1 TOP PLATE 5351.2 CLAMP JAW 05.291.02 BOLT 05.291.05 BOLT...
  • Page 23: Mainframe Module

    Twose Rota-Roll MAINFRAME MODULE...
  • Page 24 Twose Rota-Roll MAINFRAME MODULE REF. QTY. PART No. DESCRIPTION 217.200 MAINFRAME MODULE 217.001 12" BALLAST ROLLER FRAME 217.010 PIVOT PIN 217.013 PIVOT PIN 217.017 LEG PIN 217.020 FRONT ROLLER SCRAPER 217.021 REAR ROLLER SCRAPER 115.020B PIN ASSEMBLY 5351.1 TOP PLATE 5351.2 CLAMP JAW 46505.01...
  • Page 25: Roller Module

    Twose Rota-Roll ROLLER MODULE REF. QTY. PART No. DESCRIPTION 217.204 ROLLER MODULE 217.007 ROLLER DRUM 207.126 BEARING 05.292.31 BOLT 05.291.38 BOLT 05.287.04 SELF-LOCKING NUT 05.281.04 FLAT WASHER 45677.01 GREASING ASSEMBLY T1698 PLUG 217.008F SPACER 217.022 CENTRE BEARING BRACE 05.292.48 BOLT 05.281.05 FLAT WASHER 05.287.05...
  • Page 26: Leg/Axle Module

    Twose Rota-Roll LEG/AXLE MODULE REF. QTY. PART No. DESCRIPTION 217.202 LEG/AXLE MODULE 217.005 ROLLER LEG 05.264.13 SETSCREW T6935 BUSH 217.012 05.287.02 SELF-LOCKING NUT 05.953.03 GREASE NIPPLE...
  • Page 27: Lift/Angle Module

    Twose Rota-Roll LIFT/ANGLE MODULE...
  • Page 28 Twose Rota-Roll LIFT/ANGLE MODULE REF. QTY. PART No. DESCRIPTION 217.203 LIFT/ANGLE MODULE 217.006 ROCKER 217.011 SLAVE LINK 217.012 217.014 SLEW PIN 217.016 ROCKER PIN 217.023 SPRUNG LINK 05.953.03 GREASE NIPPLE 05.264.13 SETSCREW 05.287.02 SELF-LOCKING NUT 425845 SPRING DOWEL 7115208 BUSH 05.264.51 SETSCREW REF.
  • Page 29: Hydraulic Ram Assembly

    Twose Rota-Roll HYDRAULIC RAM ASSEMBLY REF. QTY. PART No. DESCRIPTION 217.004 RAM ASSEMBLY (COMPLETE) 08.297.02 BUSH 8650103 BONDED SEAL 901121 GREASE NIPPLE 21094.01A HYDRAULIC RAM 8130046 RESTRICTOR 8130048 RESTRICTOR 21094.02 SEAL KIT...
  • Page 30: Hydraulic Ram

    Twose Rota-Roll HYDRAULIC RAM REF. QTY. PART No. DESCRIPTION 21094.01AP HYDRAULIC RAM 21095.01 BARREL 21096.01 PISTON ROD 42655.31 PISTON 42655.48 GLAND HOUSING 8629182 PISTON SEAL 8629183 BEARING RING 8600302 O RING 8600317 O RING 8629184 SEAL 8629227 SEAL 42775.01 DOWEL 21094.02 SEAL KIT...
  • Page 31: Hydraulic Installation

    Twose Rota-Roll HYDRAULIC INSTALLATION REF. QTY. PART No. DESCRIPTION 217.205 HYDRAULIC INSTALLATION 217.004 RAM ASSEMBLY 10.002.64 HOSE - 1/4" FS/F90 x 5400mm...
  • Page 32: Decal Kit

    Twose Rota-Roll DECAL KIT REF. QTY. PART No. DESCRIPTION 217.206 DECAL KIT (ROTA-ROLL) 200.006 DECAL - TWOSE 05.227.01 HAMMER SCREW 1335246 SERIAL No. PLATE 1290664 DECAL - MAX SPEED (20MPH) 1540036 DECAL - CHECK WHEEL TORQUE T410201 DECAL - GREASE GUN 09.821.27 DECAL - READ INSTRUCTION MANUAL 09.821.23...
  • Page 34 McConnel Limited, Temeside Works, Ludlow, Shropshire SY8 1JL. England. Telephone: 01584 873131. Facsimile: 01584 876463. www.mcconnel.com...

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