KÜBLER SPORT OxyCycle 3 Service Manual
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KÜBLER SPORT OxyCycle 3 Service Manual

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Summary of Contents for KÜBLER SPORT OxyCycle 3

  • Page 1 Service Manual...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS HOW TO REMOVE THE CONTROLLER BRACKET -------------------------- 2 HOW TO REMOVE THE FOOT PEDALS ----------------------------------------- 3 HOW TO REMOVE THE CRANKS ------------------------------------------------- 3 HOW TO REMOVE THE COVERS ------------------------------------------------- 6 HOW TO REPLACE A NEW MOTOR ---------------------------------------------- 7 REMOVE THE MOTOR ----------------------------------------------------------- 7 REPLACE A NEW MOTOR ------------------------------------------------------ 8 HOW TO REPLACE THE ROTOR -------------------------------------------------- 9...

  • Page 3: How To Remove The Controller Bracket

    HOW TO REMOVE THE CONTROLLER BRACKET STEP 1 Remove the Controller from the Controller Bracket. STEP 2 Remove the Bolt and Nut with a Screwdriver. STEP 3 Remove the Bolt and Nut from the Controller Bracket. STEP 4 Remove the Controller Bracket.

  • Page 4: How To Remove The Foot Pedals

    HOW TO REMOVE THE FOOT PEDALS STEP 1 Remove both Right and Left Foot Pedals with Wrench. NOTE: The Cranks and Foot Pedals are marked “R” for Right and “L” for Left. STEP 2 Turn the pedal shaft from the Right Foot Pedal by wrench in the counter-clockwise direction until loosen.
  • Page 5 STEP 3 Remove the Bolt by using an Allen Wrench. STEP 4 Remove the Bolt. STEP 5 Remove the Right Crank by using a Crank Puller. STEP 6 Turn the head from the Crank Puller in clockwise direction into the Right Crank. Make sure it is threaded all the way in.
  • Page 6 STEP 7 Turn the Crank Puller arm in the clockwise direction while holding onto the Right Crank. STEP 8 Remove the Right Crank. NOTE: Repeat STEP 1 to STEP 8 for removing the Left Crank.

  • Page 7: How To Remove The Covers

    HOW TO REMOVE THE COVERS STEP 1 Remove the Right Cover which is held on by nine Bolts. Remove the bolts with a Screwdriver. STEP 2 Remove the Left Cover which is held on by two Bolts. Remove the bolts with a Screwdriver. STEP 3 Remove the Right Cover.

  • Page 8: How To Replace A New Motor

    HOW TO REPLACE THE MOTOR REMOVE THE MOTOR STEP 3 Remove six Bolts from Main Frame by using a Screwdriver. STEP 1 STEP 2 Remove the Red wire from the Remove the Black wire from PCB (Power Control Board) by the PCB (Power Control simply pulling it off with Pliers.

  • Page 9: Replace A New Motor

    PLACE THE NEW MOTOR STEP 1 Place the new Motor onto the Main Frame. STEP 5 There is a gap between the magnet and the sensor. STEPS 2 and 3 Place the new motor onto the Main Frame with six Bolts that were removed.

  • Page 10: How To Replace The Rotor

    HOW TO REPLACE THE ROTOR REMOVE THE ROTOR STEP 1 Remove the cover which is held on by three Bolts. Remove the bolts with a Screwdriver. STEP 2 Remove the cover from the Motor. STEP 3 Remove the Rotor.

  • Page 11: Place The New Rotor

    STEPS 5 NOTE: There are three Plastic Washers on the cover side. STEPS 4 The Rotor with Flying Wheel is removed. NOTE: There is only one Plastic Washer on the motor side. PLACE THE NEW ROTOR STEP 1 Place the new Rotor into the housing. NOTE: There is only NOTE: There are one Plastic Washer...
  • Page 12 STEP 2 Place three Plastic Washers onto the axle of the rotor and then install the cover back to the motor. NOTE: There are three Plastic Washers on the cover side. STEP 3 Attach the cover onto the motor with the three Bolts that were removed.

  • Page 13: How To Replace The Power Control Board

    HOW TO REPLACE THE NEW POWER CONTROL BOARD REMOVE THE POWER CONTROL BOARD STEPS 1 and 2 Pinch the head of the There are six PCB (Power Control Board) Supports to fix support by using the the PCB in place. Pliers, then pull the PCB out.

  • Page 14: Place The New Power Control Board

    PLACE THE NEW POWER CONTROL BOARD STEP 1 There are six PCB (Power Control Board) Supports on the Main Frame. STEP 2 Position the PCB (Power Control Board) on the Main Frame and align the support holes. STEP 3 Snap-in the PCB (Power Control Board) to fix it in place.

  • Page 15: How To Replace The Controller

    HOW TO REPLACE THE CONTROLLER REMOVE THE CONTROLLER STEP 1 Disconnect both wires. STEP 2 Remove the cable connector from the PCB by pulling it off carefully. STEP 3 Remove the cable connector from the PCB by pulling it off carefully.

  • Page 16: Place The New Controller

    PLACE THE NEW CONTROLLER STEP 1 Reconnect the wire from the Controller to the wire from the Sensor. STEP 2 Reconnect the cable connector in its plug on the PCB. STEP 3 Reconnect the cable connector in its plug on the PCB.

  • Page 17: Install The Covers Back To The Device

    INSTALL THE COVERS BACK TO THE DEVICE STEP 1 Install both Left and Right Covers back to the device. STEP 2 Attach the Left and Right Covers with the nine Bolts that were removed at the Right side. Tighten the bolts with a Screwdriver.

  • Page 18: Install The Cranks Back To The Device

    INSTALL THE CRANKS BACK TO THE DEVICE STEP 1 Install the Right Crank back to the motor axle. NOTE: The Cranks are marked “R” for Right and “L” for Left. STEP 2 Attach the Right Crank with the Bolt that was removed.

  • Page 19: Install The Foot Pedals Back To The Cranks

    INSTALL THE FOOT PEDALS BACK TO THE CRANKS STEPS 1 and 2 The Foot Pedals are marked “R” for Right and “L” for Left. For Right Foot Pedal: Insert the pedal shaft from the Right Foot Pedal into the threaded hole in Right Crank. Turn the pedal shaft by hand in clockwise direction and it with a Wrench.
  • Page 20 STEP 2 Attach the Controller Bracket onto the Covers with a Bolt and Nut. STEP 3 Tighten bolt with a Screwdriver. STEP 4 Slide the Controller back onto the Controller Bracket.

  • Page 21: How To Use Your Oxycycle Iii Pedal Exerciser

    HOW TO USE YOUR OXYCYCLE III PEDAL EXERCISER The OXYCYCLE III Pedal Exerciser can only be used after the power cord is plugged into the electrical outlet. Do NOT use the OXYCYCLE III Pedal Exerciser when it’s not plugged in as this will damage the equipment. When using it in active mode, the proper way to exercise is to set the desired resistance by using the resistance control knob, then start to exercise.

This manual is also suitable for:

T5047

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