SERVICE MANUAL COLOUR TELEVISION YA262 2005 AV-28X5BU, AV-28X5SU, AV-32X5BU, AV-32X5SU BASIC CHASSIS MENU TABLE OF CONTENTS PRECAUTION............... . . 1-3 SPECIFIC SERVICE INSTRUCTIONS .
Page 2
SPECIFICATION Contents Items AV-28X5BU AV-32X5BU AV-28X5SU AV-32X5SU Dimensions ( W × H × D ) 76.2 cm × 52.8 cm × 49.3 cm 86.4 cm × 58.7 cm × 55.0 cm Mass 39.0 kg 53.0 kg TV RF System CCIR (B/G, I, D/K, L)
SECTION 1 PRECAUTION SAFETY PRECAUTIONS (1) The design of this product contains special hardware, (8) When service is required, observe the original lead dress. many circuits and components specially for safety Extra precaution should be given to assure correct lead purposes.
3D CINEMA SOUND You can enjoy sounds with a wider ambience. DigiPure Pro This function uses the latest in digital technology to give you a natural-looking picture. 2.2 MAIN DIFFERENCE LIST Item AV-28X5BU AV-28X5SU AV-32X5BU AV-32X5SU CABINET COLOUR Black Silver...
Page 5
TECHNINAL INFORMATION 2.4.1 MAIN MI-COM (CPU) PIN FUNCTION Pin name Function Pin name Function Not used I/O Data bit for PP-RAM/SD-RAM Not used I/O Data bit for PP-RAM/SD-RAM Not used I/O Data bit for PP-RAM/SD-RAM Not used VSS33 P2.8 Remote control VDD33 3.3V P2.9...
SECTION 3 DISASSEMBLY DISASSEMBLY PROCEDURE 3.1.1 REMOVING THE REAR COVER 3.1.6 REMOVING THE SPEAKER (1) Remove the 13 screws [A], then withdraw the REAR • Remove the REAR COVER. COVER toward you. • Remove the SIDE CONTROL JACK ASSY. • Remove the CHASSIS BASE. 3.1.2 REMOVING THE SIDE CONTROL JACK ASS'Y (1) Remove the 8 screws [E], then remove the SPEAKER •...
Page 7
< FRONT SIDE VIEW > SPEAKER GRILL FRONT CABINET SPEAKER CRT SOCKET PWB SPEAKER FRONT CONTROL PWB POWER & DEF PWB MI-COM/100Hz PWB Claw CHASSIS BASE CONTROL BASE Claw AV TERMINAL MAIN PWB BOARD AV JACK PWB Claw SIDE CONTROL PWB Claw SIDE CONTROL BASE POWER CORD...
Page 8
3.1.9 REMOVING THE CRT NOTE: CRT CHANGE TABLE • Replacement of the CRT should be performed by 2 or more persons. • After removing the REAR COVER, CHASSIS etc., (1) Putting the CRT change table on soft cloth, the CRT APPROX.
Page 9
Verify what to set in the SERVICE MODE, and set whatever is necessary (Fig.1). Refer to the SERVICE ADJUSTMENT for setting. 3.2.2 SYSTEM CONSTANT SETTING Setting value Setting item Setting content AV-28X5BU AV-28X5SU AV-32X5BU AV-32X5SU 1.DESTINATION EU / EK / EI 2.CRT TYPE...
Page 10
3.2.3 SETTINGS OF FACTORY SHIPMENT 3.2.3.1 BUTTON OPERATION 3.2.3.2 REMOTE CONTROL DIRECT OPERATION Setting item Setting position Setting item Setting position POWER CHANNEL CHANNEL VOLUME VOLUME ZOOM PANORAMIC 3D CINEMA SOUND 3.2.3.3 REMOTE CONTROL MENU OPERATION (1) PICTURE SETTING (5) EXT SETTING Setting item Setting position Setting item...
Page 11
3.2.4 SERVICE MODE SETING ITEMS Setting item Setting value Setting item Setting value 1. IF 1. VCO 4. DEF 1.V-SHIFT 2. ATT ON/OFF 2.V-SIZE 3.H-CENT 4.H-SIZE 5.TRAPEZ 6.EW-PIN 7.COR-UP 8.COR-LO 9.COR-UP-S 10.COR-LO-S 11.ANGLE 12.BOW 13.V-S.CR 14.V-LIN 2. V/C 1.RGB BLK 5.
Page 12
REPLACEMENT OF CHIP COMPONENT 3.3.1 CAUTIONS (1) Avoid heating for more than 3 seconds. (2) Do not rub the electrodes and the resist parts of the pattern. (3) When removing a chip part, melt the solder adequately. (4) Do not reuse a chip part after removing it. 3.3.2 SOLDERING IRON (1) Use a high insulation soldering iron with a thin pointed end of it.
SECTION 4 ADJUSTMENT ADJUSTMENT PREPARATION MEASURING INSTRUMENT AND FIXTURES (1) There are 2 ways of adjusting this TV : One is with the (1) DC voltmeter (or digital voltmeter) REMOTE CONTROL UNIT and the other is the (2) Oscilloscope conventional method using adjustment parts and (3) Signal generator components.
Page 14
ADJUSTMENT LOCATIONS SIDE CONTROL PWB FRONT CONTROL PWB FRONT FRONT FRONT FRONT SPEAKER(R) POWER CORD SPEAKER(L) POWER & DEF PWB DEG COIL MAIN PWB CN003 CN003 MI-COM 100Hz PWB CN004 CN004 TUNER CN005 CN005 DEF. YOKE AV JACK PWB CN002 CN001 FOCUS 1 : TP-91(B1)
Page 15
TOOL OF SERVICE MODE OPERATION Operate the SERVICE MODE with the REMOTE CONTROL UNIT. 4.6.1 SERVICE MODE ITEMS With the SERVICE MODE, various adjustment can be made, and they are broadly classified in the following items of settings. 1.IF : This mode adjusts the setting values of the IF circuit. 2.V/C : This mode adjusts the setting values of the VIDEO circuit.
Page 16
4.6.3 SERVICE MODE FLOW CHART SERVICE MENU SERVICE MENU 1. IF 2. V/C 3. AUDIO 4. DEF 5. VSM PRESET 6. STATUS 8. SURROUND 9. SHIPPING (OFF) 0. BUS FREE 1-9 : SELECT : EXIT 4. DEF 1.IF(VCO) 1. V-SHIFT IF SERVICE MENU 2.
Page 17
INITIAL SETTING VALUE OF SERVICE MODE (1) Adjustment of the SERVICE MODE is made on the basis of the initial setting values. However, the new setting values which displays on the screen in its optimum condition may differ from the initial setting value. (2) Do not change the initial setting values of the items not listed in “ADJUSTMENT PROCEDURE”.
Page 18
4.7.3 [4. DEFLECTION] [AV-28X5BU, AV-28X5SU] Initial setting value Variable Setting item FULL PANORAMIC SUBTITLE COMPRESS range 100Hz i 60Hz p 100Hz i 60Hz p 100Hz i 60Hz p 100Hz i 60Hz p 1. V-SHIFT -032 - 0031 0000 0000 0000...
Page 19
4.7.5 [5. VSM PRESET] Setting value Variable Item PICTURE MODE COLOUR TEMP. range BRIGHT STANDARD SOFT COOL NORMAL WARM 1.CONT -16 - +16 2.BRIGHT -16 - +16 3.SHARP -16 - +16 4.COLOUR -16 - +16 5.HUE -16 - +16 1.WDR R -64 - +63 2.WDR G -64 - +63...
Page 20
ADJUSTMENT PROCEDURE 4.8.1 CHECK ITEM Measuring Item Test point Adjustment part Description instrument B1 VOLTAGE DC voltmeter X connector [2.V/C] (1) Receive the any broadcast. 1-pin:TP-91(B1) 1.RGB BLK (2) Select 2. V/C from the SERVICE MODE. Remote 5-pin:TP-E (3) Select < 1. RGB BLK >. control unit [POWER &...
Page 21
4.8.3 DEFLECTION CIRCUIT There are 3 aspect modes ( 1.FULL, 2.PANORAMIC, 3.SUBTITLE) of the adjustment. Depending upon the kind of signals ( Vertical frequency 100Hz i / 60Hz p). 100Hz i is a signal that is output to a screen when a 50Hz signal is input to a television set. It is an interlace-scanned picture of 100Hz. •...
Page 22
Measuring Item Test point Adjustment part Description instrument H. POSITION Signal [4.DEF] (1) Receive the circle pattern signal. generator 3.H-CENT (2) Set the ZOOM mode to FULL. (3) Select 4.DEF from the SERVICE MODE. Remote (4) Set the initial setting value of < 3.H-CENT >. control unit (5) Adjust horizontal position to make A=B.
Page 23
Measuring Item Test point Adjustment part Description instrument TRAPEZIUM Signal [4.DEF] (1) Receive the cross hatch signal. generator 5.TRAPEZ (2) Set the ZOOM mode to FULL. (3) Select 4.DEF from the SERVICE MODE. Remote (4) Set the initial setting value of < 5.TRAPEZ >. control unit (5) Adjust to bring the vertical lines at the right and left edges of the screen parallel.
Page 24
Measuring Item Test point Adjustment part Description instrument Signal [4.DEF] • In case where there is a bow-shaped distortion of generator 12.BOW images on the screen. (1) Receive the cross hatch signal. Remote (2) Set the ZOOM mode to FULL. control unit (3) Select 4.DEF from the SERVICE MODE.
Page 25
4.8.4 VIDEO CIRCUIT Measuring Item Test point Adjustment part Description instrument WHITE BALANCE Signal [2. V/C] (1) Receive a black and white signal (colour off). generator 2.CUTOFF R (2) Set the ZOOM mode to FULL. 3.CUTOFF G (3) Set the PICTURE MODE to STANDARD. Remote 4.CUTOFF B (4) Set the COLOUR TEMP to NORMAL.
Page 26
Measuring Item Test point Adjustment part Description instrument SUB COLOUR Signal [2.V/C] Method of adjustment without measuring instrument generator 10.COLOUR PAL COLOUR (1) Receive PAL broadcast. Remote (2) Set the ZOOM mode to FULL. control unit (3) Set the PICTURE mode to STANDARD. (4) Select 2.V/C from the SERVICE MODE.
Page 27
Measuring Item Test point Adjustment part Description instrument SUB HUE Signal [2.V/C] Method of adjustment without measuring instrument generator 11.HUE NTSC 3.58 HUE (1) Input the NTSC 3.58MHz COMPOSITE VIDEO Remote signal (full field colour bar with 75% white) from the control unit EXT terminal.
Page 28
4.8.5 VSM PRESET SETTING Measuring Item Test point Adjustment part Description instrument VSM PRESET Remote [5. VSM PRESET] (1) Select 5. VSM PRESET from the SERVICE MODE. (2) Set the PICTURE MODE to BRIGHT. control unit 1. CONT (3) Select < 1.CONT >. 2.
SECTION 5 TROUBLESHOOTING SELF CHECK FUNCTIONS 5.1.1 OUTLINE These models have self-check functions given below. When an abnormality has been detected, the SUB POWER is turned off and POWER LED lights up by turns in green and orange. An abnormality is detected by the signal input state of the control line connected to the microcomputer.
Page 30
Victor Company of Japan, Limited AV & MULTIMEDIA COMPANY DISPLAY CATEGORY 12, 3-chome, Moriya-cho, Kanagawa-ku, Yokohama-city, Kanagawa-prefecture, 221-8528, Japan (No.YA262) Printed in Japan...
Page 31
PARTS LIST CAUTION The parts identified by the symbol are important for the safety . Whenever replacing these parts, be sure to use specified ones to secure the safety. The parts not indicated in this Parts List and those which are filled with lines --- in the Parts No. columns will not be supplied. P.W.
Page 32
USING P.W. BOARD & REMOTE CONTROL UNIT ....................3-2 EXPLODED VIEW PARTS LIST ..........................3-3 EXPLODED VIEW ............................... 3-4 PRINTED WIRING BOARD PARTS LIST [AV-28X5BU, AV-28X5SU] ..............3-5 MAIN P.W. BOARD ASS'Y (SML-1352A-U2) ....................3-5 POWER & DEF P.W. BOARD ASS'Y (SML-2352A-S2) ..................3-7 CRT SOCKET P.W.
PRINTED WIRING BOARD PARTS LIST [AV-28X5BU, AV-28X5SU] MAIN P.W. BOARD ASS'Y (SML-1352A-U2) Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local C006 NCB31HK-103X C CAPACITOR 0.01uF 50V K C007 QETN1HM-106Z E CAPACITOR 10uF 50V M...
Page 36
Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local C605 NCB31HK-122X C CAPACITOR 1200pF 50V K R242 NRSA63J-101X MG RESISTOR 100Ω 1/16W J C606 NCB31HK-153X C CAPACITOR 0.015uF 50V K R243 NRSA63J-101X MG RESISTOR 100Ω...
Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local R533 NRSA63J-272X MG RESISTOR 2.7kΩ 1/16W J X101 QAX0773-001Z CRYSTAL 18.432000MHz R536 NRSA63J-224X MG RESISTOR 220kΩ 1/16W J R537 NRSA63J-123X MG RESISTOR 12kΩ 1/16W J R551 NRSA63J-124X MG RESISTOR...
Page 38
Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local C470 QCS31HJ-470Z C CAPACITOR 47pF 50V J R482 QRE141J-103Y C RESISTOR 10kΩ 1/4W J C471 QFLC1HJ-103Z M CAPACITOR 0.01uF 50V J R501 QRE141J-471Y C RESISTOR 470Ω...
100HZ PB ASS'Y (SML0Z351A-U2) Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local K8131 NQR0129-004X FERRITE BEADS S8101 QSW0619-003Z TACT SWITCH CH UP IC001 SDA6000-B12 S8102 QSW0619-003Z TACT SWITCH MENU IC002 S-80828CNNB-G-W S8103 QSW0619-003Z TACT SWITCH CH DOWN...
Page 41
Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local C191 NEHL0GM-227X E CAPACITOR 220uF 4V M R004 NRSA63J-472X MG RESISTOR 4.7kΩ 1/16W J C192 NCB20JK-225X C CAPACITOR 2.2uF 6.3V K R005 NRSA63J-472X MG RESISTOR 4.7kΩ...
Page 42
Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local R202 NRSA63J-750X MG RESISTOR 75Ω 1/16W J L005 NQL092K-4R7X COIL 4.7uH K R203 NRSA63J-750X MG RESISTOR 75Ω 1/16W J L006 NQL092K-4R7X COIL 4.7uH K R204 NRSA63J-222X MG RESISTOR...
PRINTED WIRING BOARD PARTS LIST [AV-32X5BU, AV-32X5SU] MAIN P.W. BOARD ASS'Y (SML-1351A-U2) Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local C006 NCB31HK-103X C CAPACITOR 0.01uF 50V K C007 QETN1HM-106Z E CAPACITOR 10uF 50V M IC101 MSP3411GQAC1201 IC C008...
Page 44
Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local C605 NCB31HK-122X C CAPACITOR 1200pF 50V K R240 NRSA63J-101X MG RESISTOR 100Ω 1/16W J C606 NCB31HK-153X C CAPACITOR 0.015uF 50V K R241 NRSA63J-101X MG RESISTOR 100Ω...
Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local R531 NRSA63J-472X MG RESISTOR 4.7kΩ 1/16W J K642 NQR0199-001X FERRITE BEADS R532 NRSA63J-123X MG RESISTOR 12kΩ 1/16W J LC101 NQR0431-001X EMI FILTER 0.22uF 50V Z R533 NRSA63J-272X MG RESISTOR...
Page 46
Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local C466 QFP31HJ-272Z PP CAPACITOR 2700pF 50V J R476 QRE141J-102Y C RESISTOR 1kΩ 1/4W J C467 QFLC1HJ-102Z M CAPACITOR 1000pF 50V J R477 QRE141J-563Y C RESISTOR 56kΩ...
Ref No. Part No. Part Name Description Local Ref No. Part No. Part Name Description Local RY941 QSK0099-001 RELAY R3127 NRSA63J-122X MG RESISTOR 1.2kΩ 1/16W J QAD0121-9R0 P THERMISTOR 9Ω R3128 NRSA63J-390X MG RESISTOR 39Ω 1/16W J TH901 R3129 QRE121J-2R7Y C RESISTOR 2.7Ω...
BATTERY COVER 2AA030646 SLIDE DOOR PACKING PACKING PARTS LIST Ref.No. Part No. Part Name Description Local GA10002-003A-U PACKING CASE AV-28X5BU,AV-28X5SU GA10002-004A-U PACKING CASE AV-32X5BU,AV-32X5SU LC11859-001B-U CUSHION ASSY 4pcs in 1set AV-28X5BU LC11859-001C-U CUSHION ASSY 4pcs in 1set AV-28X5SU LC11861-001C-U...
Page 51
AV-28X5BU, AV-28X5SU, AV-32X5BU, AV-32X5SU STANDARD CIRCUIT DIAGRAM NOTE ON USING CIRCUIT DIAGRAMS 1.SAFETY Type No indication : Ceramic capacitor The components identified by the symbol and shading are : Metalized mylar capacitor critical for safety. For continued safety replace safety ciritical : Polypropylene capacitor components only with manufactures recommended parts.
Page 52
AV JACK PWB PATTERN ........................2-27 FRONT PWB PATTERN ........................... 2-28 SIDE CONTROL PWB PATTERN ......................2-28 VOLTAGE CHARTS .................. 2-29 WAVE FORMS ................... 2-30 USING P.W. BOARD P.W.B ASS’Y name AV-28X5BU AV-28X5SU AV-32X5BU AV-32X5SU MAIN P.W. BOARD SML-1351A-U2 SML-1352A-U2 POWER &...
BLOCK DIAGRAM IC101 MULTI SOUND PROCESSOR MAIN PWB SPEAKER L DACM L/DACM R AUDIO IC601 IC651 CONTROL CONVERTER TU001 SPEAKER R CONVERTER/ AUDIO OUT MULTISOUND TUNER V TV DEMODULATOR AUDIO CONVERTER CONTROL AUDIO CONVERTER CONVERTER LTV/RTV IC681 HEAD HEADPHONE PHONE SIDE CONTROL IC551...
Page 60
MICOM/100Hz PWB CIRCUIT DIAGRAM (2/2) SHEET 7 SHEET6 SHEET6 OPEN CN0J1 OPEN R169 R125 OPEN LC003 R143 OPEN SDA2 R148 OPEN OPEN Q015 R177 R127 R170 C058 OPEN OPEN SDA1_1 SDA1 LC004 Q014 R128 R171 OPEN R141 R149 2SK3019-X OPEN SCL1_1 SCL1 OPEN...
VOLTAGE CHARTS WAVEFORMS <MAIN PWB(1/2)> <MAIN PWB(2/2)> [P.2-5 2-6] [P.2-7 2-8] MAIN PWB(1/2) MAIN PWB(2/2) MODE MODE MODE MODE MODE MODE MODE MODE MODE MODE MODE MODE DC (V) DC (V) DC (V) DC (V) DC (V) DC (V) DC (V) DC (V) DC (V) DC (V)
Page 68
Victor Company of Japan, Limited AV & MULTIMEDIA COMPANY DISPLAY CATEGORY 12, 3-chome, Moriya-cho, Kanagawa-ku, Yokohama-city, Kanagawa-prefecture, 221-8528, Japan (No.YA262) Printed in Japan...