AVANT STAGEV 860i Operator's Manual
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AVANT STAGEV 860i Operator's Manual

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English
Operator's Manual
2020-
www.avanttecno.com
A432324EN 2021 1 2020-

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Summary of Contents for AVANT STAGEV 860i

  • Page 1 English Operator's Manual 2020- www.avanttecno.com A432324EN 2021 1 2020-...

  • Page 2: Table Of Contents

    Avant 860i 2021 1 TABLE OF CONTENTS Extra auxiliary hydraulics outlets, front and rear ..... 65 INTRODUCTION ............3 Seat - Seat belt and seat adjustments ........67 Foreword ................... 3 Lights ................... 69 Make sure all relevant manuals are available ..... 4 Cabs (optional extra) ..............

  • Page 3: Introduction

    Introduction Foreword AVANT TECNO OY wants to thank you for purchasing this AVANT loader. It is the result of Avant’s long experience in design and manufacturing of compact loaders. We ask you that you read and understand the contents of this manual completely before operating the loader. This operator’s manual is intended to help you to: operate this machine safely and efficiently ...

  • Page 4: Make Sure All Relevant Manuals Are Available

    Always keep this Operator’s manual with the loader. If this Manual gets lost, ask for a new copy from your Avant dealer. Remember also to give this Manual to the new owner when the loader changes ownership.

  • Page 5: Intended Use

    Particularly the regulations concerning the use of the equipment on public road areas must be observed. Contact your Avant dealer for more information about local requirements before you operate the loader on road areas.
  • Page 6 Some equipment or options that are shown in this manual may not be available. Pictures in this manual may show optional equipment. Availability of optional equipment is subject to change. Some options may preclude the installation and use of some other option or options. Check with your Avant dealer for more information. Versions of this manual Avant has a policy on continuous product development.

  • Page 7: Avant Warranty

    Any repairs or modifications performed without the prior authorisation of Avant Tecno Oy will cancel this warranty. During the first two years of operation or first 1000 hours (whichever is the soonest) Avant Tecno Oy warrants to replace any part or repair any defect which may occur, subject to the terms detailed below: The product has received regular maintenance in accordance with schedules given by the manufacturer.

  • Page 8: Safety First

    Manual and designed for this purpose: the Avant Leguan also the operator's manual of the attachment. 50 access platform, following the instructions in...
  • Page 9 Avant 860i Safety First Keep the engine area clean of combustible Risk of crushing under boom or materials. Materials such as dirt, hay, or dust attachment - Stay away from cause a risk of fire. lifted boom attachment. DANGER Read the lifting, towing, and transportation Always remember that load can fall instructions on page 96.
  • Page 10 Safety First Avant 860i Risk of serious injury or death Safety devices are installed for from falling objects. Never tilt the your safety - Never modify or attachment back when it is lifted bypass safety function. WARNING DANGER high. Operate only with machines...
  • Page 11 Avant 860i Safety First Suffocation hazard - Ensure ventilation Seat belt Suffocation hazard Ensure Always wear seat belt when ventilation. Engine exhaust using the loader. The seat belt contains, among other pollutants, will keep you inside the ROPS DANGER WARNING carbon monoxide (CO), a poison area in case the loader tips over.

  • Page 12: Handling Of Heavy Loads

    Safety First Avant 860i Handling of heavy loads Hot exhaust gas Handle heavy loads Extremely hot exhaust gas and attachments with care - Risk of exhaust pipe - Never park next tipping over. WARNING to a wall during particle filter DANGER ...
  • Page 13 Avant 860i Safety First Whenever you handle heavy loads or heavy attachments:  Always handle heavy loads only on firm, level Risk of overturning - Sudden ground while you drive slowly with the loader. movements can tip the machine Uneven...

  • Page 14: Operation On Uneven Surfaces, Gradients, And Near Excavations

    Safety First Avant 860i Operation on uneven surfaces, Risk of tipping over on uneven gradients, and near excavations ground - Drive slow on inclined surfaces. Always keep loads Uneven ground can cause the close to the ground. Keep the WARNING...
  • Page 15 Avant 860i Safety First Whenever you operate the loader on uneven ground keep the following in mind:  Handle heavy loads only on even surfaces. Lifting a load turning uneven surfaces cause WARNING loader to tip over.  Do not drive on a too steep...

  • Page 16: Personal Safety And Protective Equipment

    Safety First Avant 860i Personal safety and protective Stay within the space protected by equipment the ROPS safety frame. Always Wear safe clothing personal protective keep seat belt on to stay on WARNING equipment. driver's seat and to avoid getting ...
  • Page 17 Any modification to this machine must be approved beforehand by an contact service. authorised Avant representative. If you modify the Always fasten the seat belt in order loader or attachment, it can become dangerous and cause serious injuries or even death. Unauthorised...
  • Page 18 Safety First Avant 860i Working near powerlines Safety of digging Digging may expose buried electric cables, and Electrocution hazard - Stay away some attachments may make it possible to reach overhead powerlines with the loader, creating hazard from electric cables. Contact with of electric shock and electrocution.

  • Page 19: Electric System And Handling Of The Battery

    Avant 860i Safety First Electric system and handling of the battery Always handle the battery with care. Follow the Lead warning - Wear protective safety instructions given below. The battery of the gloves. Battery and its terminals 12 V electric system of the loader is located at the contain lead, a harmful substance rear frame on the right side of the engine.
  • Page 20 Safety First Avant 860i Fire prevention Battery disconnect switch Clean the loader to avoid build-up of flammable The loader is equipped debris, such as dust, leaves, hay, straw, etc. with battery  There are many parts of the diesel engine that disconnect switch.

  • Page 21: Description Of The Loader

    Write down the serial number and the manufacturing week of your loader and have them ready when you communicate with your dealer or Avant dealer or service partner. The serial number together with the manufacturing week make it possible to identify the...
  • Page 22 Description of the loader Avant 860i Loader identification plate: Loader identification plate is located near the steering wheel on machines with ROPS canopy and cab L. On loaders that are equipped with a cab the ID plate is located near the drive pedals.

  • Page 23: Main Parts Of The Loader

    Avant 860i Description of the loader Main parts of the loader The following picture shows the main parts of the loader. These general parts are the same regardless of the cab type. 1. Front frame 6. Auxiliary hydraulics outlet On the front frame are mounted: driver’s seat,...

  • Page 24: Signs And Decals

    Make sure that the following signs and decals are clean, undamaged and readable. If any of these decals is missing or is unreadable it should be replaced without delay. Ask for WARNING new decals from your local Avant dealer.
  • Page 25 Avant 860i Description of the loader Table 2 - List of safety labels and markings on the loader Label Location Panel in front of driver's seat Product code A441476 Symbol Safety message WARNING Wrong use, misuse, or careless use can cause hazards that could be prevented with following the instructions properly.
  • Page 26 Description of the loader Avant 860i Label Follow safe stopping procedure and information regarding maintenance and service. Always remove the ignition key from the loader, and turn the battery disconnect switch to position off when leaving the loader unattended. Always wear seat belt.
  • Page 27 Avant 860i Description of the loader Label Message WARNING Location Risk of tipping over to the side when Panel below driving on uneven ground and when steering driving at high speed, or with heavy load. wheel Keep loads close to the ground...
  • Page 28 Description of the loader Avant 860i Label Message DANGER Location Lowering of loader boom can crush, Boom, on both sides causing death or serious injury. Product code Keep out from the danger zone of the loader and its attachments. A417273 (2 pcs)
  • Page 29 Avant 860i Description of the loader Table 3 - Safety labels in engine bay Label Message DANGER Location Risk of burns from eruption of hot Engine steam and boiling water - Never compartment, on open coolant reservoir when engine engine coolant is hot.
  • Page 30 Description of the loader Avant 860i Table 4 - Additional decals on loaders equipped with a cab Label Message EMERGENCY EXIT Location Use the window hammer to break On cab GT: glass. Make sure the safety hammer is Right window available for emergency use.
  • Page 31 Avant 860i Description of the loader Table 5 - Information labels Label Message ROPS/FOPS Approval, on Location loaders with ROPS frame or CAB L. ROPS frame, inside Product code A437160 CAB GT ROPS/FOPS approval Location label, on loaders with cab GT.

  • Page 32: Technical Specifications

    Description of the loader Avant 860i Technical specifications Dimensions Height and width Tyre Width Height General dimensions With standard wheels 380/55-17” TR 1490 mm 2200 mm Length 3395 mm 380/55-17” GR 1490 mm 2200 mm Width 1490 mm (with standard tyres)
  • Page 33 2 auxiliary hydraulic pumps Standard: Faster multiconnector system on front. Optional: Extra auxiliary Auxiliary hydraulics hydraulics coupling on front or rear. Attachment coupling Avant quick coupling attachment plate Hydraulic oil tank capacity 48 l ISO VG 46, mineral oil only Hydraulic oil type...
  • Page 34 The engine must be serviced according to the service schedule. Emissions level, Avant 860i Stage V This version of Avant 860i complies with the EU 1628/2016 Stage V emission standard. For loaders that comply with different emissions standards please contact your local Avant dealer.

  • Page 35: Engine Oil Requirements

    Fuel requirements Use only Ultra low sulphur diesel fuel with Avant 860i. Use only correct type of fuel. Use of other types of fuel could damage the engine. Do not use dirty diesel fuel or fuel that has water in it as it will cause severe engine damage.

  • Page 36: Tyres

    Use tyre and rim models that are recommended by Avant to ensure that the tyres meet the dimension, load, and speed requirements for this loader model. Replace tyres if there are visible damages on the tyre or rim, or if the wear surface of the tyre has worn, or if there are visible differences between the tyres.

  • Page 37: Auxiliary Hydraulics Oil Flow

    Avant 860i Description of the loader Ballasted tyres Auxiliary hydraulics oil flow Some tyres can be filled with special type of heavy The following graphs show auxiliary hydraulics foam that creates additional counterweight. The filled output flow at different engine rpm levels. The 1-...
  • Page 38 Description of the loader Avant 860i 1 and 2 pump selection switch Risk thrown objects, increased noise and vibration, Some attachments require high flow of hydraulic or the attachment to work in the most effective way. and equipment damage - Check...

  • Page 39: Lift Capacity

    Avant 860i Lift capacity Lift capacity Tipping load is the load at which the rear tyres lose The lifting capacity and the stability of the loader contact with the ground and the loader begins to tip are at the best, when: forward.
  • Page 40 Load charts of other attachments loader In this manual there is only a load chart for the pallet There are two representations of the tipping load in forks A36589. All Avant attachments have their own this manual: operator's manual which include more information ...

  • Page 41: Load Indicator

    Avant 860i Lift capacity Risk of tipping over - Observe Load indicator the load indicator warning. When The loader is equipped with a load sensor system. load indicator warning WARNING When tipping load is being approached, the system triggered, there is high risk that the gives an audible warning signal and a red indicator loader will start tipping forward.

  • Page 42: Rated Operating Capacity

    Lift capacity Avant 860i Rated operating capacity To easily determine how much load the loader can The ROC table is valid, when: handle safely, a table of the tipping load and a  The ground is firm and level calculated Rated Operating Capacity (ROC) is shown in the adjacent label.
  • Page 43 Avant 860i Lift capacity Rated operating capacity label A441493, in kilograms Load chart on the left side of the label: Different positions of the loader boom, columns in the table: The graphic on the left side of the label shows the...

  • Page 44: Tipping Load - Load Diagram

    Lift capacity Avant 860i Tipping load - Load diagram Load diagram 860i Load diagram With the diagram the load handling capability of the loader can be evaluated, according to the distance between the centre of gravity of the load and the front axle of the loader.
  • Page 45 Avant 860i Lift capacity How to estimate actual lifting capacity The actual tipping load and stability of the loader depends on many factors that you must consider when you handle heavy loads or attachments. Listed in the table below are many factors that influence the stability of the loader.

  • Page 46: Controls And Options Of The Loader

    Controls and options of the Loader Avant 860i Controls and options of the Loader This chapter describes the location and function of the controls of the loader. The location and function of controls may be slightly different in different models and cab versions. See the following pages for information about the controls and the options of the loader.

  • Page 47: Overview Of Controls

    Avant 860i Controls and options of the Loader Overview of controls 860i ROPS Reference Page Dashboard Ignition switch Signal horn switch Indicator lights Switches on the dashboard Multi-function display Auxiliary hydraulics control lever Control lever of boom and bucket Boom telescope control lever...
  • Page 48 Controls and options of the Loader Avant 860i Switches on the panel The number of the additional control switches depends on which options have been installed on the loader. The position and order of switches may be different than shown in this chapter.

  • Page 49: Dashboard

    Avant 860i Controls and options of the Loader Dashboard On the dashboard on the right side of the driver’s seat are mounted the display, indicator lights and switches which help you to control the loader. ROPS Switches and indicator lights...

  • Page 50: Multi-Function Display

    If this light remains lit, turn battery disconnect switch to OFF and contact Avant service. Load sensor indicator Warning: Too heavy load is being lifted. See page 39.
  • Page 51 Avant 860i Controls and options of the Loader Buttons of the display Control buttons for display Push this button to return to the basic view. Push again to cycle through available display information modes. Push this button to show information about the loader ECU and the engine ECU. Push...
  • Page 52 Controls and options of the Loader Avant 860i Warning and information symbols, loader Warnings and symbols on the display Symbol Colour Remarks The display also shows information and warnings Safety alert symbol related to loader and its engine. When this symbol appears,...
  • Page 53 Avant 860i Controls and options of the Loader Warning and information messages on display in English Text on display in English: Explanation: ENGINE OIL PRESSURE LOW Engine warns user from low oil pressure AIR FILTER IS CLOGGED Engine air filter is clogged and needs cleaning...
  • Page 54 Controls and options of the Loader Avant 860i Text on display in English: Explanation: Reset service information Info text when service time is being reset Insert passcode to reset service information Info text when service time is being reset Language...

  • Page 55: Control Of Loader Boom, Auxiliary Hydraulics, And Other Functions

    Avant 860i Controls and options of the Loader Control of loader boom, auxiliary hydraulics, and other functions Most of the functions of the loader are controlled with the controls at the right side of the operator: Boom and bucket movements, auxiliary hydraulics (attachments), engine rpm, and additional options or functions that may have been installed on the loader.

  • Page 56: Telescopic Boom Control Lever

    Controls and options of the Loader Avant 860i 3. Telescopic boom control lever 4. Joystick - 8 function The telescopic boom makes many tasks easier, also The 800 series loaders are equipped as standard those that do not involve lifting. You can, for with an 8-function joystick.

  • Page 57: Hand Throttle Lever

    2. Electric control of telescopic boom Position of hand throttle lever You can operate the telescopic On Avant loaders equipped with the Kohler engine boom with the rocker switch. the throttle lever should be kept at its minimum setting when starting the engine. The lever must be...

  • Page 58: Opticontrol® (Option)

    Check the operator's manual of the attachment to ® Attachment control switch pack option for Avant see how to control each attachment. loaders. There are two operating modes If your loader is equipped with the Opticontrol , the ®...

  • Page 59: Pto Switch

     to connect to the regular 12 V outlet of the loader. Operates in similar way as the lever no 2. You can also contact your Avant dealer to fit an  See page 65 for further information about the electric plug to the attachment multiconnector.

  • Page 60: Engine Compartment And Storage Spaces On The Loader

    Heat from Storage at front engine can warm up surfaces in On Avant 800 series loaders there is a storage space the engine compartment, keep at the front, next the boom. clear of engine and especially its To remove the front panel and to access the storage exhaust system.

  • Page 61: Boom Self-Levelling

    Avant 860i Controls and options of the Loader Boom self-levelling Boom floating 800 series loaders are equipped with boom floating Self-levelling is a system that as standard. Boom floating is integrated to the keeps the attachment tilted in joystick control lever of boom and bucket.

  • Page 62: Smooth Drive (Option)

    Avant 860i Risk of unexpected movements - Smooth drive (option) Move the loader boom after you Avant 860i can be equipped, as an option, with the have switched off the boom WARNING smooth drive which is a shock absorber system for floating to remove air from the boom.

  • Page 63: Counterweights

    Avant 860i Controls and options of the Loader Risk of release of pressurised Counterweights hydraulic Deactivate The standard counterweight on Avant 800 series pressure accumulator before WARNING loaders is a 275 kg cast block mounted on the rear of servicing...
  • Page 64 Controls and options of the Loader Avant 860i Risk of loss of control of loader - Additional counterweights Too much counterweight can Additional counterweights can be installed increase the stability of loader when handling heavy make the front of the loader too WARNING loads or attachments.

  • Page 65: Extra Auxiliary Hydraulics Outlets, Front And Rear

    Avant 860i Controls and options of the Loader Attach a hook that is equipped with a safety Trailer coupling (option) latch to the eyelet. The loader can be equipped with a trailer coupling for The left and right counterweight are different.

  • Page 66: Rear Lift Device

    Controls and options of the Loader Avant 860i For instructions about use and how to connect or disconnect the extra hydraulic couplings, see page  The extra outlet is controlled with its own, 2 direction control lever on the right from the driver's seat.

  • Page 67: Seat - Seat Belt And Seat Adjustments

    Avant 860i Controls and options of the Loader Seat - Seat belt and seat adjustments Risk of falling from the loader Suspension seat and getting run over by loader - The suspension seat has the following adjustments: Never carry passengers. The...

  • Page 68: Air Suspension Seat (Optional Extra For Cab Gt)

    Controls and options of the Loader Avant 860i Air suspension seat (optional extra for Seat heater of air suspension seat cab GT) Also suspension seat is An air suspension seat is available as an option for equipped with heater the cab GT.

  • Page 69: Lights

    Light control switch (road traffic light kit) Avant work lights are LED modules. There are different brightness options, check your Avant dealer. Loaders that are fitted with the road traffic light kit have a multi-function control switch fitted to the steering column.
  • Page 70 Do not use or repair damaged beacon, replace with new one. Warning lights on CAB GT On Avant 800 loaders with Cab GT flashing warning lights are integrated to the cab. There are two lights at the front and two at the back.

  • Page 71: Cabs (Optional Extra)

    Avant 860i Controls and options of the Loader Cabs (optional extra) The Avant 860i can be equipped with an enclosed Standard and optional equipment on different operator's cabin. The Cab GT can only be ordered to cab models new loaders, it can't be retrofitted. The ROPS...
  • Page 72 Controls and options of the Loader Avant 860i Risk of breaking glass - Do Cab Safety not drive with an open cabin Make sure visibility from the cab is adequate. Keep door. The door may break CAUTION all window panels clean and clear of snow, ice, etc.
  • Page 73 Avant 860i Controls and options of the Loader Defrosting/De-misting: Air recirculation system  Turn heater fan to position 4 (high speed)  Set temperature to warmest possible  Switch on A/C (if fitted). The air conditioning will dry air ...

  • Page 74: Operating Instructions

    Operating instructions Avant 860i Operating instructions Always remember – safety first. Test all the functions of the loader at an open and safe place. Make sure that there are no persons in the operating area of the machine and the danger zone of the attachment.

  • Page 75: Starting The Loader

    Avant 860i Operating instructions Starting the loader Risk of suffocation - Do not start Before start the loader in enclosed space - Before starting the engine do the daily checks, see Exhaust emissions kill WARNING page 106. within minutes. Exhaust...

  • Page 76: Ignition Key

    Operating instructions Avant 860i Ignition key To start the engine Perform daily checks (see page 106) Turn the battery disconnect switch to ON. Sit on the driver's seat, adjust seat, and fasten seat belt. The loader will not start unless driver is seated.

  • Page 77: Stopping The Engine (Safe Stopping Procedure)

    Position of hand throttle lever Avant 850 is less susceptible to On Avant loaders equipped with the Kohler engine damage as it does not have a the throttle lever should be kept at its minimum turbocharger, setting when starting the engine. The lever must be...
  • Page 78 Operating instructions Avant 860i Avoid unnecessary idling of the Stop if you notice any of the following: engine. Idling the loader causes Stop the engine as soon as internal wear engine, possible, if any of the following emissions, and clogging of the symptoms is observed.

  • Page 79: Drive Control

    Avant 860i Operating instructions Drive control Principle of operation Drive pedals AVANT 860i loader is equipped with a hydrostatic Using the drive pedals: drive system. This based variable displacement hydraulic pump in the drive circuit that is proportionally controlled with the two drive pedals.
  • Page 80 (see page 48). losses. This is achieved with the use of integrated Higher speed range is intended for high efficiency Avant valve blocks and EO3 type traveling over longer distances. hose fittings. Speed range switch...
  • Page 81 Avant 860i Operating instructions X-lock (Cross lock) and anti slip Anti-slip valve (option) X-lock (Cross lock) The hydraulic drive circuit has a system that allows If the loader is equipped with the optional anti-slip the wheels on the left and right side of the loader to valve, there is an additional switch on the back of the roll at different speeds.
  • Page 82 If the loader is used constantly in high ambient temperatures, hydraulic oil type and viscosity must be suitable for these conditions. Contact Avant service. In case the braking power of the hydrostatic drive...
  • Page 83 The engine block heater A410648 is intended to operate with electric supply of 220 - 240 V, 50-60 Hz AC power. Do not modify the cable or use transformers. Contact your Avant dealer service point information about other types of...

  • Page 84: Steering Of The Loader

    Operating instructions Avant 860i Steering of the loader Risk of collision and crushing - Steering of the loader is controlled with the steering Stay and keep hands and feet wheel. The steering system is hydraulically powered. inside the safety frame. Always...

  • Page 85: In Case The Loader Tips Over

    Avant 860i Operating instructions In case the loader tips over Avoid tipping over of the loader with careful operation and with the instructions given throughout this manual. However, it is important to know what to do in case the loader tips over.

  • Page 86: Material Handling

    ROPS. If you don't use in the operator's manual of an Avant attachment. seat belt, there is a risk of getting thrown off from the driver's seat Risk of tipping over - Loader can...

  • Page 87: Working With Attachments

    Always follow the instructions in the operator's manual of the attachment. WARNING  Make sure that the attachment is compatible with the loader: Avant 860i must be specifically listed in the operator's manual of the attachment. Contact your Avant dealer if necessary. Incompatible attachments can cause risks of injuries resulting from eg.
  • Page 88 Use only Avant attachments that have been designed for your loader model. Any attachment that is fitted to the loader must be designed to be used specifically with Avant 860i, and this must be stated in the operator's manual of the attachment. The manufacturer of the attachment is responsible for evaluating the risks related to coupling the attachment and using it with this loader model.

  • Page 89: Coupling The Attachments

    Avant 860i Working with attachments Coupling the attachments The attachment is mounted to the loader boom by using the quick coupling plate on the loader boom and the counterpart on the attachment. As standard, the attachment is coupled with two manually operated locking pins of the coupling plate.
  • Page 90 Working with attachments Avant 860i Step 3:  Lift the boom slightly – pull the boom control lever backward to raise the attachment off the ground.  Turn the boom control lever left to turn the bottom section of the quick attach plate onto the attachment.

  • Page 91: Coupling The Hydraulic Hoses Of The Attachment

    Avant 860i Working with attachments Coupling the hydraulic hoses of the attachment Hydraulic hoses of the attachment are equipped with the multiconnector system, which connects all hoses at the same time. Risk of movement of the attachment and ejection of hydraulic oil - Never connect...

  • Page 92: Using The Auxiliary Hydraulics

    Working with attachments Avant 860i Using the auxiliary hydraulics Auxiliary hydraulics (hydraulically operated attachments) are controlled with the lever on the control panel, or with the buttons on the 8 function joystick (see page 55). The locking position of the lever facilitates operation of the attachments that require constant oil flow (rotary broom, backhoe etc.).

  • Page 93: Releasing The Residual Pressure Of Hydraulic System

    Avant 860i Working with attachments Releasing the residual pressure of hydraulic system Make sure that there isn't pressure in the hydraulic system that could cause danger during service operations. To release the pressure in hydraulic system: Lower the boom down completely and place attachment firmly on the ground...

  • Page 94: Coupling Adapters

    Avant 860i Coupling adapters Avant offers coupling adapters to help the use of some specific attachments. See the operator's manual of each attachment if an adapter can be used. Both adapter types are locked to the quick coupling plate of the loader. The adapters have similar quick coupling system to lock the attachment onto the adapter and loader.
  • Page 95 Avant 860i Working with attachments Rotating adapter A424406 The rotating adapter is intended for same kind of work as the tilting adapter. The fully rotating adapter makes it possible to turn the attachment fully upside down. This can be helpful in levelling work.

  • Page 96: Storage, Transport, Tie Down Points And Lifting

    Storage, Transport, Tie down points and Lifting Avant 860i Storage, Transport, Tie down points and Lifting Before transporting or lifting: Tie down points  Mount the articulation frame lock, see page 104 The loader must be tied down securely if transporting ...
  • Page 97 Avant 860i Storage, Transport, Tie down points and Lifting To prepare the loader for transport, do the Risk of loss of control of towing following: vehicle - Never load trailer so Always secure the load. Make sure all that there is lifting force on the...
  • Page 98 Storage, Transport, Tie down points and Lifting Avant 860i Tie down options Optional equipment for frequent trailer transport If transporting the loader frequently on a trailer, optional tie down brackets are available for easier securing of load. Tie down bracket A418623 installed at the rear...

  • Page 99: Storage

     It is recommended to have the periodic service made before storage. Contact Avant service. lifting kits for each cab type.  Clean the loader carefully.  Never lift a loader with persons ...
  • Page 100 Storage, Transport, Tie down points and Lifting Avant 860i The following picture shows the principle of lifting a Towing (retrieval of the machine) loader with the ROPS frame using four lifting straps: The loader cannot be towed. It is equipped with a...

  • Page 101: Service And Maintenance

    Before working on the electric system or battery, disconnect the battery.  Contact your Avant dealer or Avant service for spare parts or more information about any service procedure. Risk of burns, cuts, and sprayed oil or dirt - Use...
  • Page 102 Service and maintenance Avant 860i High-pressure ejection of fluid may penetrate skin and cause serious injuries - Never handle pressurised components. Before handling hydraulic components, make sure that the hydraulic system of the attachment and the loader are completely de- DANGER pressurised.
  • Page 103 Avant 860i Service and maintenance Risk of contact with moving Falling load Risk parts - Always shut down the crushing. Always secure engine before accessing the loader boom with the provided WARNING WARNING engine compartment. Engine service support, before going cooling fan, alternator belt, and belt under the loader boom.

  • Page 104: Installing Of Service Support And Frame Lock

    Service and maintenance Avant 860i Service support in place Installing of service support and frame lock Installing boom service support: Whenever access to area below near a lifted boom is needed, install the service support to the hydraulic cylinder of the boom.

  • Page 105: Daily Inspections And Periodic Service Schedule

    Follow the recommended service schedule. Keep records of services made. Contact Avant service if you are unsure about any of the service procedures, or if you need spare parts.

  • Page 106: Daily Maintenance And Inspections

    Service and maintenance Avant 860i Daily maintenance and inspections  Do a walk-around check of the loader before each working shift. Complete the tasks listed below daily before starting to use the loader and after each 10 working hours. ...
  • Page 107 Avant 860i Service and maintenance Periodic service and maintenance In addition to the items listed in the daily and weekly inspections, the following service procedures must be completed periodically. Service schedule for periodic After every 400 hours of After the first 50 hours of...
  • Page 108 Service and maintenance Avant 860i Service schedule for periodic After every 400 hours of After the first 50 hours of service use or annually (whichever comes first) Test the air condition system, service if ● ● necessary* Reset the service reminder from the ●...

  • Page 109: Engine Diesel Particulate Filter (Dpf)

    DPF. Ash load can be seen from the display. If ash load is high, contact Avant service. WARNING Risk of fire and burns - Hot exhaust gas.
  • Page 110 Regeneration at authorized service is necessary. Engine power is limited. If the active parked regeneration is not made, and the soot load reaches above 110 % level, it is no longer possible to regenerate the DPF without visit to authorized Avant service.

  • Page 111: Daily And Routine Maintenance Procedures

    Avant 860i Service and maintenance Daily and routine maintenance procedures Risk of fire or explosion - Handle fuel with care 1. Refueling  Always stop the engine and allow it Check fuel level and fill the tank if necessary. It is to cool before refuelling.
  • Page 112 Service and maintenance Avant 860i If you run out of fuel: 2. Check the general condition of the loader If you are running low on fuel and operate the loader on tilted ground, the loader may stall as fuel flow to ...
  • Page 113 Avant 860i Service and maintenance 3. Clean the loader C. Clean the engine compartment Cleanliness of the loader is not only a question of outer appearance. A dirty machine will run hotter and Check and clean engine cooling areas, air intake will collect more dirt into the air cleaner and areas, and the external surfaces of engine.
  • Page 114 R1/8" nipples. use compressed air gun carefully. Replace any damaged nipples. Avant 860i: Check / clean engine intake cooling Clean the end of the nipple before greasing and add only a small amount of grease at a time. New The engine intercooler fan and its surrounding area lubricant will push out dirt from joints.
  • Page 115 Avant 860i Service and maintenance B. Front frame Greasing points on the loader: Reference Number of points 1. Articulation joint Left side of loader 2. Steering cylinder Both ends of steering cylinder, near articulation joint 3. Boom pivot pin Both ends of boom pivot 4.
  • Page 116  All pivot pins must be in good condition and secured in place. taken to Avant service for checking. It is not allowed to repair the ROPS Make sure that the pivot pins are not worn and there is no excessive slack in the joints. Worn and FOPS.
  • Page 117 Make sure that replacement hoses and fittings are compatible with the fittings on the loader. Contact Avant service when hoses or fittings need to be replaced. Hydraulic fittings of drive motors and hoses of drive system...
  • Page 118 Service and maintenance Avant 860i 9. Check hydraulic oil level 8. Check the attachment and the quick coupling plate Check the level of hydraulic oil with the dipstick of the filler cap. Remove the front panel to access the Check the locking of attachment and locking pins on filler.
  • Page 119 If there is frequent need to add coolant, there may be a leak or other damage in the engine. Contact Avant service. Check the antifreeze properties of the coolant annually. Change engine coolant after every two years as the anti-corrosion properties of the coolant diminish over time.
  • Page 120 Avant 860i: Clean the sealing edges of the air filter. On Avant 860i there is a water sensor in the water separator. A light in the dashboard will indicate when Reinstall the filter cartridge and sealing.
  • Page 121 Avant 860i Service and maintenance Risks short-circuit Risk of fire - Make sure the exposure to battery acid and battery secured against lead Before handling movement. insulators WARNING WARNING battery, see safety instructions cables of a moving battery may get...
  • Page 122 Service and maintenance Avant 860i Check cab air filter Now you can see the filter element inside the slot. If the loader is equipped with an enclosed cab A replaceable cab air filter can be changed from inside the cab, through the air recirculation system next to the driver seat.

  • Page 123: Inspections After Starting The Loader

    Avant 860i Service and maintenance Inspections after starting the loader Test drive control and steering Test the movements of boom  Check operation of pedals and steering. Pedals  The boom should move smoothly to all extreme must move freely and not get stuck or feel stiff.

  • Page 124: If You Add Or Remove Counterweights

    AVANT rear Loosen the bolt of one end of the load sensor weights (+/- 58 kg).

  • Page 125: Periodic Service

    If ambient temperature is hot, higher viscosity oil may be required. Contact your Avant dealer or authorized Add only correct type of oil. See the information in service.
  • Page 126 Hydraulic pressure filter:  Hydraulic oil pressure filter is located on top the hydraulic pump assembly. Use general filter Avant 860i fuel filters replacement tool to unscrew the filter. Collect all The main fuel filter and water separator assembly is waste oil.
  • Page 127 Move the hoses manually and see if the fittings of the good indication of its condition. Checking the hoses are loose. Check if hydraulic fittings show performance of the battery requires a suitable testing signs of leakage. tool, contact your Avant service.
  • Page 128 Drive pressure should be checked only by qualified service technicians. If you suspect that the pulling force of the loader has decreased contact your nearest Avant service. There are two pressure relief cartridges which have fixed pressure setting. Also the power control valve, the hydraulic drive motors,...
  • Page 129 If the loader stalls easily when pressing the drive Special instruments are required. pedals, or when starting and stopping of the loader is not smooth, contact your nearest Avant service Adjusting hydraulic pressures partner for check and adjustment of the power Adjustment of hydraulic pressures should be left for control valve.
  • Page 130 Contact in normal use. They should be your Avant service if you suspect abnormal vibration checked after every or noise.
  • Page 131 Check and clean all the exhaust gas, contact your Avant service point. reflecting parts.  Check the grip surfaces on the floor of the loader Check ECU diagnostics (Avant and on the access steps.
  • Page 132 Contact Filter kit A418900 Avant service if there is play in the articulation joint. Wear of the articulation joint is usually caused by Air filter 66060 lack of lubrication.

  • Page 133: Electric System & Fuses

    If a fuse is blown repeatedly, Joystick search for cause of burning fuse. Electric cables may be damaged. Contact Avant service, if necessary. Seat heater If any of fuse or relay needs to be replaced, make Warning beacon sure to always use correct type of spare parts.
  • Page 134 Service and maintenance Avant 860i Vehicle Power Distribution Unit Relays Instead of separate relays, a vehicle ECU with Depending on installed options, there are relays electric power distribution unit (PDU) at the rear right installed to the frame of the hydraulic oil cooler at the of the loader controls the electric functions of the front right side of the loader.

  • Page 135: Jump Start And Auxiliary Power

    Charge the battery with an external give or receive power for jump start. The vehicle can get severely charger whenever it is possible. damaged when giving or receiving auxiliary starting power. Avant takes no responsibility of damages caused by giving or receiving auxiliary power.
  • Page 136 Service and maintenance Avant 860i Risk of electric shock, sparks, End of life disposal fire, and burns - Always use When the loader is at the end of its useful life recycle good quality jump start cables CAUTION and dispose of the loader properly. Drain and collect...
  • Page 137 Avant 860i...

  • Page 138: Troubleshoot

    Troubleshoot Avant 860i Troubleshoot Listed below are possible causes for typical problems. Further engine related causes can be found in the operator's manual of the engine. In case there is trouble with the operation of the machine, check both troubleshoot lists and if problem is not solved, contact your nearest service point.
  • Page 139 Avant 860i Troubleshoot Problem Possible cause Remedy Clogged radiator Clean radiator and fan from engine side. Dirt around engine Clean engine and its surroundings carefully Engine overheats Coolant level low Add coolant. Check coolant pressure reservoir cap for tightness. Check Leaking cooling system cooling system and all hoses and connections.

  • Page 140: Services Made

    Services made Avant 860i Services made 1. Customer 2. Loader model Serial number 3. Date of delivery Date of service Operating Serviced by: Remarks dd / mm / yyyy hours Stamp/signature _____/ 50 h ___/___/_____ _____/ 450 h ___/___/_____ ___/___/_____...
  • Page 141 Avant 860i Services made Notes...
  • Page 142 Services made Avant 860i Notes...

  • Page 144: Index

    • 112 Availability of options • 6 Electric 12 V outlet • 59 Check the safety frame, seat, Avant warranty • 7 Electric system & fuses • 20, seat belt, lamps, and other 47, 133 safety related equipment •...
  • Page 145 Avant 860i Services made Fire prevention • 20 Lights • 69 Reverse buzzer (option) • 66 Foreword • 3 Load charts of other attachments • 40 Fuel requirements • 34, 35, 75, Safe stopping procedure • 77 Load diagram • 44 Safety First •...
  • Page 146 Services made Avant 860i Tipping load - Load diagram • To start the engine • 76 Towing (retrieval of the machine) • 100 Trailer coupling (option) • 65 Transport on trailer • 97 Troubleshoot • 76, 77, 138 Tyres • 36 Use only clean fuel •...
  • Page 147 Avant 860i Services made EC DECLARATION OF CONFORMITY DÉCLARATION DE CONFORMITÉ CE EG-KONFORMITÄTS-ERKLÄRUNG Manufacturer: Fabricant : Hersteller: Avant Tecno Oy Avant Tecno Oy Avant Tecno Oy: Ylötie 1 Ylötie 1 Ylötie 1 33470 Ylöjärvi, Finland 33470 Ylöjärvi, Finlande 33470 Ylöjärvi, Finnland...
  • Page 148 AVANT has a policy of continuous development, and retains the right to change specifications without notice. © 2020 Avant Tecno Oy. All rights reserved. www.avanttecno.com...

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