Contents Chapter 1: About this Manual....................7 About Horizon Reverse Osmosis..................................7 Purpose...........................................7 References........................................7 Graphics..........................................7 Notice of Liability......................................8 Trademarks........................................8 Terms and Conditions.......................................8 Copyright.........................................8 Revision History........................................8 Chapter 2: Introduction......................9 Welcome.........................................9 Models..........................................9 Parts Warning........................................9 Warranty and Registration....................................10 Safety..........................................10 Disposal.........................................10 Compliance........................................10 Patent Information......................................10 Chapter 3: System Specifications..................11 Feed Water and Recovery....................................11...
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Modular Installation Drawing...................................32 Chapter 7: Commissioning a New System.................33 New System Start-up Procedures ...................................33 Pressure Changes......................................35 Horizon Reverse Osmosis Seafari Quest NEW SYSTEM INITIAL READINGS......................36 Chapter 8: System Daily Operation..................37 Day-to-Day Start-up Procedures for the Seafari Quest System..........................37 Controller Operations......................................38 Display Menu.........................................38...
About Horizon Reverse Osmosis Since 1975, Horizon Reverse Osmosis has produced water desalination systems, used in various applications, for customers around the world. Currently, Horizon Reverse Osmosis stands apart as a leader in advanced water desalination systems for leisure marine applications.
The information contained in the manual is distributed on an “as is” basis, without warranty. While every effort has been taken in the preparation of this manual, Horizon Reverse Osmosis shall not be held liable with respect to any liability, loss or damage caused by the instructions contained in this manual. The information contained in this manual is subject to change without notice.
The major documented cause of failures and problems are from the use of third-party, non-Horizon Reverse Osmosis parts; improper installation; and improper operation. Do not use parts, components from any source other than Horizon Reverse Osmosis! The use of third party, non-Horizon Reverse Osmosis parts is strongly discouraged and will result in the following consequences:...
• The use of third-party, non-Horizon Reverse Osmosis components, spares and assemblies will damage the Horizon Reverse Osmosis System and/or specific components within the System. • The use of third-party, non-Horizon Reverse Osmosis components, spares and assemblies voids any and all warranty of the System and/or voids the affected component within the System.
Chapter System Specifications Feed Water and Recovery Important: If any of the following components are mismatched, the System will not function properly. The operating pressure and/or amperage draw will be higher than specified, causing damage to one or more components. The operating pressure can also be lower than required, resulting in low product water production and poor product water quality.
RO Membrane Element. External Installation Water Connections Pipe sizes to be supplied by the installer for connection of the Horizon Reverse Osmosis supplied components Seafari Quest Compact • Feed Inlet: 5/8” MNPT Male National Pipe Thread U.S. Standard •...
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System Specifications MODEL WEIGHT MODEL WEIGHT SQ Compact 400 120 lbs. / 54.0 kg SQ Modular 400 115 lbs. / 52.0 kg SQ Compact 600 125 lbs. / 57.0 kg SQ Modular 600 120 lbs. / 54.0 kg...
Chapter System and Components Description All components supplied by Horizon Reverse Osmosis, both standard and optional, are described in this chapter, along with items that the installer must provide. ALL STANDARD COMPONENTS AND ALL OPTIONAL ACCESSORIES. ** Denotes items supplied by installer...
This will cause frequent System shut downs and element replacement. Danger: Do not use third-party pre-filtration components! Use only Horizon Reverse Osmosis pre-filtration components. Third-party pre-filtration components do not fit properly, thus causing the seams to fall apart.
System and Components Description Product Water and Post-Filtration Components This section collects the product water as it exits the RO Membrane Element. The product water is tested for quality at the salinity probe, enters a 3-Way Product Water Diversion Valve, and then is measured for flow. When the Product Water Salinity decreases to the “safe”...
1. Salinity Controller monitors the salt content of the product water via the Salinity Probe, and signals the 3-Way Product Diversion Valve when Potable Water is being produced. The 3-Way Product Diversion Valve, Booster Pump Motor, Remote Control, UV Sterilizer, and Soft Motor Starter are each governed by this Controller. This enclosure also contains the high-voltage components of the system.
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System and Components Description 4. Ensure all high-pressure hoses have sufficient slack and are not pulled tight into a sharp or immediate bend.
Electrician’s tools available. No special system tools are required for installation. A separate TDS Meter, available from Horizon Reverse Osmosis, will assist in confirming System product water quality. A volt/ohm meter (VOM) is required for system installation and commissioning to ensure proper electrical power and connection.
• Chlorine dioxide chlorine • Bromine phenolic disinfectants • Chloramines N-chlorioisocyanurates • Hypochlorite iodine • Bromide petroleum products Important: The use of non-authorized and/or the misuse of authorized chemicals will void your Horizon Reverse Osmosis warranty! For example, DO NOT connect the System’s inlet to your ship’s potable water system if it contains chlorinated or brominated water.
Components Supplied by the Installer or Owner Caution: All fittings, valving and piping installed prior to, within, and after the Horizon Reverse Osmosis System must not contain iron; they must be non-ferrous material (not containing iron). Iron fittings or piping will cause rust fouling and failure of the RO Membrane Element.
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Caution: If the Horizon Reverse Osmosis System is connected to a Sea Chest or Stand Up Pipe, DO NOT plumb the Horizon Reverse Osmosis System feed line to the “top” of the Sea Chest or Stand Up Pipe. If plumbed into the top of these feed water arrangements, the Horizon Reverse Osmosis System will experience continual shut-down due to air inducement into the system.
Eventually, the pump seal will wear and leak from use requiring replacement. Water damage to the motor, if mounted improperly, is the responsibility and liability of the installer and not covered by Horizon Reverse Osmosis Warranty...
Horizon Reverse Osmosis Warranty. 7. The ***Freshwater Flush Filter Canister with attached Flush Pump is mounted in an accessible location to a vertical surface between an unpressurized line in the potable water system and the Freshwater Flush Check Valve.
Installation 2. Connect main power using cable recommendations. The main power cable is inserted through one of the large strain reliefs on the side of the controller enclosure. 3. Connect the Booster Pump motor power through the other large strain relief on the side of the controller enclosure to terminals.
Step from Outlet of: to Inlet of: **Unpressurized Potable Water Tank Line Freshwater Flush Pressure Pump Freshwater Flush Carbon Filter Freshwater Flush Check Valve 2. Connect Brine Discharge Line with the supplied 20 feet (6 meters) of 3/8” (9.5 mm) O.D. Brine Discharge Tubing: Step from Outlet of: to Inlet of:...
Installation Plumbing Requirements All piping, tubes and hoses leading to the UV unit connection points must be leak-free! Note: UV unit may be installed horizontally or vertically. For vertical installation, make sure the inlet port is positioned at the bottom. Note: Do not assemble or install damaged parts.
Install Lamp Perform this procedure only after the quartz sleeve installation and leak-tests are completed successfully 1. Connect the UV lamp to the 4-point receptacle. If the lamp is not installed properly, lamp breakage will occur. 2. Insert lamp into quartz sleeve through compression nut pass-thru. 3.
If the RO Membrane Element Serial Number tag is missing or does not contain a serial number and date, then immediately contact the company that sold the system to you or Horizon Reverse Osmosis. Provide Horizon Reverse Osmosis with the system serial number and model number of this Seafari Quest System.
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Failure to properly flush and/or store the system will lead to premature fouling or drying out of the RO Membrane Element, which is not covered by the Horizon Reverse Osmosis Warranty and is the liability of the person commissioning the system.
Should the booster pump become worn resulting in reduced pressure and/or flow, it may be returned to Horizon Reverse Osmosis for rebuild or replacement. Because of the specific matching requirements of the wear parts and tight tolerance, it is not practical...
Horizon Reverse Osmosis Seafari Quest NEW SYSTEM INITIAL READINGS At the time of commissioning the NEW system, record the following information after one hour of continuous proper operation of the system. Retain this form in the Owner’s Manual for future reference and troubleshooting. This information is valuable to the servicing technicians in providing technical support to the owner and future operators of the Seafari Quest System.
1. Open any auxiliary valve within the incoming feed line, Outgoing Brine Discharge Line and Outgoing Product Water Line. Danger: Any auxiliary valve in these lines damages the Horizon Reverse Osmosis System if left closed during starting and/or operation of the system.
Controller Operations Start/Stop button 1. Powers on and sets the system in its initial state. 2. When the system is producing water and the START/STOP button is pushed, the system stops all pumps and diverts water into the sea. 3. Resets all faults. Note that this button performs its designated action, regardless of whether or not you are browsing a menu.
System Daily Operation 9. Tank Empty – Yes or no 10. Booster Relay - Booster pump on or off 11. FWF Relay – Fresh Water Flush on or off 12. HP Relay – High pressure pump on or off 13. DV Relay – Diversion valve on or off 14.
Failure to properly flush and or store the system will lead to premature fouling or drying out of the RO Membrane Element, which is not covered by the Horizon Reverse Osmosis Warranty and is the liability of the operator of the system. the system will not be operated within the next month or longer, perform a long-term storage operation.
Osmosis-supplied chemicals. Never use third-party chemicals, as they are incompatible with various System materials and will dissolve the co-polymer parts. Damage to the System or its components as a result of using third-party chemicals is not covered by the Horizon Reverse Osmosis Corporation Warranty. Fresh Water Flush There must be sufficient Fresh Water in the Potable Water Storage Tank.
minimum of 1 U.S. Gallons (3.8 Liters) per minute at minimum 25 PSI and maximum 60 PSI (minimum 172 kPa and maximum 414 kPa). • If the Minimum of 1 U.S. Gallons (3.8 Liters) per minute at minimum 25 PSI (minimum 172 kPa) is not achieved, then the System may not fully flush the System with enough fresh water to displace the Feed Water (i.e., sea water).
System Storage and Cleaning 2. Configure the suction line for a once-through process. a) Close the Sea Cock Valve. b) Disconnect the outlet line from the Sea Strainer and place it in the Rinse/Clean Solution Container. c) If the System is equipped with an Optional Inlet Rinse/Clean Valve between the Sea Strainer and Booster Pump, then position this valve to draw from the Rinse/Clean Solution Container.
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or potable water, is required for the freshwater rinse. These instructions also explain how to winterize the system. One gallon (3.8 liters) of food-grade propylene glycol will be required to winterize the system. 1. Configure the system for a “Once-Through Rinse.” 2.
Remove the charcoal filter bowl from the charcoal filter, clean the inside of the bowl and replace the element with a new Horizon Reverse Osmosis charcoal filter element. c) Remove the pH neutralizer filter bowl from the pH neutralizer filter, drain the product water from it and clean the inside of the bowl.
RO Membrane Element Cleaning Water and Chemical Requirements 1. The Horizon Reverse Osmosis cleaning compounds are designed to clean in a closed loop configuration moderate fouling from the RO Membrane Element. If the RO Membrane Element is excessively fouled and in-field cleaning is not successful, the RO Membrane Element may be returned to Horizon Reverse Osmosis or to one of Horizon Reverse Osmosis’s many service dealers for professional chemical cleaning.
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System Storage and Cleaning then SRC CC-3 may be used for effective removal of light or moderate rust fouling. Heavily rust-fouled RO membranes may not be recoverable as rust not only fouls the membrane element but also damages the membrane surface. Caution: Never expose the RO Membrane Element to chemicals other than those supplied by Horizon Reverse Osmosis.
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24. If the Clean/Rinse Outlet Valve is installed, position it to discharge out toward the brine discharge connector. 25. One final time, fill the Rinse/Clean Solution Container with non-chlorinated product water. 26. Start the system. The rinse water rinses the entire system and discharge to waste. 27.
Chapter Troubleshooting Error ID 1: High Pressure Fault System produces expected product water flow with normal operating pressure after compensating for Feed Water Salinity and Temperature; however, the Product Water salinity is above 100ppm for more than 10 consecutive seconds. 1.
Reverse Osmosis’ factory at the time of shipment, these components have been matched and tested together as a system. If the initial Horizon Reverse Osmosis customer (distributor, dealer or boat builder) has mistakenly interchanged one or more of these components with other system components in their stock, this will cause a mismatch resulting in insufficient operating pressure, insufficient product water flow, excessive operating pressure or excessive product water flow.
Troubleshooting ETD: If the ETD has been improperly changed to a higher size code from “B-22” to “B-25,” product water flow will increase along with higher-than-normal operating pressure. The High-Pressure Sensor will eventually signal the system to shut down due to excess pressure at the membrane. If the ETD has been improperly changed to a lower size code from “B-25”...
Higher-Than-Normal Product Water Flow Mismatching of system components can cause higher-than-normal product water flow accompanied by increased operating pressure. The High-Pressure Sensor will eventually signal the system to shut down due to excess pressure greater than 925 PSI at the Membrane. A worn or broken product water O-ring at the end plug inside the high-pressure vessel will allow feed water to bypass into the product water to produce a greater-than-normal amount of product water.
Caution: Review the “Check Off Q.C. Sheet” that accompanied this Owner's Manual and the Invoice that accompanied this Seafari Quest System to ensure that it has been configured from Horizon Reverse Osmosis for the appropriate and proper DC Voltage.
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due to power loss before the Electric Motorbegins to rotate. This is an installation problem (insufficient power supply), not an Seafari Quest problem. Low DC voltage to the Booster Pump electric motor can also be caused by insufficient diameter power cables connected from the battery bank, through the boat’s circuit breaker, and onto the Seafari Quest controller.
Exploded Parts View B006380002 SEA STRAINER UWDX 5IN ITEM NO. QTY. PART NUMBER DESCRIPTION 20200402102 BRACKET SINGLE FILTER 0819245201 ELEMENT,100 MICRON, 5" 0713020973 FILTER HOUSING-LID 0.50 X 5 0112022500 ELB90 .50 MNPT x .62 BARB NYLON 061172143016 SCREW,HEX A,.25x1.00,SS 05181434AA HOSE CLAMP .75 SS 061170628016 SC PHIL PAN A #10 X 1 SS...
Exploded Parts View FEED PUMP SQM 200-400 1/3 12VDC- MODULAR UNIT ITEM NO. QTY. PART NUMBER DESCRIPTION 5353140903 AQM II GP HI-PRESSURE MANIFOLD 2020084006 PLATE BASE MOTOR 3PH AQMC 15093110CF MOTOR .33HP 12 VDC 2115030120 RUBBER MOUNT 55 AQUA SERIES 12227701DP ADAPTER PUMP ROTARY VANE 12227601DP...
Exploded Parts View H007110023 FEED PUMP SQM 600-12V ITEM NO. QTY. PART NUMBER DESCRIPTION 5353140903 AQM II GP HI-PRESSURE MANIFOLD 2020084006 PLATE BASE MOTOR 3PH AQMC 12176404DP PUMP ROTARY VANE 215GPH #17 15153210LE MOTOR .5 HP DC, 12V, 1800 RPM 2115030120 RUBBER MOUNT 55 AQUA SERIES 12227701DP...
Exploded Parts View FEED PUMP SQM 200-400 1/3HP 24VDC- MODULAR UNIT ITEM NO. QTY. PART NUMBER DESCRIPTION 5353140903 AQM II GP HI-PRESSURE MANIFOLD 2020084006 PLATE BASE MOTOR 3PH AQMC 15103210CF MOTOR .33HP 24 VDC 2115030120 RUBBER MOUNT 55 AQUA SERIES 12227701DP ADAPTER PUMP ROTARY VANE 12227601DP...
Exploded Parts View H007110024 FEED PUMP SQM 600 1/2 24VDC ITEM NO. QTY. PART NUMBER DESCRIPTION 5353140903 AQM II GP HI-PRESSURE MANIFOLD 2020084006 PLATE BASE MOTOR 3PH AQMC 12176404DP PUMP ROTARY VANE 215GPH #17 15163210LE MOTOR .5 HP DC, 24V, 1800RPM 2115030120 RUBBER MOUNT 55 AQUA SERIES 12227701DP...
B107380004 PREFILTER ASSY UW-SE M4-600 ITEM NO. QTY. PART NUMBER DESCRIPTION 07650209ST FILTER HOUSING-LID AQUA ER 2020043809 BRACKET PREFILTER AQUA ER 05180851CC GAUGE BRACKET CBM SS 0801060157 ELEMENT PREFILTER 10-05 0801130257 ELEMENT PREFILTER 10-25 0101072583 ELB90 0.50 MPT x 0.50 BARB 0101372515 NIPPLE 0.50 NPT x 1.50 0204010869...
MEMBRANE VESSEL 200 - 600 GPD MODULAR ITEM NO. QTY. PART NUMBER DESCRIPTION 0520051900 MVA RACK UW-SE 0520210600 RETAINER PORT MVA 05202401GR BRACKET,MVA U-CLAMP,3 IN 2453502400 END PLUG SINGLE 3 AW 2453512400 END PLUG DUAL 3 IN AW 2615180100 FELT ADHESIVE 0.125 X 0.75 STRIP 0101370815 NIPPLE 0.25 NPT x 1.50 0117410800...
H2521210001 CHARCOAL FILTER ASSY ITEM NO. QTY. PART NUMBER DESCRIPTION 20200402102 BRACKET SINGLE FILTER 0713020573 FILTER HOUSING-LID .375 X 10 ASM 0803004773 ELEMENT CHARCOAL 10.0 0204020969 ELB90 .25 TUBE x .375 MPT PLASTIC 0204021869 ELBOW,SS,3/8 ODx3/8 MT 061170628016 SC PHIL PAN A #10 X 1 SS 061170628020 SC PHIL PAN A #10 X 1.25 SS 065080028000...
B591120001 CLEAN AND RINSE KIT ITEM NO. QTY. PART NUMBER DESCRIPTION 20200404040 BRACKET-CLEAN AND RINSE KIT 0101063783 ELB90 .75 FPT X .75 BARB PVC 0101613783 ADAP .75 FNPT x .75 BARB PVC 14011334AR VALVE 3-WAY BALL .75 MPT 0501164200 PIPE SUPPORT 1.125 05181434AA HOSE CLAMP .75 SS 061060026000...
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Exploded Parts View VALVE CONNECTIONS: OUTLET TO RINSE/CLEAN BUCKET [44] INLET FEED WATER FROM SEA STRAINER [4] OUTLET OUTLET TO BRINE DISCHARGE CONNECTOR [30] INLET FEED WATER FROM SEA STRAINER [4] OUTLET INLET BRINE DISCHARGE FROM OUTLET TO BOOSTER SYSTEM OUTLET PUMP [6] INLET...
B516010001 DIVERSION VALVE ASSEMBLY ITEM NO. QTY. PART NUMBER DESCRIPTION 3131680298 PLUG CONNECTOR DIN 3-PIN 0204021769 ELB90 .375 TUBE x .25 MNPT PLASTIC 1401095998 SOLENOID VALVE EXTERNAL PORT 061170623008 SC PHIL PAN B #8 X .50 SS 065080023000 WASHER FLAT #8 NYLON Seafari QUEST 200-600...
H2606210005 REMOTE ASSY HRO SF SE 170SF ITEM NO. QTY. PART NUMBER DESCRIPTION 4900283104 CABLE MULTIST 8 CON WHT 3131100900 EZ PLUG RJ45 31315609WE REMOTE TOUCH PAD HRO Seafari QUEST 200-600...
Exploded Parts View B501290001 PLUMBING ASSEMBLY UWDX-SQC ITEM NO. QTY. PART NUMBER DESCRIPTION 11026920AO FLOW METER IN-LINE 0.26-4.0GPM B511080004 SALINITY PROBE ASSY 11026520AO FLOW METER IN-LINE .13-1.3GPM 0204121869 CONN .375 TUBE X .375 FPT PLASTIC 0101463783 TEE .375 FT X .375 FT X .375 FT PVC 0101551883 ADAPT .375 SL x .375 FIPT PVC 0101602583...
Exploded Parts View AVAILABLE TUBES AND FITTINGS PART NO DESCRIPTION 1. CONNECTOR MALE 0204090669 1/4 inch tube x 1/8 inch mnpt 0204090869 1/4 inch tube x 1/4 inch mnpt 0204091669 3/8 inch tube x 1/8 inch mnpt 0204091769 3/8 inch tube x 1/4 inch mnpt 0204091869 3/8 inch tube x 3/8 inch mnpt 0204091969...
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PART NO DESCRIPTION 0204122969 5/8 inch tube x 1/2 inch fnpt 3. ELBOW 90 MALE 0204020669 1/4 inch tube x 1/8 inch mnpt 0204020869 1/4 inch tube x 1/4 inch mnpt 0204020969 1/4 inch tube x 3/8 inch mnpt 0204021769 3/8 inch tube x 1/4 inch mnpt 0204021869 3/8 inch tube x 3/8 inch mnpt...
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Exploded Parts View PART NO DESCRIPTION 0204211869 3/8 inch tube 0204212469 1/2 inch tube x 3/8 inch tube 0204212569 1/2 inch tube 0204212869 5/8 inch tube x 3/8 inch tube 0204212969 5/8 inch tube x 1/2 inch tube 0204213069 5/8 inch tube 9.
TUBE COMPRESSION FITTINGS REPLACEMENT PARTS ITEM DESCRIPTION PART NO. FOR 1/4" O.D. TUBE NUT/SPACER/GRAB & O-RING 1/4" 0204-1/469 TUBE 1/4 BLACK 0312121969 FOR 3/8" O.D. TUBE NUT/SPACER/GRAB & O-RING 3/8" 0204-3/869 TUBE 3/8 BLACK 0312123569 FOR 1/2" O.D. TUBE NUT/SPACE/GRAB & O-RING 1/2" 0204-1/269 TUBE 1/2 BLACK NO SUBSTITUTE 0312124269...
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HORIZON REVERSE OSMOSIS declares that the following models conform to the EN 55011A and EN 50082-2 standards: Product Series: Model Names: Horizon Seafari Versatile Series Seafari Versatile Horizon Seafari Mini Series Seafari Mini Horizon Seafari Quest Series Seafari Quest Supplementary Information: “The product complies with the...
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Certificate Number: 06-HS159834A-1-PDA Confirmation of Product Type Approval 22/FEB/2011 Please refer to the "Service Restrictions" shown below to determine if Unit Certification is required for this product. This is to certify that, pursuant to the Rules of the American Bureau of Shipping (ABS), the manufacturer of the below listed product held a valid Manufacturing Assessment (MA) with expiration date of 19/MAY/2014.
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Certificate Number: 06-HS159834A-1-PDA PDA. Use of the Product for non ABS classed vessels, MODUs or facilities is to be to an agreement between the manufacturer and intended client. 2010 Steel Vessels Rules 1-1-4/7.7, 1-1-Appendix 3, 4-6-2/5.7 ABS Rules: National Standards: International Standards: Government Authority: EUMED:...
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Horizon Reverse Osmosis 2630 E. El Presidio Street Carson, CA 90810 sales@hrosystems.com www.hrosystems.com Manual PN B651100001...
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