Honda CSX 06 Manual
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Honda CSX 06 Manual

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'07 Model
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  • Page 1: Table Of Contents

    General Information Chassis and Paint Codes ’06 Model ............................’07 Model ............................’08 Model ............................’09 Model ............................Identification Number Locations ........1-6 Danger/Warning/Caution Label Locations . 1-7 Under-hood Emission Control Label ......

  • Page 2: General Information

    Engine Type K20Z2: 2.0 L DOHC i-VTEC Sequential Multiport a. Manufacturer, Make and Type of Vehicle Fuel-injected engine 2HH: Honda of Canada Mfg., b. Serial Number Honda Canada Inc. Acura passenger vehicle Transmission Number b.
  • Page 3 K20Z2: 2.0 L DOHC i-VTEC Sequential Multiport Fuel-injected engine a. Manufacturer, Make and Type of Vehicle K20Z3: 2.0 L DOHC i-VTEC Sequential Multiport 2HH: Honda of Canada Mfg., Fuel-injected engine Honda Canada Inc. b. Serial Number −...

  • Page 4: '08 Model

    K20Z2: 2.0 L DOHC i-VTEC Sequential Multiport Fuel-injected engine a. Manufacturer, Make and Type of Vehicle K20Z3: 2.0 L DOHC i-VTEC Sequential Multiport 2HH: Honda of Canada Mfg., Fuel-injected engine Honda Canada Inc. b. Serial Number 3300001 : K20Z2 −...

  • Page 5: '09 Model

    K20Z2: 2.0 L DOHC i-VTEC Sequential Multiport Fuel-injected engine a. Manufacturer, Make and Type of Vehicle K20Z3: 2.0 L DOHC i-VTEC Sequential Multiport 2HH: Honda of Canada Mfg., Fuel-injected engine Honda Canada Inc. b. Serial Number −...

  • Page 6: Identification Number Locations

    General Information Identification Number Locations K20Z2 engine Model: Vehicle Identification Vehicle Identification Number (VIN) Number (VIN) Engine Transmission Engine Transmission Number Number Number Number (Manual) (Automatic) K20Z3 engine Model: Engine Number Transmission Number (Manual)

  • Page 7: Danger/Warning/Caution Label Locations

    Danger/Warning/Caution Label Locations Front Passenger’s Compartment: SRS WARNING INFORMATION MONITOR NOTICE STEERING COLUMN NOTICE FRONT PASSENGER AIRBAG MODULE DANGER FRONT SEAT BELT BUCKLE TENSIONER CAUTION SIDE AIRBAG MODULE DANGER SIDE AIRBAG CAUTION FRONT SEAT BELT Located on driver’s and TENSIONER CAUTION passenger’s doorjamb Steering Wheel: Rear Passenger’s Compartment:...
  • Page 8 General Information Danger/Warning/Caution Label Locations (cont’d) Doorjamb Area AIR CONDITIONING AIR CONDITIONING SERVICE INFORMATION SERVICE INFORMATION INFORMATION INFORMATION and ENGINE COOLANT and ENGINE COOLANT INFORMATION INFORMATION SRS WARNING SRS WARNING TIRE INFORMATION Located on driver’s doorjamb RADIATOR CAP RADIATOR CAP BATTERY BATTERY DANGER...

  • Page 9: Under-Hood Emission Control Label

    OBD : CA OBD I I FUEL : GASOLINE THEREAFTER EVERY 5 YEARS. W HEN ADDING OR REPLACING THE COOLANT, ALWAYS USE Honda RECOMMENDED ARB : LEV I I LEV PC OBD : CA OBD I I FUEL : GASOLINE GENUINE LONG-LIFE ANTI-FREEZE / COOLANT TYPE 2.
  • Page 10 A RB : LEVII, LEV (ACCREDITATION ET EN SERVICE) AUCUN AUTRE REGLACE NECESSAIRE. E P A : TIER 2 BIN 5 (ACCREDITATION ET EN SERVICE) HONDA MOTOR CO. , LTD. b. Manufacturer Subcode HNX: HONDA ’08-09 Models c. Family Type...

  • Page 11: Lift And Support Points

    Lift and Support Points Floor Jack NOTE: If you are going to remove heavy components such as suspension or the fuel tank from the rear of the vehicle, first support the front of the vehicle with tall 1. When lifting the front of the vehicle, set the parking safety stands.

  • Page 12: Towing

    General Information Towing If the vehicle needs to be towed, call a professional Rear: towing service. Never tow the vehicle behind another vehicle with a rope or chain. It is very dangerous. Emergency Towing There are three popular methods of towing a vehicle. Flat-bed Equipment −...
  • Page 13 − Wheel Lift Equipment The tow truck uses two pivoting arms that go under the tires (front or rear) and • Improper towing preparation will damage the lift them off the ground. The other two wheels remain transmission. Follow the above procedure exactly. If on the ground.

  • Page 14: Parts Marking

    General Information Parts Marking To deter vehicle theft, certain major components are marked with the vehicle identification number (VIN). Original parts have self-adhesive labels. Replacement body parts have generic self-adhesive labels. These labels should not be removed. The original engine or transmission VIN plates are not transferable to the replacement engine or transmission.
  • Page 15 Specifications Standards and Service Limits Engine Electrical ........................2-2 Engine Assembly ........................2-2 Cylinder Head ..........................2-3 Engine Block ..........................2-4 Engine Lubrication ......................2-5 Cooling System ........................2-6 Fuel and Emissions .............

  • Page 16: Standards And Service Limits

    Standards and Service Limits Engine Electrical Item Measurement Qualification Standard or New Service Limit Ignition coil Rated voltage 12 V Firing order 1 3 4 2 − − − Spark plug Type (K20Z2) DENSO: SKJ20DR-M11 Type (K20Z3) DENSO: SK22PR-M11S 1.0 1.1 mm (0.039 0.043 in.) −...

  • Page 17: Cylinder Head

    Cylinder Head Item Measurement Qualification Standard or New Service Limit Head Warpage ――― 0.05 mm (0.002 in.) Height 103.95 104.05 mm (4.093 4.096 in.) − − ――― − − Camshaft End play 0.05 0.20 mm (0.002 0.008 in.) 0.4 mm (0.02 in.) Camshaft-to-holder oil clearance No.

  • Page 18: Engine Block

    Standards and Service Limits Engine Block Item Measurement Qualification Standard or New Service Limit Block Warpage of deck 0.07 mm (0.003 in.) max. 0.10 mm (0.004 in.) Bore diameter A or l 86.010 86.020 mm (3.3862 3.3866 in.) 86.070 mm (3.3886 in.) −...

  • Page 19: Engine Lubrication

    Engine Lubrication Item Measurement Qualification Standard or New Service Limit Engine oil Capacity (K20Z2) Engine overhaul 5.3 L (5.6 US qt) Oil change 4.2 L (4.4 US qt) including filter Oil change 4.0 L (4.2 US qt) without filter Capacity (K20Z3) Engine overhaul 5.5 L (5.8 US qt) Oil change...

  • Page 20: Cooling System

    Standard or New Radiator Coolant capacities (including engine, M/T: engine 6.6 L (1.74 US gal) heater, hoses, and reservoir) overhaul Use Honda Long Life Antifreeze/ M/T: coolant 4.3 L (1.14 US gal) Coolant Type 2 change (K20Z2) A/T: engine 6.5 L (1.72 US gal)

  • Page 21: Fuel And Emissions

    Fuel and Emissions Item Measurement Qualification Standard or New Fuel pressure Pressure with fuel pressure gauge 330 380 kPa (3.4 3.9 kgf/cm , 48 55 psi) − − − regulator connected Fuel tank Capacity 50 L (13.2 US gal) Engine idle Idle speed without load M/T (in neutral) 700 50 rpm...

  • Page 22: Manual Transmission And M/T Differential (5-Speed)

    Standards and Service Limits Manual Transmission and M/T Differential (5-speed) Item Measurement Qualification Standard or New Service Limit Manual Capacity Fluid change 1.5 L (1.6 US qt) transmission Use Acura MTF Overhaul 1.7 L (1.8 US qt) fluid − − Mainshaft End play 0.11 0.17 mm (0.004 0.007 in.)
  • Page 23 Item Measurement Qualification Standard or New Service Limit Reverse idler I.D. 20.016 20.043 mm (0.7880 0.7891 in.) 20.90 mm (0.832 in.) − − gear Gear-to-reverse gear shaft clearance 0.036 0.084 mm (0.0014 0.0033 in.) − − 0.16 mm (0.006 in.) −...

  • Page 24: Manual Transmission And M/T Differential (6-Speed)

    Item Measurement Qualification Standard or New Service Limit Manual Capacity Fluid change 1.5 L (1.6 US qt) transmission Use Honda MTF Overhaul 1.7 L (1.8 US qt) fluid − − Mainshaft End play 0.11 0.17 mm (0.004 0.007 in.) Adjust −...
  • Page 25 Item Measurement Qualification Standard or New Service Limit Reverse idler I.D. 20.016 20.043 mm (0.7880 0.7891 in.) 20.90 mm (0.823 in.) − − gear Gear-to-reverse idler gear shaft 0.036 0.084 mm (0.0014 0.0033 in.) − − 0.16 mm (0.006 in.) clearance Synchro ring Ring-to-gear clearance...

  • Page 26: Automatic Transmission And A/T Differential

    Standards and Service Limits Automatic Transmission and A/T Differential Item Measurement Qualification Standard or New Service Limit Automatic Capacity Fluid change 2.9 L (3.1 US qt) transmission Use Acura ATF-Z1 Overhaul 6.5 L (6.9 US qt) fluid − ATF pressure Line pressure At 2,000 rpm in P 900 960 kPa...
  • Page 27 Item Measurement Qualification Standard or New Service Limit Clutch (cont’d) 4th, 5th clutch end-plate thickness Mark 1 2.1 mm (0.083 in.) When discolored Mark 2 2.2 mm (0.087 in.) When discolored Mark 3 2.3 mm (0.091 in.) When discolored Mark 4 2.4 mm (0.094 in.) When discolored Mark 5...
  • Page 28 Standards and Service Limits Automatic Transmission and A/T Differential (cont’d) Item Measurement Qualification Standard or New Service Limit Countershaft Diameter of needle bearing contact At torque 36.005 36.015 mm − When worn or damaged area converter (1.4175 1.4179 in.) − housing −...
  • Page 29 Item Measurement Qualification Standard or New Service Limit Secondary shaft 3rd gear collar length 43.9 44.0 mm (1.728 1.732 in.) − − ――― (cont’d) Length of 3rd gear collar flange from 5.25 5.40 mm (0.207 0.213 in.) − − When worn or damaged Sealing ring thickness 1.91 1.97 mm (0.0752 0.0776 in.) −...
  • Page 30 Standards and Service Limits Automatic Transmission and A/T Differential (cont’d) Item Measurement Qualification Standard or New Wire Diameter O.D. Free Length No. of Coils Main valve body Shift valve A spring 0.8 mm 5.6 mm 28.1 mm 15.9 spring (see page (0.031 in.) (0.220 in.) (1.106 in.)
  • Page 31 Item Measurement Qualification Standard or New Service Limit A/T differential Pinion shaft contact area I.D. 18.000 18.025 mm (0.709 0.710 in.) − − ――― carrier Clearance between carrier and pinion 0.013 0.054 mm (0.001 0.002 in.) − − 0.1 mm (0.004 in.) shaft Driveshaft contact area I.D.

  • Page 32: Steering

    Standards and Service Limits Steering Item Measurement Qualification Standard or New − − Steering wheel Rotational play measured at outside 0 10 mm (0 0.39 in.) edge with engine running Initial turning load measured at 34 N (3.5 kgf, 7.7 lbf) outside edge with engine running ±...

  • Page 33: Brakes

    Brakes Item Measurement Qualification Standard or New Service Limit Parking brake Distance traveled when lever pulled 8 to 10 clicks with 196 N (20 kgf, 44 lbf) of force Brake pedal Pedal height (carpet moved aside) 153 mm (6.02 in.) 158 mm (6.22 in.) −...

  • Page 34: Design Specifications

    Design Specifications Item Measurement Qualification Specification DIMENSIONS Overall length 4.544 mm (178.9 in.) Overall width 1,752 mm (69.0 in.) Overall height 1,435 mm (56.5 in.) Wheelbase 2,700 mm (106.3 in.) Track Front 1,499 mm (59.0 in.) Rear 1,528 mm (60.2 in.) Ground clearance 145 mm (5.7 in.) Seating capacity...

  • Page 35: Manual Transmission

    Item Measurement Qualification Specification MANUAL Type Synchronized, five-speed forward, one reverse TRANSMISSION Primary reduction Direct 1:1 (5-speed) Gear ratio 3.267 1.880 1.212 0.921 0.738 Reverse 3.583 Final reduction Type Single helical gear Gear ratio 4.839 MANUAL Type Synchronized, six-speed forward, one reverse TRANSMISSION Primary reduction Direct 1:1...

  • Page 36: Wheel Alignment

    Design Specifications Item Measurement Qualification Specification WHEEL Camber Front 0 ° 00 ’ ALIGNMENT Rear − 1 ° 30 ’ (without ‘‘C’’ marks on the rear upper arm) Rear − 0° 45 ’ (with ‘‘C’’ marks on the rear upper arm) Caster Front 7 °...

  • Page 37: Electrical Ratings

    Item Measurement Qualification Specification ELECTRICAL Battery 12 V 47 Ah/20 HR (12 V 38 Ah/5 HR) − − RATINGS Fuses Under-hood 100 A, 80 A, 70 A, 50 A, 40 A, 30 A, 20 A, 15 A, 10 A, 7.5 A fuse/relay box (’06-07 models) Under-hood...

  • Page 38: Body Specifications

    Design Specifications Body Specifications 1,499 mm (59.0 in.) 1,752 mm (69.0 in.) 1,528 mm (60.2 in.) 2,700 mm (106.3 in.) 4,544 mm (178.9 in.) 2-24...
  • Page 39 Maintenance Lubricants and Fluids ................3-2 Maintenance Minder General Information ......................3-4 Maintenance Main Items ..................3-7 Maintenance Sub Items .................... . 3-8...

  • Page 40: Lubricants And Fluids

    Brake system (including VSA lines) Honda DOT 3 Brake Fluid: P/N 08798-9008 Clutch system (manual transmission) Always use Honda DOT 3 Brake Fluid. Using a non-Honda brake fluid can cause corrosion and decrease the life of the system. Brake booster clevis pin...
  • Page 41 Recommended Engine Oil Engine oil viscosity for ambient temperature ranges K20Z2 K20Z3...

  • Page 42: Maintenance Minder

    Maintenance Minder General Information Information Display The maintenance minder is an important feature of the information display. Based on engine and transmission operating conditions, the Acura CSX’s onboard computer (ECM/PCM) calculates the remaining engine oil and the automatic transmission fluid life. The system also displays the remaining engine oil life along with the code(s) for other scheduled maintenance items needing service.
  • Page 43 Service Information 3. When the ignition switch is ON (II), and the remaining engine oil life is 1 % to 5 %, the message 1. The remaining engine oil life (A) is shown as a ‘‘SERVICE’’ (A) is displayed along with engine oil percentage on the information display.
  • Page 44 Resetting Maintenance Information Display Resetting Individual Maintenance Items NOTE: 1. Connect the Honda Diagnostic System (HDS) to the • The vehicle must be stopped to reset the display. data link connector (DLC) (see step 2 on page 11-3). • If a required service is done and the display is not reset, or the maintenance display is reset without 2.

  • Page 45: Maintenance Main Items

    Maintenance Main Items If the message ‘‘SERVICE’’ does not appear more than 12 months after the display is reset, change the engine oil every year. NOTE: • Replace the brake fluid every 3 years independent of the maintenance messages in the information display. •...

  • Page 46: Maintenance Sub Items

    − − Replace engine coolant (see page 10-8). Capacity (including the reservoir): • K20Z2: M/T 4.3 L (1.14 US gal), A/T 4.2 L (1.11 US gal) • K20Z3: 4.5 L (1.19 US gal) Use Honda Long Life Antifreeze/Coolant Type 2.
  • Page 48 Engine Electrical Engine Electrical Special Tools ............4-2 Charging System Indicator Circuit Troubleshooting .... . 4-26 Starting System Alternator and Regulator Circuit Component Location Index . 4-3 Troubleshooting ........4-28 Symptom Troubleshooting Alternator Control Circuit Index ........
  • Page 49 Engine Electrical Special Tools Ref. No. Tool Number Description 07746-0010300 Attachment, 42 x 47 mm 07749-0010000 Driver...
  • Page 50 Starting System Component Location Index STARTER CUT RELAY UNDER-DASH Test, page 22-70 FUSE/RELAY BOX CLUTCH INTERLOCK SWITCH (M/T model) Test, page 4-8 BATTERY Test, page 22-67 STARTER Starter System Circuit Troubleshooting, page 4-6 Performance Test, page 4-9 TRANSMISSION RANGE SWITCH (A/T model) Removal and Installation, page 4-10 Test, page 14-265 Overhaul, page 4-13...
  • Page 51 6-21). Do the engine control module (ECM)/powertrain control module (PCM) reset in the PGM-FI INSPECTION menu to cancel the ALL INJECTORS STOP with the Honda Diagnostic System (HDS). Engine is hard to start Check for PGM-FI DTCs (see page 11-3).
  • Page 52 Circuit Diagram UNDER-HOOD FUSE/RELAY BOX IGNITION SWITCH BATTERY No. 1 (100 A) No. 2 (50 A) ST HOT in START (III) STARTER UNDER-DASH FUSE/RELAY RELAY C102 BLK/WHT C101 BLU/WHT CLUTCH INTERLOCK TRANSMISSION SWITCH RANGE SWITCH (ON: Pedal (ON: P, N position) pressed) STARTER G401...
  • Page 53 Starting System Starter System Circuit Troubleshooting Special Tools Required 3. Connect the Honda Diagnostic System (HDS) to the data link connector (DLC) (see step 2 on page 11-3). Alternator, Regulator, Battery & Starter tester OTC3131 Available through the Honda Canada Inc. Technical Tools Department;...
  • Page 54 10. Make sure the shift lever is in N or P (A/T model) or 11. Check the following items in the order listed until neutral (M/T model), then disconnect the engine you find the problem circuit: wire harness 1P connector (A). Connect a jumper wire from the battery positive terminal to the NOTE: After the open circuit or high resistance in starter subharness 1P connector (B).

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