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Summary of Contents for Turbosol T7
- Page 1 ENGLISH INSTRUCTIONS FOR USE AND MAINTENANCE CT. 200.344 ITALIANO COMPREHENSIVE CATALOGUE & SPARE PARTS Serial number PUMPING SYSTEMS FOR THE BUILDING INDUSTRY...
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Page 2: Table Of Contents
CONTENTS USE AND MAINTENANCE SPARE PARTS 1. - General information Table 1 - Machine body 1.1 - Introduction Table 2 - Transmission - Worm gear pump 1.2 - General information Table 3 - Switch board - Plugs 2. - Description of the machine Table 4 - Remote control 2.1 - Type of machine Table 5 - Accessory bag DN25 - Hoses DN25... - Page 3 Written authorization from Turbosol Produzione SpA must be obtained for any and all reprinting or reproduction, even in part, of the information contained in this booklet.
- Page 4 SYMBOL KEY DESCRIPTION It is compulsory to read It is compulsory to read the maintenance booklet the maintenance booklet for what regards ordinary prior to operating the machine and general maintenance. Danger: electrical shock hazard. BE CAREFUL! A - Before working, check that the protection grill is well B - The operator must never direct the spray gun towards mounted and fixed on the hopper.
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Page 5: Use And Maintenance
1.2 - GENERAL INFORMATION The conveying and spraying machine for ready-mixed TURBOSOL Machinery mortars and finishing coats model T7 can be supplied in This machinery is the product of our lengthy experience different versions and with a variety of accessories. As a and continuous development. -
Page 6: Description Of The Machine
The meaning of the various symbols used is as follows: (A) = Type of machine: T7 T7 = Worm gear pump for the spraying of finishing coats, for the pumping and for Location of the machine’s serial number stucco. -
Page 7: Description Of The Machine
2.2 - DESCRIPTION OF THE MACHINE Standard equipment: Accessories upon request: • Pump on wheels. Three-phase compressor 592 l/m’ - 3,0 kW - 400 V. • Stainless steel hopper with cover. Single-phase compressor 170 l/m’ - 0,75 kW - 230 V. •... -
Page 8: Size Of The Machine
2.3 - SIZE OF THE MACHINE Here are the machine’s size and its gross weight (ready for use). Version T 7 LENGTH WIDTH HEIGHT WEIGHT 1.050 mm 640 mm 820 mm 70 kg 2.4 - TECHNICAL DATA Max. pressure mortar pump 35 bar Line tension single phase... -
Page 9: Transport
4.1 - OPERATING PRINCIPLES The machine can be only handly transported. The T7 is made up primarily of a hopper with built- in agitator that receives the mixed material and of a worm gear pump for conveying that mix to the point of application. -
Page 10: Pumpable Materials
4.2.1 - CONVERSION KIT into admixture dosing pump The T7 is commonly used for maximum granulometry 5 To pump silicate with T7 in conjunction with other machines mm with hoses DN25, and for granulometry 2 mm with such as the POLI T, the PRO H, the TSB 215. - Page 11 Connect the plug box (21) of the pressure switch group to the plug (22). Connect the silicate feeding hose to the quick coupling (23), the other end of the hose must be connected to the vessel containing the silicate Make sure that height of suction of the silicate is at least 50 cm above the coupling (24).
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Page 12: First Operations
4.3 - FIRST OPERATIONS Positioning the Machine Electrical connection Place the machine in the most horizontal possible position: Connect the machine to the site electric control panel the maximum gradient allowed is 5° both lengthwise and or a socket of 16 A by means of a neoprene cable sidewise. -
Page 13: Hoses
TURBOSOL PRODUZIONE S.P.A. or by firms explicitly authorized by TURBOSOL. In no case whatsoever shall TURBOSOL PRODUZIONE S.P.A. be held liable for injury or damage to persons or things resulting from the use of non-original hoses or coupling devices. -
Page 14: Connections
Connections Connect the remote control cable to the machine Connect the material hose (26) to the worm gear pump. connector (29). The vibrating sieve is not necessary when you use ready- mixed materials. The vibrating sieve is necessary with traditional materials to avoid that aggregates, of non pumpable dimensions, damage the stator. - Page 15 Various types of spray guns are available depending on the material sprayed. Each spray gun is made of: a coupling to the material delivery hose (31), a coupling to the air hose (32), 1 air control valve (33), an air nozzle (34), with or without possibility of regulation (35) a deflector (36).
- Page 16 4.4 - OPERATING THE MACHINE Before starting the machine, pour some water in the To start up the machine turn the main switch (39) (red on a hopper to avoid that the worm gear runs dry . yellow background) clockwise to the I position. Check that the protection grill is well mounted and fixed on the hopper.
- Page 17 4.5 - WASHING THE MACHINE AND END OF WORK Once you have pumped your last batch which should be If necessary, remove the protection grill (34) in the a little wetter than usual and you begin to see the bottom hopper, to wash carefully, but before removing the grill, of the agitator clearly, stop the pump by using the selector disconnect the line socket (35) (with main switch on...
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Page 18: Pumping Group
4.6 - PUMPING GROUP Replacing the pumping group Put the group stator- Operate as follows: worm in a vice, block the stator, unscrew the rotor Stop the pump, then turn off the motor by using the and remove it; main switch (39) before carrying out this operation. •... -
Page 19: Maintenance Of The Machine
5 - MAINTENANCE OF THE MACHINE 5.1 - TO BE PERFORMED BY THE OPERATOR 5.2 - TO BE PERFORMED BY AUTHORIZED PERSONNEL Listed here below is the essential information Operations to be carried out every 6 months or needed for proper maintenance of this machine. every 500 hours The machine’s operator must read those data before beginning to operate the machine. -
Page 20: Problems - Causes - Remedies
6 - PROBLEMS – CAUSES – REMEDIES 6.1 - MORTAR IS NOT FLOWING OUT OF THE SPRAY GUN The spray gun is blocked Mortar hose blocked A hardened crust of material, a pebble or a deflector A faulty mix or an overly prolonged pause may cause a whose orifice is too small for the material being used may clogging up of the material delivery hose: cause a clogging-up in the spray gun:... -
Page 21: Mortar Not Flowing From The Spray Gun
6.2 - OPERATIONS TO BE PERFORMED BY THE OPERATOR ROBLEMS AUSES EMEDIES Mortar hose blocked • Faulty mix, modify it (be careful: granulometry max 5 mm for hoses Ø 25 and 2 mm for hoses Ø 19). • Overly prolonged pause, shorten rest times. -
Page 22: Responsibility Of The Operator
7 - RESPONSIBILITY OF THE OPERATOR of the machinery is responsible PERSON IN CHARGE for assuring that whoever operates such machinery is well aware of the instructions contained in this use and maintenance manual, and in particular that said operator has received special training in the proper execution of those operations marked in the manual by the following symbol:...
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