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Ecotechnics ECK FLAG Instruction Manual

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  • Page 2: Table Of Contents

    INSTRUCTIONS MANUAL INDEX INDEX ..........................3 INTRODUCTION ......................... 6 CARE OF THE MANUAL ......................6 CONDITIONS OF WARRANTY ................... 7 GENERAL INFORMATION ....................8 END-OF-LIFE ........................9 BATTERY DISPOSAL ......................9 SAFETY RULES ........................ 10 REFRIGERANT AND LUBRICANT - PERSONAL PROTECTIVE EQUIPMENT AND PRECAUTIONS ........................
  • Page 3 INSTRUCTIONS MANUAL VACUUM ..........................42 OIL+UV INJECTION ......................44 EDIT OIL DATA EDIT UV DATA EDIT GAS CHARGE DATA EDIT GAS CHARGE MODE START PROCEDURE CHARGE..........................48 EDIT GAS FILLING DATA .....................48 EDIT GAS FILLING MODE ....................48 START PROCEDURE......................49 A/C PRESSURES CHECK .....................51 (optional) REFRIGERANT ANALYSIS ..................59...
  • Page 4 INSTRUCTIONS MANUAL REPLACE THE NEW OIL CARTRIDGE (PAG) ..............96 REPLACE THE NEW OIL CARTRIDGE (POE) ..............97 REPLACE THE DYE CARTRIDGE (DYE) ................98 EMPTYING THE USED OIL CONTAINER ................99 REPLACING THE PRINTER PAPER ................... 100 DATA ..........................101 CODES SUMMARY ......................

  • Page 5: Introduction

    INSTRUCTIONS MANUAL INTRODUCTION This machine is a pressure unit as can be seen in the CE declaration of conformity and Data plate. The equipment supplied conforms to the Essential Safety Requirements according to Annex I of Directive 2014/68/UE (PED). Any work involving repairs, modifications, and/or changing pressurized components or parts make safe use of the equipment very risky.

  • Page 6: Conditions Of Warranty

    INSTRUCTIONS MANUAL CONDITIONS OF WARRANTY Refer to CONDITIONS OF WARRANTY booklet supplied with the machine. UNPACKING INSTRUCTIONS 1. Observe the adhesive labels the incline and the accessory kit 2. Cut the straps 3. Pull out the accessory box 4. Open the upper part of the box 5.

  • Page 7: General Information

    INSTRUCTIONS MANUAL GENERAL INFORMATION Machine model information are printed on the data plate (see Fig.1). The machine has the following features Height: 1080 mm Width: 660 mm Depth: 690 mm Weight: 75 kg Operating temperature 10/50°C Storage temperature -25/+50°C Voltage (V) Power (W) Frequecy (Hz) Fuse (A)

  • Page 8: End-Of-Life

    INSTRUCTIONS MANUAL END-OF-LIFE The symbol on the right indicates that in accordance with Directive 2012/19/UE the machine may not be disposed of as ordinary municipal waste but must be delivered to a specialized center for separation and disposal of WEEE (Waste Electrical and Electronic Equipment) or be returned to the dealer in case of purchase of a new machine.

  • Page 9: Safety Rules

    INSTRUCTIONS MANUAL SAFETY RULES This machine is a piece of equipment designed to recover R134a or R1234yf (depending on machine model) from air conditioning systems (A/C) for vehicles. The machine must be used by qualified personnel and can only be used correctly after having read this manual that also contains the basic safety rules listed below: - Wear gloves and safety glasses.

  • Page 10: Refrigerant And Lubricant - Personal Protective Equipment And Precautions

    INSTRUCTIONS MANUAL - Before connecting the machine to the electrical system, check that the power supply voltage and frequency are the same as the values indicated on the CE plate. The bottle must be filled to 80% of its maximum capacity to leave a plenum chamber for the gas to absorb any increases in pressure.

  • Page 11: Hoses Connection

    INSTRUCTIONS MANUAL HOSES CONNECTION Hoses may contain refrigerant under pressure. Before substitute the quick coupler verify the corresponding pressure in the service hoses (gauge). The machine is equipped with the following safety devices: SAFETY PRESSURE: stops the compressor in case of excessive pressure SAFETY VALVE: opens when the pressure inside the system reaches a level of pressure above the estimated limits.
  • Page 12 INSTRUCTIONS MANUAL - There is no proof of risks resulting from the absorption of R1234yf through the skin, however, due to its low boiling point it is advisable to wear protective clothing that can prevent any liquid sprayed or vapour reaching the skin and especially the eyes, where they could cause the eye fluids to congeal.
  • Page 13 INSTRUCTIONS MANUAL WARNING The employer (or safety manager) is obliged to see to it that the machine is not used in an improper manner, putting the health of the operator and people exposed first. The operator is obliged to inform their employer (or the system safety manager) if there is a danger of improper use of the machine since, as an instructed person, the operator is responsible for the use that is to be made of the machine.

  • Page 14: Principles Of Operation

    INSTRUCTIONS MANUAL PRINCIPLES OF OPERATION In a single series of operations, the machine permits recovering and recycling refrigerant fluids (R134a or R1234yf, depending on machine model) with no risk of releasing the fluids into the environment, and also permits purging the A/C system of humidity and deposits contained in the oil.

  • Page 15: Setup

    INSTRUCTIONS MANUAL SETUP The machine is supplied fully assembled and tested. The machine is without a gas identity (R134a / R1234yf) Choosing the appropriate kit, the machine works with the R134a or R1234yf gas. R134A ACCESSORIES KIT CONTENTS N°1 Power Cord N°1 R134a hose HP red N°1 R134a hose LP blue N°1 Quick coupler HP red R134a...

  • Page 16: R134A Hoses Assembly

    INSTRUCTIONS MANUAL R134A HOSES ASSEMBLY Referring to Figure 3, mount the hose (ref.1 Fig 3) with the BLUE quick-connect coupling on the male threaded connector indicated by the BLUE LOW PRESSURE symbol and the RED (ref.2 Fig 3) quick-connect coupling on the male threaded connector indicated by the RED HIGH PRESSURE symbol.

  • Page 17: Release Refrigerant Scale

    INSTRUCTIONS MANUAL RELEASE REFRIGERANT SCALE In order to remove the protections under the refrigerant scale the locking nut has to be untightened (ref.1, Fig.5), the knob (ref.2, Fig.5) has to be unscrewed, removed and stored in a safe place. Connect the machine to the electrical supply and switch it on Check if the value of refrigerant scale is correct.

  • Page 18: The Machine

    INSTRUCTIONS MANUAL THE MACHINE PLASTIC COVER Refer to Fig.6. 1. Front plastic cover 2. Rear plastic cover 3. Upper plastic cover Disassembly: Screw off screws marked (+) FIG. 6 BOTTLE  REL  REL TOOLS:  Screw driver  Box spann n°10 -19-...

  • Page 19: Control Panel

    INSTRUCTIONS MANUAL CONTROL PANEL Refer to Fig.7: 1) High pressure gauge 2) Low pressure gauge 3) Printer 4) Display touchscreen FIG. 7 BOTTLE  REL  REL TOOLS:  Screw driver  Box spann -20- n°10...

  • Page 20: Display Icons

    INSTRUCTIONS MANUAL DISPLAY ICONS ICON DESCRIPTION FUNCTION AUTOMATIC activates a menu that helps the user set up an PROCEDURE automatic recover/vacuum/leak test/charge sequence. MANUAL activates a menu that helps the user to perform a PROCEDURE manual operation: activates a menu that helps the user to perform a PAG PAG OIL OIL injection operation: activates a menu that helps the user to perform a PAG...
  • Page 21 INSTRUCTIONS MANUAL ENTER Enter symbol, to confirm BACK Back symbol, to return back without confirm STOP Stop symbol, to stop a phase ARROW Arrow symbol, to move in the menu activates menu that helps user perform STANDARD Recovery recovery/recycling phase (without SAE J-2788 or SAE J-2843 RECOVERY compliance)

  • Page 22: Basic Components

    INSTRUCTIONS MANUAL BASIC COMPONENTS Refer to Fig.8, Fig.9, Fig.10, Fig.11, Fig.12: a) USB port b) New oil cartridge PAG c) Main switch d) Fuse (8A 230v;16A 100-110v) e) Socket for electrical supply plug f) new POE oil cartridge g) vacuum pump oil filler cap h) ventilation grid i) new POE oil container j) DYE UV cartridge...
  • Page 23 INSTRUCTIONS MANUAL FIG.8 FIG.9 -24-...
  • Page 24 INSTRUCTIONS MANUAL FIG.10 -25-...
  • Page 25 INSTRUCTIONS MANUAL FIG.11 -26-...
  • Page 26 INSTRUCTIONS MANUAL FIG.12 -27-...

  • Page 27: Alarms

    INSTRUCTIONS MANUAL ALARMS HIGH PRESSURE ALARM: Beeper advise when the pressure of the fluid in the circuit is too high (20bar). The recovery operation is automatically interrupted. FULL BOTTLE ALARM: Beeper advise when the bottle is filled to more than 80% of maximum capacity.The RECOVERY operation is automatically interrupted (to cancel this alarm, charge one or more A/C systems before recovering any more refrigerant).

  • Page 28: Error Codes

    INSTRUCTIONS MANUAL ERROR CODES -The air gas readings were unstable - The air gas readings were excessively high - The air calibration resulted in a low output - The unit is beyond the operating temperature range - The refrigerant sampled has an excessively large amount of air or there was little or no sample flow due to plugged sample line gas analyzer filter - System leaks - Presence of refrigerant into the a/c system...

  • Page 29: Preliminary Operations

    INSTRUCTIONS MANUAL PRELIMINARY OPERATIONS - Check that the main switch (ref.1, Fig.13) is positioned on O. Connect the machine to the mains and switch it on. FIG.13 - The operator can check all machine data: o Check that the OIL container is empty, if necessary replace it as described in the MAINTENANCE.
  • Page 30 INSTRUCTIONS MANUAL Check that the vacuum pump oil level indicator (ref.3, Fig.14) shows at least one-half full. If the level is lower, add oil as explained in the MAINTENANCE section. FIG. 14 TOOLS:  Funn  Disp osal conta iner ...

  • Page 31: Automatic Procedure

    INSTRUCTIONS MANUAL AUTOMATIC PROCEDURE In the automatic mode, all the operations are performed automatically: recovery and recycling, oil discharge, vacuum, new oil reintegration, and charging. The values for the quantity of gas recovered, quantity of oil recovered, vacuum time, quantity of oil reintegrated, and quantity of gas charged into the system are automatically printed at the end of each single operation.

  • Page 32: Edit Refrigerant/Oil Charge Data

    INSTRUCTIONS MANUAL AUTOMATIC / HYBRID - FLUSHING HOSES DD/MM/YY XX:XX PM Connect and open HP and LP couplings As shows on the display If HYBRID VEHICLE is selected the machine will perform FLUSHING HOSES In the OIL-UV INJECTION sequence press the oil type required PAG or POE By selecting oil symbol the following screen will be displayed: PAG OIL injection setting...

  • Page 33: Edit Refrigerant Charge Mode

    INSTRUCTIONS MANUAL NOTE: If DATABASE is installed, can be used to insert the value of refrigerant into the GAS FILLING field. Edit REFRIGERANT CHARGE MODE: AUTOMATIC / SETTING DD/MM/YY XX:XX PM PAG1 POE H Gas filling UV H 0 ml 0 ml 100 g 0 ml...

  • Page 34: Edit Uv Data

    INSTRUCTIONS MANUAL Edit UV data: In the OIL-UV INJECTION sequence press the oil type required PAG+UV or POE+UV AUTOMATIC / OIL-UV INJECTION DD/MM/YY XX:XX PM Injection setting By selecting oil+uv symbol the following screen will be displayed: PAG OIL injection setting POE OIL injection setting AUTOMATIC / SETTING DD/MM/YY XX:XX PM...

  • Page 35: Start Automatic Procedure

    INSTRUCTIONS MANUAL START AUTOMATIC PROCEDURE: If gas analyzer is installed, The machine will test the purity of the refrigerant gas in the A/C system before beginning recovery (refer to Gas analyzer instruction manual) AUTOMATIC / RECOVERY DD/MM/YY XX:XX PM Connect and open HP and LP couplings To A/C system and press to continue Connect and open HP and LP couplings (or those chosen in the previous point) to A/C system and press...
  • Page 36 INSTRUCTIONS MANUAL The machine checks whether or not there is air in the bottle and, if necessary, purges the non- condensable gas; The machine will automatically discharge any non-condensable gas. Allowing the machine to fully complete the procedure will reduce the risk of return flows, which may cause excessive non-condensable gas to be recharged into the air conditioning system.
  • Page 37 INSTRUCTIONS MANUAL AUTOMATIC / OIL-UV INJECTION DD/MM/YY XX:XX PM UV injection Oil injected UV injected 0 ml / 0 ml 0 ml / 0 ml When completed, the system will go on to charging with the preset quantity of refrigerant. AUTOMATIC / CHARGE DD/MM/YY XX:XX PM Charge...
  • Page 38 INSTRUCTIONS MANUAL Disconnect coupling from A/C system. Press the symbol for printing. MANUAL / RECOVERY DD/MM/YY XX:XX PM Plate Operator I____I < x I Type the plate of the car, VIN, Km, Operator and press to confirm. BACK to return back. Automatic procedure is now successfully completed.

  • Page 39: Manual Procedure

    INSTRUCTIONS MANUAL MANUAL PROCEDURE In the MANUAL PROCEDURE, all the operations can be performed singly to the exception of the recovery/recycling phase, which is automatically followed by used oil discharge. The values for the quantity of gas recovered, quantity of oil recovered, vacuum time, quantity of oil reintegrated, and quantity of gas charged into the system are automatically printed at the end of each single operation.
  • Page 40 INSTRUCTIONS MANUAL Connect and open the coupling to the A/C system, then press , press to return back. the following screen will be displayed: MANUAL / RECOVERY DD/MM/YY XX:XX PM Please wait … Refrigerant recovered A/C pressure Tank pressure 6.71 bar Oil recovered 6.31 bar Tank temperature...

  • Page 41: Vacuum

    INSTRUCTIONS MANUAL Unscrew and disconnect HP and LP coupling from A/C system end press to complete the RECOVERY / RECYCLE PROCEDURE. Press the symbol for printing. MANUAL / RECOVERY DD/MM/YY XX:XX PM Plate Operator I____I < x I Type the plate of the car,VIN, Km, Operator and press to confirm.
  • Page 42 INSTRUCTIONS MANUAL Press to continue, or press to go back. MANUAL / VACUUM DD/MM/YY XX:XX PM Connect and open HP and LP couplings To A/C system and press to continue Connect and open the coupling connected to the A/C system, then press to start the vacuum phase MANUAL / VACUUM...

  • Page 43: Oil+Uv Injection

    INSTRUCTIONS MANUAL OIL+UV INJECTION This operation can be carried out ONLY following a VACUUM operation. From the MANUAL PROCEDURE, select OIL+UV INJECTION, the following screen is displayed: MANUAL / OIL-UV INJECTION DD/MM/YY XX:XX PM STANDARD VEHICLE HYBRID VEHICLE Select the STANDARD VEHICLE or HYBRID VEHICLE the following screen will be displayed:...

  • Page 44: Edit Gas Charge Data

    INSTRUCTIONS MANUAL MANUAL / OIL-UV INJECTION DD/MM/YY XX:XX PM PAG1/POE H UV H REFRIGERANT FILLING < Use the keys 0 to 9 to type the volume of UV to be injected, can never be more than 10 ml. * UV is disabled while servicing HYBRID VEHICLE EDIT GAS CHARGE DATA NOTE: For most systems the quantity of fluid to be refilled is indicated on a plate that is in the vehicle’s engine compartment.
  • Page 45 INSTRUCTIONS MANUAL to the A/C system, then press , press to return back. In case of insufficient vacuum will appear the following screen: DD/MM/YY XX:XX PM MANUAL / OIL INJECTION ALARM! Insufficient vacuum press MANUAL/ OIL-UV INJECTION DD/MM/YY XX:XX PM Oil injection Oil injected UV injected...
  • Page 46 INSTRUCTIONS MANUAL MANUAL / OIL-UV INJECTION DD/MM/YY XX:XX PM Close HP and LP couplings without disconnected from A/C system and press to continue Unscrew HP and LP coupling without disconnect from A/C system end press to continue: AUTOMATIC / EMPTY HOSES DD/MM/YY XX:XX PM Empty hoses Hoses pressure...

  • Page 47: Charge

    INSTRUCTIONS MANUAL CHARGE From the MANUAL PROCEDURE, select CHARGE, the following screen will be displayed: MANUAL / CHARGE DD/MM/YY XX:XX PM STANDARD VEHICLE HYBRID VEHICLE Select the STANDARD VEHICLE or HYBRID VEHICLE the following screen will be displayed: EDIT GAS FILLING DATA NOTE: For most systems the quantity of fluid to be refilled is indicated on a plate that is in the vehicle’s engine compartment.

  • Page 48: Start Procedure

    INSTRUCTIONS MANUAL Select the vehicle typology, the following screen will be displayed: MANUAL / DATABASE DD/MM/YY XX:XX PM Choose brand ABARTH ALFA ROMEO ASTON MARTIN AUDI Select the brand of vehicle you are servicing, (use the arrow keys to change page if necessary), the following screen is displayed (i.e.
  • Page 49 INSTRUCTIONS MANUAL Connect and open the coupling (HP, LP, or HP/LP, depend of the previous choice) connected to the A/C system, then press , press to return back. The machine will start the filling with the preset quantity of refrigerant. MANUAL / CHARGE DD/MM/YY XX:XX PM Charge...

  • Page 50: A/C Pressures Check

    INSTRUCTIONS MANUAL MANUAL / RECOVERY DD/MM/YY XX:XX PM Plate Operator I____I < x I Type the plate of the car,VIN, Km, Operator and press to confirm. BACK to return back. A/C PRESSURES CHECK From MANUAL PROCEDURE select A/C PRESSURES CHECK, the following screen will be displayed: MANUAL / A/C PRESSURE CHECK DD/MM/YY XX:XX PM...
  • Page 51 INSTRUCTIONS MANUAL MANUAL / A/C PRESSURE CHECK DD/MM/YY XX:XX PM Close HP coupling without disconnected from A/C system and press continue Close HP coupling without disconnect it, then press DD/MM/YY XX:XX PM MANUAL / A/C PRESSURE CHECK Are you sure that you have unscrewed the coupling or couplings without removing them? Press...
  • Page 52 INSTRUCTIONS MANUAL MANUAL / A/C PRESSURE CHECK DD/MM/YY XX:XX PM Turn off engine and A/C system, unscrew LP coupling without disconnect it and press continue Turn off engine and A/C system, unscrew LP coupling without disconnect it, then press DD/MM/YY XX:XX PM MANUAL / A/C PRESSURE CHECK Are you sure that you have unscrewed the coupling or couplings...
  • Page 53 INSTRUCTIONS MANUAL NITROGEN TEST (N From the MANUAL PROCEDURE, select Nitrogen test (N2): This operation allows to test the seal of the A/C system using pressurized nitrogen Selecting Nitrogen test (N2) the following screen will be displayed: MANUAL / NITROGEN TEST (N2) DD/MM/YY XX:XX PM Connect and open HP and LP couplings To A/C system and press to continue...
  • Page 54 INSTRUCTIONS MANUAL The nitrogen will be injected into the A/C system, the test will start as soon as the pressure is stable: MANUAL / / NITROGEN TEST (N2) DD/MM/YY XX:XX PM N2 test in progress 05:41 N2 pressure 9.7 bar If leaks are detected, the machine will give an alarm signal, discharge the nitrogen from the system, and display a SYSTEM LEAKS alarm warning.
  • Page 55 INSTRUCTIONS MANUAL MANUAL / / NITROGEN TEST (N2) DD/MM/YY XX:XX PM END OF PROCEDURE Disconnected HP and LP coupling from A/C system Unscrew and disconnect HP and LP coupling from A/C system end press to complete the N2 TEST. WARNING: Connect nitrogen supply only to the quick-connect coupling Press the symbol for printing.
  • Page 56 INSTRUCTIONS MANUAL FLUSHING HOSES This operation makes the machine suitable for a service on vehicles equipped with electrically driven compressors (hybrid vehicles) From the MANUAL PROCEDURE, select Hybrid – flushing hoses: MANUAL / HYBRID – FLUSHING HOSES DD/MM/YY XX:XX PM Connect and open HP and LP couplings as show on the display Connect the HP and LP couplers to the respective fitting on the machine, the press...
  • Page 57 INSTRUCTIONS MANUAL The machine automatically displaying the used oil extracted MANUAL / HYBRID – FLUSHING HOSES DD/MM/YY XX:XX PM Internal circuit gas removal Flushing hoses lasts few minutes, then the machine will sound and alarm and the following screen will be displayed: MANUAL / HYBRID –...

  • Page 58: Refrigerant Analysis

    INSTRUCTIONS MANUAL (optional) REFRIGERANT ANALYSIS From the MANUAL PROCEDURE, select REFRIGERANT ANALYSIS: MANUAL / HYBRID – FLUSHING HOSES MANUAL / REFRIGERANT ANALYSIS DD/MM/YY XX:XX PM Connect gas analyzer coupling to low of A/C system without open it and press to continue Connect gas analyzer coupling to low of A/C system without open it and press to continue...
  • Page 59 INSTRUCTIONS MANUAL The machine performs the measurement then the following screen will be displayed: MANUAL / REFRIGERANT ANALYSIS DD/MM/YY XX:XX PM Close and disconnect analyzer coupling R1234yf: 0 % R22: 0 % Air: 0 % R134a: 100% Hydrocarb: 0 % Close and disconnect analyzer coupling Press the symbol for printing.

  • Page 60: Flushing Kit

    INSTRUCTIONS MANUAL (optional) FLUSHING KIT Attention: before flushing, recover the refrigerant of the a/c system using a suitable R&R device, then run at least 20 minutes vacuum. When flushing a system we recommend disassembling the filter and the expansion valve, in the case of a traditional system, or only the capillary valve in the case of a flooded system.
  • Page 61 INSTRUCTIONS MANUAL The machine check leaks with pressure MANUAL / FLUSHING KIT DD/MM/YY XX:XX PM Flushing cycle 1/4 A/C pressure Refrigerant injected 180 g 6.90 bar The machine will proceed automatically to 4 flushing cycle MANUAL / FLUSHING KIT DD/MM/YY XX:XX PM Please wait..

  • Page 62: Static Diagnosis

    INSTRUCTIONS MANUAL (optional) STATIC DIAGNOSIS NOTE: during STATIC DIAGNOSIS, it is not necessary connect the service hoses to the A/C system From the MANUAL PROCEDURE, select STATIC DIAGNOSIS: MANUAL DD/MM/YY XX:XX PM Test N2 Hybrid – flushing hoses Refrigerant analysis Flushing kit Static Diagnosis Then select STATIC DIAGNOSIS, the following screen will be displayed:...
  • Page 63 INSTRUCTIONS MANUAL MANUAL / STATIC DIAGNOSIS DD/MM/YY XX:XX PM Diagnosis response Press OK to print the options reliefs or OK to exit Press OK to print the diagnosis report: should the diagnosis results not be positive, the printout will list from one to three possible system problems. When checking, always start with the first DIAGNOSIS shown and check each in the order given, applying the REMEDIES listed for each DIAGNOSIS.

  • Page 64: Setup

    INSTRUCTIONS MANUAL SETUP From the MAIN MENU: MAIN MENU DD/MM/YY XX:XX PM TANK PRESSURE FLAG 6.32 BAR 136ml TANK TEMPERATURE 17.9°C 110 ml REFRIGERANT AVAILABLE UV H 2735 g 27ml USED OIL 89 ml Select the SETUP , the following screen will be displayed: SETUP DD/MM/YY XX:XX PM Vacuum setting...

  • Page 65: N2 Test Settings

    INSTRUCTIONS MANUAL N2 TEST SETTINGS From the SETUP, select N2 TEST SETTINGS, default setting is displayed: SETUP / VACUUM SETTING DD/MM/YY XX:XX PM WAITING TIME FOR N2 TEST (min 1 – 30 max) 0.50 LEAKS THRESHOLDS (min 0.10 – 1.00 max) Press to set default values DEFAULT...

  • Page 66: Options

    INSTRUCTIONS MANUAL PAGH Select HYBRID PAG Select the containers type: (DISPOSABLE CONTAINERS) (REFILLABLE CONTAINERS) then press to confirm OPTIONS From the SETUP MENU, select OPTIONS and the following screen is displayed: SETUP / OPTIONS DD/MM/YY XX:XX PM Code Refrigerant analysis Flushing kit Static Diagnosis <...

  • Page 67: Setup Header Print

    INSTRUCTIONS MANUAL SETUP HEADER PRINT The printout can be personalized by entering 4 lines containing the workshop’s details (e.g. Name, address, telephone n° and e-mail). From the SETUP, select SETUP HEADER PRINT and the following screen is displayed: SETUP / SETUP HEADER PRINT DD/MM/YY XX:XX PM Setting header printer 4 fields available Field 1...

  • Page 68: Set Date - Time

    INSTRUCTIONS MANUAL SET DATE - TIME The machine keeps date and time settings even if it is not used for around one year. From the SETUP MENU, select DATE-TIME and the following screen is displayed: SETUP / DATE-TIME DD/MM/YY XX:XX PM hour minute month...

  • Page 69: Units Of Measure

    INSTRUCTIONS MANUAL UNITS OF MEASURE From the SETUP MENU, select UNITS OF MEASURE and the following screen is displayed: SETUP / UNITS OF MEASURE DD/MM/YY XX:XX PM Pressure Weight Temperature °C Volume DD/MM/YYYY –XX:XX Date-time Select the unit of measurement to change, then select between international system (SI), imperial system units (IMP) and US customary system (US).
  • Page 70 INSTRUCTIONS MANUAL Select a language, then press to confirm QUICKSETUP / TANK CELL UNLOCK DD/MM/YY XX:XX PM Tank cell unlock and press to continue Press to confirm QUICKSETUP / UNITS OF MEASURE DD/MM/YY XX:XX PM Pressure Weight Temperature °C Volume DD/MM/YYYY –XX:XX Date-time Select the unit of measurement to change, then select between international system (SI),...
  • Page 71 INSTRUCTIONS MANUAL QUICKSETUP / VACUUM DD/MM/YY XX:XX PM VACUUM TIME (min 1 – 120 max) TIME OF CHECK (min 1 – 120 max) Use the KEYPAD to insert the value of the VACUUM TIME, press to confirm NOTE: use the VACUUM SETTING to change the duration of the LEACK CHECK. NOTE: if selected VACUUM TIME is lower 15 minutes the following popup warning will be displayed: DD/MM/YY XX:XX PM...
  • Page 72 INSTRUCTIONS MANUAL When time of check is reached, the machine will test for leaks in the A/C system: QUICKSETUP / VACUUM DD/MM/YY XX:XX PM Leak test 00:51 A/C pressure -0.99 bar (WARNING! If vacuum time is lower than 15 minutes this test is not reliable). If leaks are found, the machine will stop automatically and display the A/C SYSTEM LEAKS alarm.
  • Page 73 INSTRUCTIONS MANUAL Connect and open LP or HP coupler to the liquid side of the external bottle and open the liquid valve. Then press to continue QUICKSETUP/ TANK FILLING DD/MM/YY XX:XX PM Tank filling Refrigerant charged Tank pressure External tank pressure 14g / (2%) 5.71 bar 0.86 bar...

  • Page 74: Maintenance

    INSTRUCTIONS MANUAL MAINTENANCE From the MAIN MENU: MAIN MENU DD/MM/YY XX:XX PM TANK PRESSURE FLAG 6.32 BAR 136ml TANK TEMPERATURE 17.9°C 110 ml REFRIGERANT AVAILABLE UV H 2735 g 27ml USED OIL 89 ml Select the MAINTENANCE, the following screen will be displayed: MAINTENANCE DD/MM/YY XX:XX PM Tank filling...
  • Page 75 INSTRUCTIONS MANUAL MAINTENANCE / TANK FILLING DD/MM/YY XX:XX PM Connect and open LP or HP coupler to the liquid side of the external bottle and open the liquid valve. Then press to continue Procure a bottle of appropriate refrigerant (R134a or R1234yf depending on machine model), connect and open LP or HP coupler to the liquid side of the external bottle and open the liquid valve, then press .

  • Page 76: Air Purge Manual

    INSTRUCTIONS MANUAL AIR PURGE MANUAL From MAINTENANCE, select AIR PURGE MANUAL, the following screen will be displayed: MAINTENANCE / AIR PURGE MANUAL DD/MM/YY XX:XX PM Air purge Tank pressure Tank temperature 5.24 bar 18.5 °C Press to continue. MAINTENANCE / AIR PURGE MANUAL DD/MM/YY XX:XX PM Air purge Tank pressure...

  • Page 77: Services Alarm

    INSTRUCTIONS MANUAL Press to continue. MAINTENANCE / EMPTY HOSES DD/MM/YY XX:XX PM Empty hoses Hoses pressure 4.01 bar the machine will recover all the refrigerant into the service hoses; then the machine will sound and alarm and the following screen will be displayed: MAINTENANCE / EMPTY HOSES DD/MM/YY XX:XX PM EMPTY HOSES COMPLETED...
  • Page 78 INSTRUCTIONS MANUAL MAINTENANCE / SERVICES ALARM / DRYER FILTER DD/MM/YY XX:XX PM Make sure that HP and LP couplings are disconnected from A/C system and press to continue Make sure that HP and LP coupling are disconnected from A/C system or else and press machine will check presence of refrigerant NOTE: An accidental leakage of refrigerant may cause serious damage to skin and eyes, wear protective gloves and goggles.
  • Page 79 INSTRUCTIONS MANUAL MAINTENANCE / SERVICES ALARM / DRYER FILTER DD/MM/YY XX:XX PM To replace the dryer filter, follow the instructions in the user manual and press to continue 8) Remove the dryer filter, use the special wrench (ref Fig.15) FIG. 15 9) Take the new filter, wet with clean POE oil both o-rings, and verify that they are correctly placed into their seats FIG.
  • Page 80 INSTRUCTIONS MANUAL 10) Insert the new dryer filter, use the special wrench (ref Fig.16), Press to continue with vacuum check: MAINTENANCE / SERVICES ALARM / DRYER FILTER DD/MM/YY XX:XX PM Check leaks with vacuum automatically the machine proceeds to the pressure control MAINTENANCE / SERVICES ALARM / DRYER FILTER DD/MM/YY XX:XX PM Check leaks with pressure...

  • Page 81: Services Report

    INSTRUCTIONS MANUAL DD/MM/YY XX:XX PM MAINTENANCE / SERVICES ALARM / DRYER FILTER Refill vacuum pump with new oil to the center of the control glass than replace filling cup. When done press exit 14) Continue with the procedure on page 90 M.2) OIL CHANGE than press to return to the MAIN MENU.

  • Page 82: Search By Plate

    INSTRUCTIONS MANUAL SEARCH BY PLATE Selecting SEARCH BY PLATE , the following screen will be displayed: DD/MM/YY XX:XX PM MAINTENANCE / SERVICES ARCHIVE Insert plate number Plate I____I < x I Use the keypad to insert plate number to search, then press MAINTENANCE / SERVICES ARCHIVE DD/MM/YY XX:XX PM -DD/MM/YY XX:XX PM...

  • Page 83: Search By Date

    INSTRUCTIONS MANUAL SEARCH BY DATE Selecting SEARCH BY DATE , the following screen will be displayed: MAINTENANCE / SERVICES ARCHIVE DD/MM/YY XX:XX PM 2019 Choose the year, the following screen will be displayed: MAINTENANCE / SERVICES ARCHIVE DD/MM/YY XX:XX PM FEBRUARY 2019 Mon Tue Wed Thu...

  • Page 84: Extract Archive

    INSTRUCTIONS MANUAL EXTRACT ARCHIVE Selecting EXTRACT ARCHIVE , the following screen will be displayed: DD/MM/YY XX:XX PM MAINTENANCE / SERVICES ARCHIVE 0.0KB 0.0MB Insert the storage device in the USB port the available space of the usb pen will be displayed DD/MM/YY XX:XX PM MAINTENANCE / SERVICES ARCHIVE 7.4GB...

  • Page 85: Database

    INSTRUCTIONS MANUAL DATABASE The machine has a database of all vehicles divided by typology From the MAINTENANCE, select DATABASE MANUAL / DATABASE DD/MM/YY XX:XX PM CUSTOM Select the vehicle typology, the following screen will be displayed: MANUAL / DATABASE DD/MM/YY XX:XX PM Choose brand ABARTH ALFA ROMEO...

  • Page 86: Counters

    INSTRUCTIONS MANUAL COUNTERS This is used to check total COUNTERS of: recovered gas, service alarm meter, total vacuum minutes, injected gas, gas recovered into the bottle with the bottle refilling function. From the SETUP MENU, select COUNTERS, the following screen is displayed: MAINTENANCE / COUNTERS DD/MM/YY XX:XX PM Refrigerant recovered...

  • Page 87: Vacuum Pump

    INSTRUCTIONS MANUAL VACUUM PUMP Perform the operations listed below on a routine basis in order to ensure good operation of the vacuum pump: M1) Oil top-up. M2) Oil change. When topping-up or replacing the pump oil, use only the oil recommended by the manufacturer.
  • Page 88 INSTRUCTIONS MANUAL The oil must be added through the hole in which the oil cap was lodged by using a proper funnel (ref 5, Fig.18). FIG. 18 TOOLS:  Funn Add oil a little at a time, waiting for the level to rise before each successive addition, until the oil level is about ½...
  • Page 89 INSTRUCTIONS MANUAL M.2) OIL CHANGE The vacuum pump oil must be replaced every 20 hours of functioning and in any case every time the refrigerant filters are replaced. NOTE: alarm message is visualized, to remove alarm message refer to VACUUM PUMP OIL CHANGE paragraph.
  • Page 90 INSTRUCTIONS MANUAL 4) Unscrew the drain cap (ref 2, Fig.21). FIG. 21 TOOLS: 7) Funn Allow all the oil to run out into a disposal container (ref 4 Fig.21) (with height < 10 cm). 8) Disp osal 5) Close the drain cap (ref 2, Fig.22). conta iner 9) Alle...
  • Page 91 INSTRUCTIONS MANUAL 6) Pour in new oil through the filling hole, using a proper funnel (ref 5, Fig.23), until the level rises to the midpoint on the indicator (ref 3, Fig.23). FIG. 23 TOOLS:  Funn 7) Replace the filling cap (ref 1, Fig.24) and tighten down. ...

  • Page 92: Filling The Rechargeable Collapsible New Oil Container (Pag)

    INSTRUCTIONS MANUAL FILLING THE RECHARGEABLE COLLAPSIBLE NEW OIL CONTAINER (PAG) Types of oil: use only oils recommended by the manufacturer or by the car manufacturers. Always refer to the information provided by the A/C system manufacturer. Never use waste oil. Procedure: 1.

  • Page 93: Fill The Rechargeable Container New Oil (Poe)

    INSTRUCTIONS MANUAL FILL THE RECHARGEABLE CONTAINER NEW OIL (POE) Types of oil: use only oils recommended by the manufacturer or the vehicle manufacturer. Always refer to the information provided by the manufacturer of the A / C system. Never use used oil Procedure: 1.

  • Page 94: Replace The Dye Container (Dye)

    INSTRUCTIONS MANUAL REPLACE THE DYE CONTAINER (DYE) When the level of the DYE drops by a few ml it is best to replace the collapsible cartridge in order to have a sufficient reserve. Types of oil: use only DYE cartridges recommended by the manufacturer. Always refer to the information provided by the A/C system manufacturer.

  • Page 95: Replace The New Oil Cartridge (Pag)

    INSTRUCTIONS MANUAL REPLACE THE NEW OIL CARTRIDGE (PAG) when the new / tracer oil level drops to a few ml it is preferable to replace the collapsible cartridge in order to have sufficient reserve. Types of oil: use only oils recommended by the manufacturer. Always refer to the information provided by the manufacturer of the A / C system.

  • Page 96: Replace The New Oil Cartridge (Poe)

    INSTRUCTIONS MANUAL REPLACE THE NEW OIL CARTRIDGE (POE) when the new / tracer oil level drops to a few ml it is preferable to replace the collapsible cartridge in order to have sufficient reserve. Types of oil: use only oils recommended by the manufacturer. Always refer to the information provided by the manufacturer of the A / C system.

  • Page 97: Replace The Dye Cartridge (Dye)

    INSTRUCTIONS MANUAL REPLACE THE DYE CARTRIDGE (DYE) when the DYE level drops to a few ml it is preferable to replace the collapsible cartridge in order to have sufficient reserve. Types of DYE: use only DYE recommended by the manufacturer. Always refer to the information provided by the manufacturer of the A / C system.

  • Page 98: Emptying The Used Oil Container

    INSTRUCTIONS MANUAL EMPTYING THE USED OIL CONTAINER Procedure: 1. Press quick connection button (ref 1, Fig.33) to disconnect the used olio container 2. Lift the used oil container out of its lodging (ref v, Fig.33) without exerting pressure on the scale. FIG.

  • Page 99: Replacing The Printer Paper

    INSTRUCTIONS MANUAL REPLACING THE PRINTER PAPER Open the print cover (ref 3, Fig.36),and replace the paper roll with a new one Use only heat-sensitive paper of the type described below. Paper width: 58 mm Maximum paper roll diameter: 40mm FIG. 36 -100-...

  • Page 100: Data

    INSTRUCTIONS MANUAL DATA This menu shows all data read by the machine. From the MAIN MENU: MAIN MENU DD/MM/YY XX:XX PM TANK PRESSURE FLAG 6.32 BAR 136ml TANK TEMPERATURE 17.9°C 110 ml REFRIGERANT AVAILABLE UV H 2735 g 27ml USED OIL 89 ml Press “i”...

  • Page 101: Codes Summary

    INSTRUCTIONS MANUAL CODES SUMMARY OPTION code: 43210791 -102-...
  • Page 102 MANUEL D'INSTRUCTIONS...

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