JBL CHARGE 5 Service Manual
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JBL CHARGE 5 Service Manual

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CHARGE 5
SKU:
JBLCHARGE5WHT, JBLCHARGE5BLU, JBLCHARGE5TEAL, JBLCHARGE5SQUAD, JBLCHARGE5RED,
JBLCHARGE5PINK, JBLCHARGE5GRN, JBLCHARGE5GRY, JBLCHARGE5BLK
JBLCHARGE5WHTAM, JBLCHARGE5BLUAM, JBLCHARGE5TEALAM, JBLCHARGE5SQUADAM, JBLCHARGE5REDAM,
JBLCHARGE5PINKAM, JBLCHARGE5GRNAM, JBLCHARGE5GRYAM, JBLCHARGE5BLKAM
Released by Global Quality SL
(S/N Starting from TL)
CONTENTS
Safety Instruction, Warning & Notes
Disassembly&Reassembly Procedures
Schematic & Layout Diagrams
Spare Parts List
harman/kardon, Inc.
Service Manual
2
5
6
10
12
18
19
20
37
38
39
41
Ver. 1.1 12/2020

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  • Page 1 Service Manual CHARGE 5 (S/N Starting from TL) SKU: JBLCHARGE5WHT, JBLCHARGE5BLU, JBLCHARGE5TEAL, JBLCHARGE5SQUAD, JBLCHARGE5RED, JBLCHARGE5PINK, JBLCHARGE5GRN, JBLCHARGE5GRY, JBLCHARGE5BLK JBLCHARGE5WHTAM, JBLCHARGE5BLUAM, JBLCHARGE5TEALAM, JBLCHARGE5SQUADAM, JBLCHARGE5REDAM, JBLCHARGE5PINKAM, JBLCHARGE5GRNAM, JBLCHARGE5GRYAM, JBLCHARGE5BLKAM CONTENTS Safety Instruction, Warning & Notes Technical Specifications Trouble Shooting Chart OTA Upgrade Method Disassembly&Reassembly Procedures...
  • Page 2 Important Safety Instructions 1. Read these instructions. CAUTION 2. Keep these instructions. 3. Heed all warnings. RISK OF ELECTRIC SHOCK. DO NOT OPEN. 4. Follow all instructions. 5. Do not use this apparatus near water. 6. Clean only with a dry cloth. 7.
  • Page 3 Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1.
  • Page 4 SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and service technician. LEAKAGE CURRENT CHECK Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.).
  • Page 5 Technical Specifications Transducer: 52 mm x 90 mm woofer, 20 mm tweeter  Rated output power: 30 W RMS for woofer, 10 W RMS for tweeter  Frequency response: 65 Hz - 20 kHz  Signal-to-noise ratio: > 80 dB ...
  • Page 6 Trouble shooting chart 1. DUT can't power on DUT cannot power on Plug USB cable,the DUT is in Demo model,Exit Demo power LED on Check the power key is Replace the Power key Ok or not Check the battery is Replace the battery OK or not Check the FFC cable(12pin) connect...
  • Page 7 Trouble shooting chart 2. DUT can't charge DUT cannot be charged Check the USB cable Ok Replace the USB cable or not Check whether the USB board Fix it or replace the Dupont Needle is connected OK or not Check the FFC cable(32pin) connect Replace the FFC cable(32pin) main board and CN board Replace the charge IC...
  • Page 8 Trouble shooting chart 3. The power indicator can’t light up The power indicator can’t light up Check the connection of Replace the FFC cable(8pin) 8pin FFC cable from main board to LED board is ok Replace the main board...
  • Page 9 Trouble shooting chart 4. No audio output from BT No audio output from BT Check whether the Fix it or replace the antenna antenna is ok Replace the mainboard...
  • Page 10 Upgrade Procedure for JBL Charge 5 Check software version 1、Turn on the unit, make sure it is working. 2、Long press Volume - and PartyBoost together, indicate version number by voice sound from speaker. e.g.: To indicate v1.12, the speaker will output “one, twelve” after button is pressed.
  • Page 12 Cross...
  • Page 13 &6 FFC cable Battery cover LED Board &7...
  • Page 14 Remove Remove...
  • Page 15 Remove...
  • Page 16 Remove...
  • Page 17 Remove...
  • Page 18 Woofer & AC 30 W 3%7/ 73$V Buttons BAT 30W '$& VV ' $V3 3ohm $:V% 3&VVVV Tweeter & %7 PRGX AC 10 W LEDS 3%7/ 73$V USB adapter H 9LPLFUR BAT 10W VV ' $V3 QGHU 4ohm :6& 3.3V for BT Vbus USB D+/D- for SW upgrade C_in_5V...
  • Page 19 Wiring Diagram...
  • Page 20 Circuit Diagram-Main Board 32P/0.5mm CHARGE_USB5V_OUT C514 0.1uF/16V/X7R SYS_3V3 TYPA_USB_DM TYPA_USB_DP R783 Current 2.3A/3A R124 470K USB_5V VOUT USB_OVP_5V R782 USB_DP D+ 2.7V C512 C176 Detect_5V_2.3A USB_DP 100nF/25V/X5R 1uF/10V/X5R USB_DM LP5300 FB16 300 /3A 51K/1% USB_5V USB_OVP_5V USB_OVP_5V FB20 300 /3A 2.17 C532 C531...
  • Page 21 Circuit Diagram-Main Board Bat_Voltage MBRX140/40V/1A LT1527SI SOD4007 1A 1000V USB_OVP_5V VDD_SYS LT1527SI LT1527SI BAT_3V7 VDD_SYS C515 0.1uF/16V/X7R 0.1uF/16V/X7R R792 100K 100K USB_OVP_5V R793 4.7K R794 POWER_ON 3DG3904M POWER_ON 3DG3904M R791 100K 100K 1.5uH/2.5A VDD_SYS C525 C337 C335 10UF/6.3V/X5R 10UF/6.3V/X5R USB_OVP_5V USB_OVP_5V Bat_Voltage R819...
  • Page 22 Circuit Diagram-Main Board C218 R334 2200pF/50V/X7R AMP_PVCC 1.5uH/16A C315 100nF/25V/X5R C528 C317 C309 C312 C313 BAT_3V7 R332 C311 C310 C318 750K /1% C195 MP3431GL 0.1uF/16V/X7R AMP_PVCC +PVCC FB13 300 /3A 0/1% AMP_PVCC +PVCC VOUT FB14 300 /3A PW_EN BOOST_EN ME4435 100K Boost_FB DC_BIAS...
  • Page 23 Circuit Diagram-Main Board 68pF/50V/NP0 V_REFE 10K/1% Vin/Vout=(1+RF/RG) OP_3V3 Audio_out_L R827 4.7uF/6.3V/X5R 10K/1% 10K/1% Audio_out_L R151 DAC_3V3 V_REFE R831 10K/1% 4.7uF/6.3V/X5R 1N4148WS 20K/1% 20K/1% V_REFE V_REFE_R R832 C539 OP_3V3 OP_3V3 20K/1% 20K/1% TLV9062IDDFR TLV9062IDDFR V_REFE_R 10K/1% 4.7uF/6.3V/X5R Audio_out_R R828 4.7uF/6.3V/X5R 10K/1% Audio_out_R OP_3V3 10K/1%...
  • Page 24 Circuit Diagram-Main Board XP22 RFB00 0/1% USBVCCA33 VCC_3V3 NC/15pF/50V/NP0 NC/15pF/50V/NP0 Bypass_en R807 EXT_3V3 VCC_BT ENTER_ATE_TEST Serial printing and Upgrade software +USB JX268-03 SYS_3V3 SYS_3V3 I2S1_BCLK UART1_TX UART1_TX C509 UART1_RX UART1_RX ENTER_ATE_TEST NC/33pF/50V/NP0 ATE_TEST I2C_SCL1 KEY_PLAY GPIO9 GPIO4/UART0_CTS POWER_ON_OFF R768 I2S1_LRCLK RF debug KEY_BT GPIO1/UAR0_TX...
  • Page 25 Circuit Diagram-Main Board XP18 8P/0.5mm LED1 R754 LED2 R755 LED3 R757 LED4 R756 FB15 1K @ 100MHz SYS_3V3 LED5 R758 LED6 R759 R796 EXT_3V3 C469 C485 C481 C484 C483 C482 C480 R795 DAC_3V3 EXT_3V3 1K @ 100MHz EXT_3V3 C166 EXT_3V3 1uF/10V/X5R R466 R465...
  • Page 26 Circuit Diagram-Main Board C130 0.1uF/16V/X7R R825 R826 DAC_3V3 C139 C140 CPVDD DVDD 0/1% 0/1% C132 C133 CAPP DGND C134 C131 0.1uF/16V/X7R CPGND LDOO R414 R131 2.2UF/10V/X5R R132 DAC_MUTE CAPM XSMT Soft mute (Low) / soft un-mute (High) C135 2.2UF/10V/X5R 1.1K/1% 1.1K/1% VNEG ADR1...
  • Page 27 Circuit Diagram-Main Board +PVCC C248 C247 C187 C250 R219 C237 R199 AMP_SDZ 470pF/50V/X7R TPA3128D2 AMP_MODSEL MODSEL PVCC AGND /SDZ PVCC C236 0.22uF/50V/X7R GVDD /FAULTZ BSPR 4.7uH/5.5A Audio_in_ampw R225 RINP OUTPR R217 510 /1% C235 R221 RINN C227 C245 C192 2.2UF/10V/X5R 47K/1% PLIMIT OUTNR...
  • Page 28 Circuit Diagram-Main Board 1uH/6A R746 C463 BAT_3V7 470pF/50V/X7R C542 C543 C458 C457 10UF/6.3V/X5R 10UF/6.3V/X5R C456 FB19 300 /3A VOUT USB5V_OUT 0.1uF/16V/X7R R745 C454 R743 TPS61022 C461 C462 C460 100K C540 R740 NC/10pF/50V/NP0 MODE 1000pF/50V/X7R 430K/1% R741 Charge_out_en R742 R744 56K/1% 100K ILIM_HI TPS2546...
  • Page 29 Circuit Diagram-Key Board TVAF06-020C2-R KEY_PHONE SYS_3V3 TVAF06-020C2-R KEY_VOL+ KEY_BT KEY_LINK TVAF06-020C2-R KEY_PHONE KEY_VOL- BT_W_LED POWER_W_LED TVAF06-020C2-R SYS_3V3 KEY_BT KEY_VOL+ KEY_VOL- POWER_KEY RING_W_LED TVAF06-020C2-R KEY_LINK XP14 C368 C370 C378 C377 C373 C376 C372 C375 C371 C374 12PIN/0.5mm TVAF06-020C2-R POWER_KEY LED1 LED_WHITE POWER_W_LED LED2 LED_WHITE...
  • Page 30 Circuit Diagram-LED Board DAC_3V3 C177 0.1uF/16V/X7R 8PIN/0.5mm LED6_WHITE(80-100%) LED_WHITE LED13 DAC_3V3 LED5_WHITE(60-80%) LED_WHITE LED15 XP13 LED4_WHITE(40-60%) R386 LED_WHITE LED14 LED3_WHITE(20-40%) R389 LED_WHITE LED18 LED2_WHITE(10%-20%) R388 LED_WHITE LED17 LED1_Red(5%-10%) R387 LED_RED LED16...
  • Page 31 Circuit Diagram-CN Board XP12 USB_5V0 TYPC_D- TYPC_D+ 2*3pin/2.54mm AGND 32P/0.5mm CHARGE_USB5V_OUT USB_DN USB_DP To Brazil CHARGE_USB5V_OUT ESD1 ESD2 ESD3 ESD15 C332 0.1uF/16V/X7R should be labeled 4PIN/2.0mm C331 1000pF/50V/X7R USB_DN R365 USB_DP R366 AGND TYPC_D+ TYPC_D- ESD13 ESD12 USB_5V0 C384 NC/1000pF/50V/X7R R402 C334 C333...
  • Page 32 Circuit Diagram-USB Board TYPE-C TX1+ RX1+ TX1- RX1- USB_5V0_IN USB_5V0_IN VBUS VBUS SBU2 USB_D+ USB_D- 2X3P/2.54mm USB_D- USB_D+ USB_D+ 220/100MHz USB_D- 220/100MHz SBU1 USB_5V0_IN VBUS VBUS ESD11 XP15 ESD5 C381 C365 ESD6 R400 RX2- TX2- R401 C379 C380 RX2+ TX2+ 5.1K/1% 5.1K/1%...
  • Page 33 Print-Layout-Main Board(TOP)
  • Page 34 Print-Layout-Main Board(BOT)
  • Page 35 Print-Layout-Key&LED&USB&CN Board(TOP)
  • Page 36 Print-Layout-Key&LED&USB&CN Board(BOT)
  • Page 37 Part Number SAP Description Usage UoM Pos. No. 08-HARGE5-001V FABRIC GRILLE ASSY BLK EA 1-6,21-27 MECHANICAL EXPLODED VIEW 08-HARGE5-002V FABRIC GRILLE ASSY GRY EA 1-6,21-27 08-HARGE5-003V FABRIC GRILLE ASSY GRN EA 1-6,21-27 08-HARGE5-004V FABRIC GRILLE ASSY PIK EA 1-6,21-27 08-HARGE5-005V FABRIC GRILLE ASSY RED EA 1-6,21-27 08-HARGE5-008V...
  • Page 39 JBL Charge 5 TL Spare Parts List v1.0 Part Number SAP Description Usage UoM Pos. No. 08-HARGE5-001V FABRIC GRILLE ASSY BLK CHARGE5 TL EA 1-6, 21-27 08-HARGE5-002V FABRIC GRILLE ASSY GRY CHARGE5 TL EA 1-6, 21-27 08-HARGE5-003V FABRIC GRILLE ASSY GRN CHARGE5 TL...
  • Page 40 59-CHG5C2-0UHB1S RIGHT END COVER BLK CHARGE5 TL EA 36 59-CHG5C2-0UHB4S RIGHT END COVER GRY CHARGE5 TL EA 36 59-CHG5C2-0UHB7S RIGHT END COVER GRN CHARGE5 TL EA 36 59-CHG5C2-0UHB6S RIGHT END COVER PIK CHARGE5 TL EA 36 59-CHG5C2-0UHB3S RIGHT END COVER RED CHARGE5 TL EA 36 59-CHG5C2-0UHB8S RIGHT END COVER CAMO CHARGE5 TL EA 36...
  • Page 41 Revision List Version 1.0 *Initial release for JBL Charge5. 2020-11 Version 1.1 *Update Exploded View. 2020-12...

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