Carbatec TJ-X250C Owner's Manual

250mm industrial thicknesser / jointer with helical cutterhead

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Summary of Contents for Carbatec TJ-X250C

Page 3 –...
Page 5 For replacement of parts and necessary things, get in advance those being identical with the original type and complying with standards.
Page 8: Electrical Connection
Failure to comply may result in serious injury! The TJ-X250C and TJ-X300C Thicknesser / Jointers are designed for use when connected to 230V circuits, fitted with a 15 Amp power outlet. DO NOT use on 10A circuits, or modify the machine to allow connection to these lesser rated circuits.
Page 12 Note: Cutterhead Guard Fence Movement Adjustments Table and Knife Adjustments...
Page 13: Coplanar Alignment
Disconnect machine from power source before making any adjustments. Failure to comply may cause serious injury. Coplanar Alignment Definition of coplanar Determining if tables are coplanar Important:...
Page 14 Performing the Coplanar Alignment Disconnect machine from power source before making any adjustments. Failure to comply may cause serious injury. Rear adjustment Front adjustment...
Page 15: Setting Cutterhead Knives
Note: Setting Cutterhead Knives Important: Cutterhead knives are dangerously sharp! Use extreme caution when inspecting, removing, sharpening or replacing knives into the cutterhead. Failure to comply may cause serious injury Replacing or rotating knife inserts (helical cutterhead only) The knife inserts on the model TJ-X300C are four-sided. When dull, simply remove each insert, rotate it 90°...
Page 16: Jointer Table Lock Handle Adjustment
Jointer Table Lock Handle Adjustment Belt Replacement Disconnect machine from power source before making any adjustments. Failure to comply may cause serious injury. Preparation Cutterhead Drive Belt Replacement Feed-roller Belt Replacement Note:...
Page 17: Planer Table Adjustment
Note: Concluding Steps Planer Table Adjustment Disconnect machine from power source before making any adjustments. Failure to comply may cause serious injury. Checking Planer Table Parallel to Cutterhead...
Page 18: Basic Operations
Adjusting Work Table Parallel to Cutterhead Basic Operations Dust Collection Initial Startup DO NOT attempt to investigate or adjust the planer while it is running. Wait until the planer is turned off, unplugged and all working parts have come to a complete standstill.
Page 19 Surfacing 300mm 10mm, or push blocks 75mm 1.5mm Direction of Grain...
Page 20 75mm Planer Operations Depth of Cut 140mm 1.5mm 140mm up to 300mm wide. 1.5mm...
Page 21 Precautions Preparing the Work Do not plane a board that is less than 6" long. It is recommended that when planning short boards you butt them end to end to avoid kickback and reduce snipe. Feeding the Work 600mm should have additional infeed and outfeed support, like...
Page 22: Maintenance
To avoid the risk of injury due to kickbacks, do not stand directly in line with the front or rear of the planer. Avoiding Snipe Maintenance Blade Care Blades are extremely sharp! Use caution when cleaning or changing. Failure to comply may cause serious injury! Sharpening the Knives Blades are extremely sharp! Use caution when handling.
Page 23: Troubleshooting
Lubrication Troubleshooting Performance Troubleshooting – Jointer...
Page 24 Troubleshooting Performance Troubleshooting – Jointer...
Page 25: Performance Troubleshooting - Planer
Performance Troubleshooting – Planer...
Page 26: Mechanical Troubleshooting - Planer/Jointer
Mechanical Troubleshooting – Planer/Jointer...
Page 27 TJ-X250C Cutterblock Guard and Outfeed Assembly...
Page 28 TJ-X250C Cutterblock Guard and Outfeed Assembly Index Part Description Size 1 ..JPT310-001 ....Lock Nut ..........M8 ..........4 2 ..JPT310-002 ....Washer ............ H ..........4 3 ..JPT310-003 ....Outfeed Table Bracket Shaft ..............1 4 ..
Page 29 TJ-X250C Cutterblock assembly...
Page 30 TJ-X250C Cutter Block assembly Index Part Description Size 60 ..JPT310-060 ....Hex.Socket Set Screw ......M6X8 ........1 61 ..JPT310-061 ....Small Cam Wheel for Safty Switch ............1 62 ..JPT310-062 ....Washer ............ H1 ........... 2 63 ..
Page 31 TJ-X250C Base Assembly...
Page 32 TJ-X250C Base Assembly Index Part Description Size 131 ..JPT310-131 ....Carriage Bolt ........... M12X65 ........1 133 ..JPT310-133 ....Tube ......................1 135 ..JPT310-135 ....Bearing ..................1 136 ..JPT310-136 ....Chain Tension Wheel ................1 ....
Page 33 TJ-X250C Infeed Table Assembly...
Page 34 TJ-X250C Infeed Table Assembly Index Part Description Size 182 ..JPT310-182 ....Outfeed Table Bracket Shaft ..............1 184 ..JPT310-184 ....Infeed Table Bracket Right ..............190 ..JPT310-190 ....Infeed Table Bracket Left ................. 1 203 ..
Page 35 TJ-X250C Drive and Motor Assembly...
Page 36 TJ-X250C Drive and Motor Assembly Index Part Description Size 221 ..JPT310-221 ....V-Belt for Cutterblock 50Hz ....A1194 ........1 222 ..JPT310-222 ....Drive Chain ....................1 223 ..JPT310-223 ....Cam Wheel Bracket ................. 1 224 ..
Page 37 TJ-X250C Thickness Table Assembly...
Page 38 TJ-X250C Thickness Table Assembly Index Part Description Size 288 ..JPT310-288 ....Indicator ....................1 289 ..JPT310-289 ....Screw ............M6x12 ........1 290 ..JPT310-290 ....Hex. Socket Set Screw ......M8x12 ........1 291 ..JPT310-291 ....Thickness Table Guide Bar ..............1 292 ..
Page 39 TJ-X250C Working Fence Assembly...
Page 40 TJ-X250C Working Fence Assembly Index Part Description Size 368 ..JPT310-368 ....Pin for Hinge .................... 1 369 ..JPT310-369 ....Square Nut ..........M8 ..........2 370 ..JPT310-370 ....Lock Nut ..........M6 ..........6 371 ..JPT310-371 ....Fence Mounting Bracket ................2 372 ..