Magnum MLT3060M Parts Manual
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Magnum MLT3060M Parts Manual

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POWER PRODUCTS LLC
LIGHT TOWER
MLT3060M • MLT3060K
MLT3080M • MLT3080K
PARTS MANUAL

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Summary of Contents for Magnum MLT3060M

  • Page 1 POWER PRODUCTS LLC LIGHT TOWER MLT3060M • MLT3060K MLT3080M • MLT3080K PARTS MANUAL...

  • Page 2: Introduction

    FAX: 920-361-4416 Toll Free: 1-800-926-9768 www.m-p-llc.com For technical or parts QUESTIONS, please contact Magnum Products’ Customer Support or Technical Support team at 920-361-4442 or toll free at 1-800-926-9768. Please have your serial number available. To ORDER SERVICE PARTS, please contact the dealer from which you purchased the unit, or call Magnum Products to locate a dealer in your area.

  • Page 3: Table Of Contents

    MAST JUNCTION BOX ASSEMBLY - HARD WIRED LIGHTS ............25 MITSUBISHI ENGINE ASSEMBLY ....................26 KUBOTA ENGINE ASSEMBLY ....................... 28 OVAL LIGHT ASSEMBLY ....................... 30 CONTROL BOX ASSEMBLY ......................32 CONTROL PANEL ASSEMBLY - MLT3060M/MLT3060K .............. 33 CONTROL PANEL ASSEMBLY - MLT3080M/MLT3080K .............. 34 WIRING HARNESS ASSEMBLY ....................35...

  • Page 4: Unit Decals

    A DES BLESSURES. ITEM PART DESCRIPTION NOTES 12140 Decal set, common mast 4-lang. 12141 Decal set, engine/electrical safety 4-lang. 11174 Decal, Magnum logo with red stripe 12405 Decal, glow plug operation For Kubota units only 29009 Decal, tire and loading information...
  • Page 5 DIESEL DIESEL (INSIDE OF DOOR) ITEM PART DESCRIPTION NOTES 12140 Decal set, common mast 4-lang. 12141 Decal set, engine/electrical safety 4-lang. 11174 Decal, Magnum logo with red stripe 12142 Decal, ground 28695 Decal, low or ultra low sulfur fuel only...
  • Page 6 UNIT DECALS WARNING WARNUNG ADVERTENCIA ADVERTISSEMENT WARNING WARNUNG ADVERTENCIA ADVERTISSEMENT WARNING WARNING WARNUNG WARNUNG ADVERTENCIA ADVERTENCIA ADVERTISSEMENT ADVERTISSEMENT WARNING DANGER GEFAHR PELIGRO WARNUNG DANGER ADVERTENCIA ADVERTISSEMENT WARNING WARNUNG ADVERTENCIA ADVERTISSEMENT ITEM PART DESCRIPTION NOTES 12141 Decal set, engine/electrical safety 4-lang. 12142 Decal, ground...
  • Page 7 Decal set, engine/electrical safety 4-lang. 10588 Decal, instruction - 3000 oval 4 lang For manual winch models 10589 Decal, instruction - 3000 oval 4 lang For electric winch models 11275 Decal, Magnum logo with web 13614 Decal, mast junction box wiring - 4 light...

  • Page 8: Kw Generator Assembly

    6 KW GENERATOR ASSEMBLY...
  • Page 9 12916 Marathon, 6/8kw terminal block Note: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Products LLC with questions.

  • Page 10: Kw Generator Assembly

    8 KW GENERATOR ASSEMBLY...
  • Page 11 Suppressor Not shown Note: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Products LLC with questions.

  • Page 12: Manual Winch Mast Assembly

    MANUAL WINCH MAST ASSEMBLY...
  • Page 13 ITEM PART DESCRIPTION NOTES 11954 Coil cord, mast 16600 Winch, manual 60584 Nut, .750-10 nylock G5 yellow zinc 11902B Weldment, mast tube 11649Z Weldment, t-bolt 15292 Screw, .750-10x6.500 hx hd SS 15380 Pin, cotter -.125x1.250 14262 Sheave, 3 in. 60247 Washer, flat .750 14234 Pin, clevis .500 x 2.00...

  • Page 14: Electric Winch Mast Assembly

    ELECTRIC WINCH MAST ASSEMBLY...
  • Page 15 ITEM PART DESCRIPTION NOTES 11954 Coil cord 12875B Cover, winch contactor 11293 Contactor, electric winch - warn 65049 Relay, 12V 30/40A N.O. w/diode 65707 Switch, toggle - spring weatherproof 12872B Bracket, winch mounting 12874 Winch, electric - 770 lb. hoist 15380 Pin, cotter - .125x1.250 15006...

  • Page 16: Enclosure Assembly

    ENCLOSURE ASSEMBLY...
  • Page 17 ITEM PART DESCRIPTION NOTES 16560 Fender, plastic -13” tire 12014W Panel, side (R) 11066W Panel, door 11095 Hinge, continuous - 43.00 12344ZN Weldment, cradle - common mast 16099 Assembly, mast cradle pin 11935 Pad, rubber - 2.00 X 2.00 X 1.00 11096W Panel, radiator access 11062W...

  • Page 18: Frame Assembly

    FRAME ASSEMBLY...
  • Page 19 ITEM PART DESCRIPTION NOTES 11682 Jack, top wind - 2000 lb. 14326 Ring, retaining 12431Z Weldment, outrigger 12235B Weldment, spare tire holder 14324 Kit, plunger 12420B Weldment, removable tongue 23367 Chain, safety - 7,800 lbs. rated 16830 Coupler, 2.00 ball/2.50 channel 11100 Assembly, axle - 2200 lb.

  • Page 20: Components To Frame Assembly

    COMPONENTS TO FRAME ASSEMBLY...
  • Page 21 ITEM PART DESCRIPTION NOTES 11065B Bracket, fuel tank support 12080 Cap, fuel tank vented - 3.5” 11054 Tank, fuel 30 gal. 10692B Bracket, control box mounting 12924B Angle, battery hold-down 14146 Bolt, J - .250-20 x 10.00 16271 Fitting, .250NPT X .188 hose barb 11083 Fuel pick-up tube - 30.75 in.

  • Page 22: Mast Post Assembly

    MAST POST ASSEMBLY...
  • Page 23 ITEM PART DESCRIPTION NOTES 11057B Weldment, mast post 14845B Spring, kickback - 50lb, black 11554Z Spacer plate - kick-back spring 60732 Screw, .500-13x5.500 std hex 18-8 ss 60699 Washer, .500 flat 1.070/.080 18-8 ss 60702 Washer, .500 split lock 18-8 ss 14229 Nut, .500-13 hex zc 14261...

  • Page 24: Mast Junction Box Assembly - Quick Disconnect Lights

    MAST JUNCTION BOX ASSEMBLY - QUICK DISCONNECT LIGHTS ITEM PART DESCRIPTION NOTES 12109 Box cover, 2-gang plastic 66100 Connector, 2 pos. Wago 66101 Connector, 3 pos. Wago 66102 Connector, 5 pos. Wago 60755 Fitting, .750MNPT x .500FNPT nylon 15403 Connector, quick disconnect (female) 15404 Cap, receptacle w/chain 12095B...

  • Page 25: Mast Junction Box Assembly - Hard Wired Lights

    MAST JUNCTION BOX ASSEMBLY - HARD WIRED LIGHTS ITEM PART DESCRIPTION NOTES 12109 Box cover, 2-gang plastic 66100 Connector, 2 pos. Wago 66101 Connector, 3 pos. Wago 66102 Connector, 5 pos. Wago 60755 Fitting, .750MNPT x .500FNPT nylon 15864 Strain relief, .500NPT water tight 12095B Bracket, junction box 16143...

  • Page 26: Mitsubishi Engine Assembly

    MITSUBISHI ENGINE ASSEMBLY 31,32 Note: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Products LLC with questions.
  • Page 27 ITEM PART DESCRIPTION NOTES 13924 Radiator w/fan guard - welded 16554B Weldment, engine mount - LH 16553B Weldment, engine mount - RH 13046 Engine, Mitsubishi - L3E int. Tier IV 16444 Element, air filter 16551B Bracket, air cleaner 16443 Filter, air with bracket 12838B Bracket, fuel filter/pump 16687...

  • Page 28: Kubota Engine Assembly

    KUBOTA ENGINE ASSEMBLY Note: Engine and generator parts used in all Magnum Products LLC equipment carry the Original Equipment Manufacturer (OEM) warranty unless otherwise stated. OEM warranty parts must be purchased through an OEM dealer. Please contact Magnum Products LLC with questions.
  • Page 29 Cable, battery - 24" 4ga blk 3/8" lug Option: batt disc. - not shown Note: Some Kubota engine parts are serial number specific. Please contact Kubota Engine America Corp. or the Magnum Products Technical Service Department at 1-800-926-9768 for information regarding engine parts.

  • Page 30: Oval Light Assembly

    OVAL LIGHT ASSEMBLY...
  • Page 31 ITEM PART DESCRIPTION NOTES 60304 Screw, M5 x 25 pan hd phillips 60447 Nut, M5 nylock 13367 Assembly, aluminum ring 13369 Lens, glass oval 13373 Gasket, lens oval 11391 Bulb, 1000W MH short length 13399 Screw, M4 x 18 pan hd phillips 60067 Washer, #10 flat .435/.060 SS 13370...

  • Page 32: Control Box Assembly

    CONTROL BOX ASSEMBLY ITEM PART DESCRIPTION NOTES 13666B Box, control 13690B Bracket, capacitor 65959 Capacitor, dual 24uF sealed stud mount 14219 Strain relief- .75 romex w/ nut 14203 Block, terminal - 10 pos 14139 Block, terminal - 12 pos 14201 Relay, 10A spdt 12VDC time delay-15 sec 11947 Light, interior with switch...

  • Page 33: Control Panel Assembly - Mlt3060M/Mlt3060K

    CONTROL PANEL ASSEMBLY - MLT3060M/MLT3060K ITEM PART DESCRIPTION NOTES 65963 Breaker, 30A, 250V, 2 pole, stud term 65388 Light, indicator red - w/ wire 12V DC 14130 Receptacle, 120V/20A GFI (5-20R) 65849 Breaker, 20A, 120V, 1-pole, push button 14249 Breaker, 15A 250V 1 pole...

  • Page 34: Control Panel Assembly - Mlt3080M/Mlt3080K

    CONTROL PANEL ASSEMBLY - MLT3080M/MLT3080K ITEM PART DESCRIPTION NOTES 65864 Breaker, 40A, 250V, 2 pole, screw term 65388 Light, indicator red - w/ wire 12V DC 14130 Receptacle, 120V/20A GFI (5-20R) 65849 Breaker, 20A, 120V, 1-pole, push button 14249 Breaker, 15A 250V 1 pole 66410 PCB, LED lights MLT - expanded 14137...

  • Page 35: Wiring Harness Assembly

    WIRING HARNESS ASSEMBLY ITEM PART DESCRIPTION NOTES 10267 Harness, left side trailer 10262 Assy, trailer light harness 10266 Harness, right side trailer 65441 Adapter, pig-tail trailer light 4-pin to 12-pin 65465 Adapter, trailer wiring flat 4 to rnd 7 blade 65464 Adapter, trailer wiring flat 4 to rnd 7 pin 65463...
  • Page 36 REV: B PART NO: 10715 02.23.12...

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Mlt3080mMlt3060kMlt3080k

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