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June 1999. The Enchanced VSM is easily detected by a dark blue "Silence" button on the front panel instead of a grey button. Service Manual Vital Signs Monitor (52000 Series) Protocol QuikSigns (52000 Series) Welch Allyn, Inc. 4341 State Street Road P.O.
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Added page numbering to blank pages. Drawings and/or illustrations and/or part numbers in this document are for refer- ence only. For the most current revision call the Welch Allyn Customer Service phone number listed in Section 1. Service Manual 95P445E Rev. C...
Fail Safe Testing ......................24 Tests........................25 Temperature Tests ....................... 26 Nurse Call Testing....................... 26 Self Diagnostic Fault Codes ..................27 Main Board/Blood Pressure Error Codes ..............27 Error Codes......................27 Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor iii...
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Temperature Option Testing ..................79 Printer Option Testing....................79 RS232 Testing ......................79 RS423 Testing (Acuity Monitors) ................79 Appendix E: Check List For Service Work Check List for Service Work ..................83 Welch Allyn Vital Signs Monitor Service Manual 95P445E Rev. C...
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Figure 4-2. Pressure transducer replacement ..............39 Figure 4-3. RTV removal from NONIN SpO PCB............. 47 Figure 4-4. SpO jack, wire side .................. 47 Figure 4-5. Bottom view of valve (Pneutronics)............53 Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor v...
The information contained in these publications are subject to change without notice and should not be construed as a commitment by Welch Allyn, Inc. Welch Allyn assumes no responsibility for any errors that may appear in this manual. If the product and/or its operation varies significantly from any description herein, please contact the following: Welch Allyn, Inc.
General Information Limited Warranty Welch Allyn, Inc. warrants the Vital Signs Monitor, when new, to be free of defects in material and workmanship and to perform in accordance with manufacturer's specifications for a period of two years from the date of purchase from Welch Allyn, Inc.
Japan (+81) 3-5212-7391 China (+86) 21-6327-9631 Before contacting Welch Allyn it is helpful to attempt to duplicate the problem and to check all accessories to ensure that they are not the cause of the problem. When calling, please be prepared to provide: The product name, model number and complete description of the problem •...
4. If an item is missing, first check the carton, then check with your receiving department. If necessary contact your nearest Welch Allyn representative. 5. Clean and disinfect by following the instructions printed in the Operator’s Manual.
General Information Section 1 Introduction The Welch Allyn Vital Signs Monitor, also marketed as QuickSigns, is designed to non- invasively and automatically measure systolic and diastolic pressure, pulse rate, temperature and oxygen saturation (SpO ) for adult and pediatric patients. THE WELCH ALLYN VITAL SIGNS MONITOR IS NOT TO BE USED ON NEONATAL PATIENTS.
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15 minutes. In addition, the operator may choose to disable the Auto Mode by choosing “--” (two dashes). Note: In the 1-minute automatic cycle mode, the Welch Allyn Vital Signs Monitor will automatically take blood pressure measurements in 1-minute intervals for up to 15 minutes.
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Note: Normal mode axillary temperatures (10 seconds) are accurate only for children under the age of four. Note: The Welch Allyn Vital Signs Monitor is not intended to be used on Neonatal patients. Temperature readings may be displayed in Fahrenheit or Celsius scales.
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SpO reading. The update interval of the bar graph should correspond to the patient's pulse rate. This is an indication of the quality of the SpO signal. Welch Allyn Vital Signs Monitor Monitor Service Manual 95P445E Rev. C...
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The user may change the pulse tone volume, or turn this feature off as necessary. Pulse Rate Feature The Welch Allyn Vital Signs Monitor is capable of determining pulse rate as an adjunct to the blood pressure measurement and the SpO measurement.
Normally Open Figure 1-1. Nurse call interface diagram. The Welch Allyn Vital Signs Monitor provides a switch closure output between two pins of the serial connector (pins 7 and 8). The output is universal in that it is compatible with a wide variety of different systems with no polarity dependence.
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Calibration Accuracy: ±0.2 °F (±0.1 °C) Temperature Determination Time (Oral) 4 seconds typical, 15 seconds maximum (Axillary) 10 seconds typical (Rectal) 15 seconds typical Oxygen Saturation Range (SpO 40-99% oxygen saturation Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor 11...
Depth 5.0 inches (12.7 cm) Weight Approximately 6 pounds (2.8 Kg) Mounting Self-supporting on rubber feet Custom Mobile Stand Custom Made Wall Mount Custom IV pole mount Attaches to bed rail Welch Allyn Vital Signs Monitor Monitor Service Manual 95P445E Rev. C...
Storage Temperature -20 °C to +50 °C -4 °F to +122 °F Relative Humidity 15% to 90% (non-condensing) Operating Altitude -170 m to +4877 m -557 ft to +16,000 ft Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor 13...
Section 1 General Information Identification Label and Serial Numbering System Defined The identification label for the 52000 Series Vital Signs Monitor is shown below. It is located on the bottom of the unit. 4341 State Street Road Skaneateles Falls, NY 13153 Figure 1-2.
Table 2-1. Tools required for calibration and repair of the Vital Signs Monitor DESCRIPTION TOOL # Manufacture 100 cc Test Volume T112819 Welch Allyn (6 week lead time) 250 cc Test Volume T112818 Welch Allyn (6 week lead time) 500 cc Test Volume T112854...
200 mmHg " 5 mmHg. Wait 15 seconds to allow the pressure to stabilize. Adjust the slide control of the software until Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor 17...
10 minutes to load the software. If the software file you have chosen is “Not Valid,” repeat steps 4 and 5, select the correct version and then proceed. If problems persist, please contact your nearest Welch Allyn Regional Service Center. 18 Welch Allyn Vital Signs Monitor...
Inflate the unit, using the bulb and valve, to 250 mmHg. Confirm the unit meets the specification for leaking called out in the Repair Test Specifications in Appendix D. If the unit is leaking continue with step F. Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor 19...
If an error is present, ensure that the communication cable is connected to the Vital Signs Monitor. Re-try the test. If the error is still present, first, change the communication cable. If the error is still present, then change out the main PCB. Welch Allyn Vital Signs Monitor Service Manual 95P445E Rev. C...
Section 3 Calibration Tests Note: The following are the test procedures for the Welch Allyn Vital Signs Monitor. We set these procedures up so that you can start at section 3 and go straight through the procedures or you can skip around. However, you must complete each step called out in this section before a unit can be returned to service.
Troubleshooting Current Tests 1. Connect the Welch Allyn Vital Signs Monitor to the manual test station. Hook up the pressure lines to the tubing of the monitor and the RS 232/service port connector to the computer. Start the computer program by double clicking on its program icon.
3. Press “Close” button to exit from dialog box. Print Quality 1. Connect the Welch Allyn Vital Signs Monitor to the manual test station. Hook up the pressure lines to the tubing of the monitor and the RS 232/service port connector to the computer.
Select “Close” when all tests have been completed. Fail Safe Testing 1. Connect the Welch Allyn Vital Signs Monitor to the manual test station. Hook up the pressure lines to the tubing of the monitor and the RS 232/Service port connector to the computer.
7. Verify the readings of the unit meets requirements when compared to the Repair Test Specifications in Appendix D. 8. Reconnect the SpO sensor. Place the sensor onto your finger. The unit should return a reading if the sensor is OK. Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor 25...
60 seconds and the unit will automatically change mode to the “monitor mode”. 3. Set up the Welch Allyn 9600 calibrator. Set the calibrator to 96.4 °F (35.8 °C) or use a water bath between 84 °F (28.8 °C) and 106 °F (41.1 °C). Allow the calibrator to stabilize for three (3) minutes.
Real Time Clock Failure No Calibration Signature Error Codes Table 3-3. SpO error code table. ERROR CODE DESCRIPTION Internal Malfunction Bad Sensor or Wrong Sensor (MP506) Heart Rate out of range (MP506) Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor 27...
5. Turn the unit off, and then turn the unit back on allowing it to boot up in the normal mode. 6. Remove the probe from the housing. You should see "188.8" then "ORL" appear. If this does not occur, please contact your local Welch Allyn Service Department. Welch Allyn Vital Signs Monitor Service Manual 95P445E Rev. C...
Many listeners incorrectly equate diastolic blood Differences of up to pressure with the disappearance of sound only 10mmHg is considered (Phase 5). The Welch Allyn Vital Signs Monitor normal and will occur was developed using the American Heart for a number of...
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4. Temperature Broken probe Replace probe. Malfunction Consult Technical Manual. Notify Biomedical department or Welch Allyn Technical Support. Wait for display window to read OrL before placing probe. Improper probe placement Place probe in most posterior sublingual pocket.
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• If cuff continues to pop off, notify Biomedical Department or Welch Allyn Technical Support. Cuff applied inside out Re- apply cuff. Make sure Welch Allyn label is facing away from arm. 10. Cuff deflating to Normal operation Typical time to take a reading is 20 to 45 seconds.
13. Disconnect the printer flex circuit from the main board. 14. Disconnect 7-pin connector coming from the temperature connector PCB to the temperature PCB. 15. Disconnect the green wire 2-pin connector from the main board. Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor 33...
C. If the unit is free standing, turn the back towards you. Battery cover removal: 3. Remove four (4) Phillips head screws from the battery door with the Phillips bit. 4. Remove battery door. Battery removal from battery compartment: Welch Allyn Vital Signs Monitor Service Manual 95P445E Rev. C...
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17. Reconnect the temperature board connector to the main PCB socket. Note: Reassemble in reverse order. Verification of repair: 18. When completely assembled, switch the unit to “on” and perform a full functional check, including recalibration. Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor 35...
16. Disconnect the green wire 2-pin connector from the main board. Note: The orientation of the green wire is towards the center of the main PCB, or away from the temperature board. Welch Allyn Vital Signs Monitor Service Manual 95P445E Rev. C...
Note: Reassemble in reverse order, no special techniques required. Verification of repair: 25. When completely assembled, switch the unit to “on” and perform a full functional check, including recalibration. Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor 37...
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15. Disconnect the green wire 2-pin connector from the main board. Note: The orientation of the green wire is towards the center of the main PCB, or away from the temperature board. Welch Allyn Vital Signs Monitor Service Manual 95P445E Rev. C...
Note: Reassemble in reverse order, no special techniques required. Verification of repair: 23. When completely assembled, switch the unit to “on” and perform a full functional check, including recalibration. Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor 39...
15. Disconnect the green wire 2-pin connector from the main board. Note: The orientation of the green wire is towards the center of the main PCB, or away from the temperature board. Welch Allyn Vital Signs Monitor Service Manual 95P445E Rev. C...
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Note: Continue reassembly in reverse order of disassembly. Verification of repair: 27. When completely assembled, switch the unit to “on” and perform a full functional check, including recalibration. Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor 41...
13. Disconnect the printer flex circuit from the main board. 14. Disconnect 7-pin connector coming from the temperature connector PCB to the temperature PCB. 15. Disconnect the green wire 2-pin connector from the main board. Welch Allyn Vital Signs Monitor Service Manual 95P445E Rev. C...
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30. Insert and tighten torx fasteners with the torx t8 bit. Attaching the temperature board (option): 31. Align the temperature board so that the component side faces towards the center of the unit. Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor 43...
10. Disconnect the connector (red) from top of main board to relieve strain. 11. Unplug main 14-pin connector (red) from center of main PCB. 12. Disconnect pressure line from transducers. 13. Disconnect the printer flex circuit from the main board. Welch Allyn Vital Signs Monitor Service Manual 95P445E Rev. C...
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25. Reconnect the temperature connector cable to the temperature PCB. Note: Reassemble in reverse order. Verification of repair: 26. When completely assembled, switch the unit to “on” and perform a full functional check of the temperature function. Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor 45...
15. Disconnect the green wire 2-pin connector from the main board. Note: The orientation of the green wire is towards the center of the main PCB, or away from the temperature board. Welch Allyn Vital Signs Monitor Service Manual 95P445E Rev. C...
Note: Each wire will terminate at a specific pin position on the SpO jack. Therefore, reconfirm that all connections are correct by pinning out your work. Use Figure 4-4 to verify connections. Figure 4-4. SpO jack, wire side. Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor 47...
8. Remove six (6) Phillips screws with the Phillips bit. 9. Carefully separate the front and rear housings. Disconnection of connectors: 10. Disconnect the connector from top of main board to relieve strain. Welch Allyn Vital Signs Monitor Service Manual 95P445E Rev. C...
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Note: Reassemble in reverse order of disassembly. Verification of repair: 25. When completely assembled, switch the unit to “on” and perform a full functional check of the SpO function. Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor 49...
15. Disconnect the green wire 2-pin connector from the main board. Note: The orientation of the green wire is towards the center of the main PCB, or away from the temperature board. Welch Allyn Vital Signs Monitor Service Manual 95P445E Rev. C...
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26. Connect the tube to the barb fitting of the pump. Note: Reassemble in reverse order of disassembly. Verification of repair: 27. When completely assembled, switch the unit to “on” and perform a full functional check and recalibration. Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor 51...
15. Disconnect the green wire 2-pin connector from the main board. Note: The orientation of the green wire is towards the center of the main PCB, or away from the temperature board. Welch Allyn Vital Signs Monitor Service Manual 95P445E Rev. C...
Verification of repair: 28. When completely assembled, switch the unit to “on” and perform a full functional check and re-calibration. Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor 53...
15. Disconnect the green wire 2-pin connector from the main board. Note: The orientation of the green wire is towards the center of the main PCB, or away from the temperature board. Welch Allyn Vital Signs Monitor Service Manual 95P445E Rev. C...
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(5) screws with plastic insulators. Verification of repair: 29. When completely assembled, switch the unit to 'on' and perform a full functional check of printer. Re-calibrate. Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor 55...
2. Remove the (4) Phillips head screws holding the battery cover/handle to the unit using the Phillips bit. 3. Lift cover and remove. 4. Lift battery from housing and disconnect the connectors. Note: Reassemble in reverse order. Welch Allyn Vital Signs Monitor Service Manual 95P445E Rev. C...
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SCREW, #4-40 X 0.375 PHP 9P2494 SCREW, #4-40 X 0.875 PHP 9P2842 SCREW, 2-28 X .312 9P2843 SCREW, 2-28 X .50 9P2847 SCREW,2-28x.75,TORX PAN H 9P2849 SCREW,2-28 X .563 OC-3 CABLE,OXICLIQ SENSOR,OC-3 Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor 61...
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Appendix A Repair Parts 62 Welch Allyn Vital Signs Monitor Service Manual 95P445E Rev. C...
5082-206-3 Adult size durable, one piece cuff (includes connectors) 5082-207-3 Large adult size durable, one piece cuff (includes connectors) 5082-208-3 Extra-large adult size durable, one piece cuff (includes connectors) Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor 63...
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D-YSE Ear Clip (use with Dura-Y sensor) D-YSPD PediCheck Pediatric Spot Check (use with Dura-Y sensor) OXICLIQ P Pediatric Oxygen Transducer, use with OC-3 cable OC-3 OXICLIQ Sensor Cable 64 Welch Allyn Vital Signs Monitor Service Manual 95P445E Rev. C...
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Printer Paper (box of 6 rolls) 5200-84 Lead-Acid Battery (6 volt, rechargeable) 5200-85E Operator Manual (English version) 5200-145E Technical Service Manual 5200-100 Monitor Carrying Case 5200-170 Connectivity Tool Kit Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor 65...
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Appendix B Accessories 66 Welch Allyn Vital Signs Monitor Service Manual 95P445E Rev. C...
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Drawings Appendix C 130S53 Temperature Connector Board For 678 130S52 Temperature 74P103 130S4 Switch Array Display Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor 67...
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Black Side Up Fold Over Bend Shield to Cover C1 as Required 5P1040 130S18 Temp Plug Printer Housing 5P1042 Paper Access 35P1395 (Does not Include Labels) Front Housing 74P103 Switch Array Welch Allyn Vital Signs Monitor Service Manual 95P445E Rev. C...
4. The unit must be able to deflate a 500.0 cc (+ 100.0 cc/- 0 cc) calibrated cylinder from greater than 260.0 mmHg to less than 15.0 mmHg in 10 seconds or less. Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor 75...
"4.5 mmHg at 150 "5.0 mmHg. D. The primary transducer must be within "1.5 mmHg at 250 "5.0 mmHg. The safety transducer must be within "7.5 mmHg at 250 "5.0 mmHg. Welch Allyn Vital Signs Monitor Service Manual 95P445E Rev. C...
0.05 mmHg. Hardware Fail-safe Tests Over pressure test: 14. Units hardware must detect over pressure on unit pneumatic system between 296.0 mmHg and 329.0 mmHg. Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor 77...
LEDs, putting the temperature board asleep, actuating the SpO and waiting 25 seconds for stabilization. Record the current, then subtract "Blank" mode current from the test current. Welch Allyn Vital Signs Monitor Service Manual 95P445E Rev. C...
97.3 °F (36.3 °C) (Using the CAL Key). 24. The unit must be able to read a temperature of 96.4 °F (35.8 °C) and a temperature of 106 °F (41.1 °C) within "0.3 °F ("0.2 °C) using the Welch Allyn 9600 Calibrator to obtain temperatures.
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Appendix D Repair Test Specifications Welch Allyn Vital Signs Monitor Service Manual 95P445E Rev. C...
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Printer Board Valve Temp probe Temp Cable Main Cable Pump Sensor Transformer Serial cable Printer Pressure Switch If a component(s) is replaced, indicate below: Description: SN out SN in Service Manual 95P445E Rev. C Welch Allyn Vital Signs Monitor 81...
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° ° ° ° Temperature Cal Reading (96.4 96.4 F (35.8 " " ° ° ° ° ° Temperature Cal Reading (106 F (41 Nurse Call test ____Pass ____ Fail Welch Allyn Vital Signs Monitor Service Manual 95P445E Rev. C...
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