Kolbe Foodtec MW32-120 Operating Manual
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Kolbe Foodtec MW32-120 Operating Manual

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D
GB
English
OPERATING MANUAL
MW32-120 / MW114-120
MW52-120 / MW130-120
MEAT MINCERS
Machine No. 127 _ _ _ _
Machine No. 128 _ _ _ _

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Summary of Contents for Kolbe Foodtec MW32-120

  • Page 1 English OPERATING MANUAL MW32-120 / MW114-120 MW52-120 / MW130-120 MEAT MINCERS Machine No. 127 _ _ _ _ Machine No. 128 _ _ _ _...

  • Page 3: Table Of Contents

    Table of Contents: 1. Safety instructions 2. List of hazards 3. Machine data 4. Delivery of the machine 5. Installation of the machine 6. Commissioning 7. Cleaning the machine 8. Warranty 9. Machine type plate 10. Maintenance and inspection 11. Measures in the event of operating malfunction 12.

  • Page 4: Safety Instructions

    1. Safety instructions! • The operator is responsible to ensure that any unforeseen changes, which could potentially impair the safety of the machine, are reported immediately to the supervisor. Prior to commissioning, the Operating Manual and safety instructions must be carefully read •...
  • Page 5 2.4 Noise hazards Risk of hearing loss due to noise emissions greater than 80 dB(A). With the meat mincers MW32-120 / MW114- 120 and MW52-120 / MW130-120 the noise level at idle / sound pressure level has been determined according to EN ISO 3746:2011 (constant K=4 dB) to be 68 dB(A), and this results in a sound power level of 80 dB(A).

  • Page 6: Machine Data

    Unger cutting system Machine accessories, such as adjustable machine feet, fixed and steering castors, combination hook wrench, splatter 3.3 Product number Models MW32-120 / MW114-120 guard, KOLBE mincer plunger, Operating Manual, etc., are Models MW52-120 / MW130-120 delivered in an accompanying carton.

  • Page 7: Commissioning

    electrician. (Observe local regulations!) 6.2 Authorised intended use According to EN 60204, the machine is either to be connected to a plug connection or a mains switch is to be KOLBE mixer mincers are to be deployed only in food pro- installed in the fixed supply line.
  • Page 8 6.8 Protective cover machine. To initiate mixing, the green ON button (1) must be actuated, whereby the mixing blade (62) begins blending the raw product while turning in a clockwise direction. The machine’s upper hopper protective cover (5) is coupled with a magnetic sensor in accordance with CE safety For subsequent mincing, first actuate the red OFF button (3), regulations so that the meat mincer can be switched ON...
  • Page 9 - Perforated disc, coarse (30) / (44) 6.12 Insertion of the coded cutting set variants - Cross knife (32) / (46) - Perforated disc, fine (31) / (45) Only outlet-sided perforated discs with a max. - Insert ring (33 or 34) / (47 or 48) bore hole diameter of 8.0 mm are to be used with the coded cutting system.

  • Page 10: Cleaning The Machine

    steering castors (9) with locking devices and two fixed castors reasons, the meat mincer should be cleaned on a daily basis (8), must always be removed prior to moving the machine. according to a Cleaning plan (see page 12). The supply cable, incl. CEE plug, must be protected from Shorter cleaning intervals may need to be adapted to the damage during movement.
  • Page 11 8. Warranty claims and liability for 8.3 Excluded from any liability for defects are all parts subject to natural wear and tear, as well as the consequences defects resulting from excessive loading, improper cleaning, faulty handling and non-compliance with the Operating 8.1 We provide a 24 month warranty on our products Manual.
  • Page 12 Cleaning plan For KOLBE butcher shop machines Attention: Read and comply with the Operating Manual! Work steps Cleaning agent Procedure Device Instructions Coarse cleaning, remove manually, Putty knife, Begin directly after com- product residue, mechanically Scraper pletion of production as needed after disassem- bly of small parts Thorough alkaline clean- 2-5 %, e.g.:...

  • Page 13: Machine Type Plate

    9. Machine type plate (example) 10. Maintenance and inspection Prior performing maintenance inspection tasks, disconnect primary electrical power. Remove the mains plug; position the mains switch to OFF. First wait for the mincer feed screw and mixing blade to F O O D T E C come to a standstill before carrying out any work on the Paul KOLBE GmbH •...

  • Page 14: Measures In The Event Of Operating Malfunction

    11. Measures in the event of operating malfunction Fault Cause Remedy Meat mincer cannot be • Mains plug not plugged in • Plug in the mains plug switched ON • Mains supply interrupted • Commission an electrician • Primary circuit protection has trig- •...
  • Page 15 Mixer mincer machines MW32-120 / MW52-120 The KOLBE MW32-120 / MW52-120 mixer mincer machine with Enterprise E32 / E52 cutting system is designed for the production of large quantities of minced meat for supermarkets and stores. The standard mobile models are particularly suited to applications in cold storage rooms.
  • Page 16 Housing outlet protective cover (optional) To comply with applicable safety regulations, the use of a housing outlet protective cover (10) is absolutely essential when using outlet-sided perforated discs with bore hole diameters greater than 8 mm. 10 = Housing outlet protective cover Mixer mincer machines mains switch The mains switch (4) for machine start-up is located on the rear side of the machine.
  • Page 17 Operator control panel incl. potentiometer with KOLBE rotary drive (optional) Optional drive speed control by means of potentiometers (15+16), for which the machine must be set to operationally ready status via the ON illuminated push-button (17). The system, and consequently the frequency converter control, is shutdown via the OFF push-button (18).
  • Page 18 Enterprise cutting system E 32 / E 52 - coded Only outlet-sided perforated discs with a max. bore hole diameter of 8.0 mm are to be used with the coded cutting system with 2 housing pins. Enterprise cutting system E 32 / E 52 Use of the uncoded cutting system with 3 housing pins is permitted only in conjunction with the use of a housing outlet protective cover (10), meaning that outlet-sided...
  • Page 19 The homogeneous and appetizingly light minced meat texture is realised after two cutting passages. 20 = Mincer housing MW32-120 21 = Mincer feed screw MW32-120 22 = Knife studs E32 23 = Perforated disc E32 - ø 3 mm 24 = Cross knife E32...
  • Page 20 Unger cutting system MW130-120 The Unger E130 cutting system, comprised of two cross knives (46), a pre-cutter (43), a coarse perforated disc (44), a fine perforated disc (45) and an insert ring (47 or 48), guarantees the best and most gentle processing of all meat products.
  • Page 21 Disassembly of the cutting set and mincer feed screw Daily maintenance and checks are performed quickly and easily using the KOLBE combination tool. As depicted in the picture, the combination hook wrench (58, 59, 80 or 81) is used to loosen the locking nut (6), for disassembly of the cutting set or mincer feed screw (21) and for disassembly of the mincer housing (20).
  • Page 22 33 = Insert ring, narrow (only for the Unger cutting system) 34 = Insert ring, wide (only for the Unger cutting system) 58 = Combination hook wrench for MW32-120 59 = Combination hook wrench for MW114-120 63 = Splatter guard MW32-120...
  • Page 23 Hopper attachment incl. access protection (optional) As an option, the KOLBE mixer mincer can be supplied with a hopper attachment (67) incl. frame shutoff for batching with a 200 litre batching trolley (70). Note: Optimally tuned filling situation incl. crash protection with the optionally available KOLBE FD 200 batching unit (see page 24).
  • Page 24 Lift and tilt pylon batching (optional) As an option, the KOLBE mixer mincer can be supplied with a hopper attachment incl. frame shutoff in combination with KOLBE lift/tilt equipment and a 200 litre batching trolley. During installation, according to safety regulations, it must be ensured that the clearance between the protective outlet cover and the upper edge of the batching trolley is not greater than 50 mm.
  • Page 25 (approx. 300 - 800 g), as well as minced meat sausages in infinitely variable lengths. 73 = Mixer mincer MW32-120 (or previous version MWE 32) 74 = Portiomat PF110 75 = Conveyor belt MO1500 76 = Remote operation foot switch (optional) Portioning unit combination (MW52-120 + PM150 + e.g.

  • Page 26: Technical Data

    12. Technical data For KOLBE mixer mincer machine models MW32-120 / MW114-120 Mixer mincer machine MW32-120 MW114-120 Cutting system Enterprise E32 Unger D114 Perforated disc diameter Hopper volume Output capacity with 3 mm perforated disc approx. kg/h 1700 1700 Feed screw rotation speed...
  • Page 27 12.1 Technical data For KOLBE mixer mincer machine models MW52-120 / MW130-120 Mixer mincer machine MW52-120 MW130-120 Cutting system Enterprise E52 Unger E130 Perforated disc diameter Hopper volume Output capacity with 3 mm perforated disc approx. kg/h 2000 2000 Feed screw rotation speed Mixing blade rotation speed Motor voltage (3Ph) Main drive motor / protection class IP55...

  • Page 29: Ec Declaration Of Conformity

    Under the terms of the Machinery Directive 2006/42/EC, Annex II A We hereby declare that the following meat mincers in the models delivered MWK32-45, MWK114-45, MWK32-80, MWK114-80 Model MW32-80, MW114-80, MW32-120, MW114-120, MW52-120, MW130-120 Paul KOLBE GmbH Manufacturer FOODTEC Gewerbestraße 5...
  • Page 32 F O O D T E C Paul KOLBE GmbH • FOODTEC Gewerbestraße 5 • D -89275 Elchingen Telefon + 49 (0) 73 08 / 96 10 - 0 Telefax + 49 (0) 73 08 / 96 10 - 98 e-mail: info@kolbe-foodtec.com www.kolbe-foodtec.de www.kolbe.foodtec.com...

This manual is also suitable for:

Mw114-120Mw52-120Mw130-120

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