Bose ControlSpace ESP-88 Service Manual
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Bose ControlSpace ESP-88 Service Manual

Engineered sound processor
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®
ControlSpace
ESP-88
Engineered Sound Processor,
CC-16 and CC-64 Controllers
(US and non-US units)
©2009 Bose Corporation
Service Manual
Reference Number 286448-SM Rev. 03
Electronic Copy Only

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Summary of Contents for Bose ControlSpace ESP-88

  • Page 1 ® ControlSpace ESP-88 Engineered Sound Processor, CC-16 and CC-64 Controllers (US and non-US units) ©2009 Bose Corporation Service Manual Reference Number 286448-SM Rev. 03 Electronic Copy Only...

  • Page 2: Table Of Contents

    Figure 3. CC-64 Controller Packing View ...................... 14 Main Part List, Control Space ESP-88 Chassis (see Figure 4) .............. 15-16 Figure 4. ControlSpace ESP-88 Chassis Exploded View ................16 Main Part List, ControlSpace CC-16 Controller ................... 17 Figure 5. ControlSpace CC-16 Controller Exploded View ................17 Main Part List, ControlSpaceTM CC-64 Controller ..................

  • Page 3: Safety Information

    BY AN AUTHORIZED BOSE SERVICE CENTER OR OWNER OF THE BOSE PRODUCT, AND SHALL NOT BE REPRODUCED OR USED FOR ANY OTHER PURPOSE. WARRANTY The Bose ControlSpace ESP-88 System and CC-16 and CC-64 Controllers are covered by a limited 5-year transferable warranty.

  • Page 4: Product Descriptions

    ControlSpace system. The Bose ControlSpace Designer software is used to design systems and configure the ESP-88 and user controllers. The software runs on a PC and communicates to the ESP-88 over Ethernet.
  • Page 5 PRODUCT DESCRIPTION ESP-88 Chassis Overview (continued): Optional Cards Audio Cards: 4x4 Mic/Line Card (Series I) 4x4 Mic/Line Card (Series II) Occupies two audio slots. Four microphone or line level inputs (software selectable), and four line level outputs. The ESP-88 includes two 4x4 Mic/line cards. Two 4x4 cards can be added. EDR Line Level Output Card Occupies one audio slot.
  • Page 6 • Universal mounting bracket • UL and CE listed CC-64 Control Center The Bose ControlSpace CC-64 control center is an elegant, programmable, networked controller that provides users with a simple and logical interface to their ControlSpace system. Because the controller is...
  • Page 7 PRODUCT DESCRIPTION CC-64 Control Center (continued) The CC-64 is a 10Base-T Ethernet device. Up to sixteen CC-64s can be used per ControlSpace ® system. Features • 2-line by 40-character backlit LCD • Sixteen Gain/Selector controls (four banks of four) - Four rotary encoders for changing the gain level or selecting scenes/sources - Each encoder includes a 15-segment LED array for indicating the control’s current level or state - The encoders feature push buttons for muting gain controls or making selections...

  • Page 8: Specifications

    SPECIFICATIONS Inputs Type: 8 analog, electronically balanced, microphone/line level (software selectable) Connectors: Phoenix/Euroblock 2-piece, 3-pin Nominal Input Level: +4dBu/-10dBu/-20dBu/-38dBu/-44dBu/-50dBu/-60dBu Frequency Response: 20 to 20kHz (+0.5dB / -2.0dB) at +4dBu nominal input level Input Impedance: 2.4k ohm @ 1kHz (with or without phantom power active) Maximum Input Level: +24dBu @ +4dBu nominal input power Equivalent Input Noise:...
  • Page 9 SPECIFICATIONS Signal Processing Type: 32-bit floating-point digital signal processor(s) Clock Speed: 200MHz Maximum Calculation: 1600 MIPS/1200 MFLOPS (6400 MIPS/4800 MFLOPS with DSP option card) Delay Memory: 16MByte/72s (maximum) (64MByte/288s maximum with DSP option card) Audio Latency: 610us (analog in to analog out) (860us with DSP option card) Sampling Rate: 48kHz Control Inputs...
  • Page 10 SPECIFICATIONS Expansion Slots Audio I/O: 8 slots (4 slots occupied) Control I/O: 2 slots (1 slot occupied) Max 16 inputs/16 outputs DSP: 1 slot Audio Channels Analog: 32 max (all slots full) Digital (AES3): 64 (all slots full) Mechanical Dimensions: 18.9”W x 3.5”H x 12.6”D (482 x 88 x 320mm) Weight: 14 lb.

  • Page 11: Electrostatic Discharge Sensitive (Esds) Device Handling

    ELECTROSTATIC DISCHARGE SENSITIVE (ESDS) DEVICE HANDLING This unit contains ESDS devices. We recommend the following precautions when repairing, replacing or transporting ESDS devices: • Perform work at an electrically grounded work station. • Wear wrist straps that connect to the station or heel straps that connect to conductive floor mats.

  • Page 12: Chassis

    PACKAGING PART LIST ControlSpace ® ESP-88 Chassis Item Description Qty. Part Note Number Number EPE FOAM 312474 ESP-88 Chassis, US/CAN 041755 ESP-88 Chassis, EURO 041756 ESP-88 Chassis, UK 041758 ESP-88 Chassis, JAPAN 041757 ESP-88 Chassis, AUS 041759 POLYBAG, L550xW600MM CONTROLSPACE S/W CD CD SLEEVE POLYBAG, L300xW150MM POWER CORD, 120V, US/CAN...

  • Page 13: Packaging Part List, Controlspace Cc-16 Controller

    PACKAGING PART LIST ControlSpace ® CC-16 Controller Item Description Qty. Part Number Note Number Foam, White EPE CC-16 Controller 041761 Anti-static bag, 150 x 180 x 0.03MM Paper Tray Installation Manual, English Language 285042 White box Screw, #6-32x0.7", Phillips, ZINC (US/Japan) Bag, Poly, 40 x 60MM Screw, M4.0x18, Phillips, ZINC (Europe) Power Supply, 15VDC, 5W, 100-240VAC Input...

  • Page 14: Packaging Part List, Controlspace Cc-64 Controller

    PACKAGING PART LIST ControlSpace ® CC-64 Controller Item Description Qty. Part Number Note Number Install Guide, CC-64 285041 EPE Foam, 330X180X15MM Bag, PE, Anti-Static, 330X180X0.03MM CC-64 Controller 041760 Screw, US, MSF, #6-32X0.7, MS, ZN-WH Bag, Poly, 40X60MM Tray, Foam, EPE, 330x180x45MM Terminal Block, 2P, P5.08, 2ESDV-02P Bag, Poly, 100X60MM White Box, W9B...

  • Page 15: Main Part List, Control Space Esp-88 Chassis (See Figure 4)

    MAIN PART LIST ControlSpace ® ESP-88 Chassis (see Figure 4) Item Description Qty. Part Note Number Number TOP COVER 278505-001 M3x4 SCREW , MSF, MS-BK (FOR CHASSIS/COVER) M3x4 SCREW , SI, MSB, MS-BK GIO REAR PANEL, SECC-T1, T=1.0MM 278516-001 PANEL, REAR, BLANK, SECC-T1 T=1.0MM 278518-001 DSP REAR PANEL, SECC-T1, T=1.0MM 278515-001...
  • Page 16 3, 4 Power Supply Harness, Improved, ESP-88C / ESP- 318935- 00 (used with the Astec power supply) 001S Power Supply Harness, Improved, ESP-88 / ESP- 318938- 88C (used with the IPD power supply) 001S Figure 4. ControlSpace ESP-88 Chassis Exploded View...

  • Page 17: Main Part List, Controlspace Cc-16 Controller

    MAIN PART LIST ® ControlSpace CC-16 Controller Item Description Qty. Part Number Note Number Front plate, PC, GE, LEXAN, 241R, White 275432 Overlay, PC sheet, w/adhesive, 0.18mm 277488 Insert, plate, PC, GE, LEXAN, 241R, White 275434 LCD PCB Assembly 275817-002 Mounting Frame, PC, GE, LEXAN, 241R, White 275433 Main PCB Assembly...

  • Page 18: Main Part List, Controlspacetm Cc-64 Controller

    MAIN PART LIST ® ControlSpace CC-64 Controller Item Description Part Number Note Number Metal EMC Shield, Case, SECC-T1, T=0.50MM 275816 Front Panel 275814 Knob 278523-002 Nylon Washer, OD=6.1MM, ID=2.95MM, T=2MM Keyboard Overlay, Plastic, W/S, Adhesive 277485 LCM Module, STN, Blue, 12 Clock, 323977-001S YMC402-11AAABUCL LED PCB Assembly...

  • Page 19: Electrical Part Lists

    ELECTRICAL PART LIST ESP-88 Chassis Motherboard PCB Assembly Resistors Reference Description Vendor Vendor Part Number Note Designator JP200 0 OHM, 0603, 1/10W, 5% Yageo RC0603JR-07R00 JP201 0 OHM, 0603, 1/10W, 5% Yageo RC0603JR-07R00 JP202 0 OHM, 0603, 1/10W, 5% Yageo RC0603JR-07R00 JP203 0 OHM, 0603, 1/10W, 5%...
  • Page 20 ELECTRICAL PART LIST ESP-88 Chassis Motherboard PCB Assembly Resistors (continued) Reference Description Vendor Vendor Part Number Note Designator R317 33 OHM, 0603, 1/10W, 1% Yageo RC0603FR-0733R R318 33 OHM, 0603, 1/10W, 1% Yageo RC0603FR-0733R R319 33 OHM, 0603, 1/10W, 1% Yageo RC0603FR-0733R R320...
  • Page 21 ELECTRICAL PART LIST ESP-88 Chassis Motherboard PCB Assembly Resistors (continued) Reference Description Vendor Vendor Part Number Note Designator R364 33 OHM, 0603, 1/10W, 1% Yageo RC0603FR-0733R R365 33 OHM, 0603, 1/10W, 1% Yageo RC0603FR-0733R R366 33 OHM, 0603, 1/10W, 1% Yageo RC0603FR-0733R R367...
  • Page 22 ELECTRICAL PART LIST ESP-88 Chassis Motherboard PCB Assembly Capacitors Reference Description Vendor Vendor Part Number Note Designator C100 0.1uF, 0603, Y5V, 50V, 20% Samsung CL10F104ZBNC C101 0.1uF, 0603, Y5V, 50V, 20% Samsung CL10F104ZBNC C102 0.1uF, 0603, Y5V, 50V, 20% Samsung CL10F104ZBNC C103 0.1uF, 0603, Y5V, 50V, 20%...
  • Page 23 ELECTRICAL PART LIST ESP-88 Chassis Motherboard PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Number Note Designator C301 47pF, 0603, 50V, 55C, NPO, 5% Samsung CL10C470JBNC C302 47pF, 0603, 50V, 55C, NPO, 5% Samsung CL10C470JBNC C303 47pF, 0603, 50V, 55C, NPO, 5% Samsung CL10C470JBNC C304...

  • Page 24: Chassis Motherboard Pcb Assembly

    ELECTRICAL PART LIST ESP-88 Chassis Motherboard PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Number Note Designator C348 47pF, 0603, 50V, 55C, NPO, 5% Samsung CL10C470JBNC C349 47pF, 0603, 50V, 55C, NPO, 5% Samsung CL10C470JBNC C350 47pF, 0603, 50V, 55C, NPO, 5% Samsung CL10C470JBNC C351...
  • Page 25 ELECTRICAL PART LIST ESP-88 Chassis Motherboard PCB Assembly Diodes Reference Description Vendor Vendor Part Number Note Designator D200 400V, 1A, 1SR154-400, SOD-106 ROHM 1SR154-400 D201 400V, 1A, 1SR154-400, SOD-106 ROHM 1SR154-400 D202 400V, 1A, 1SR154-400, SOD-106 ROHM 1SR154-400 D207 400V, 1A, 1SR154-400, SOD-106 ROHM 1SR154-400 D208...

  • Page 26: Chassis 4X4 Pcb Assembly

    ELECTRICAL PART LIST ESP-88 Chassis 4x4 PCB Assembly Resistors Reference Description Vendor Vendor Part Number Note Designator Name JP100 0 OHM, 0603, 1/10W, 5% Yageo RC0603JR-07R00 JP101 0 OHM, 0603, 1/10W, 5% Yageo RC0603JR-07R00 JP102 0 OHM, 0603, 1/10W, 5% Yageo RC0603JR-07R00 JP103...
  • Page 27 ELECTRICAL PART LIST ESP-88 Chassis 4x4 PCB Assembly Resistors (continued) Reference Description Vendor Vendor Part Number Note Designator Name R150 12K, 0603, 1/10W, 1% Yageo RC0603FR-0712K R151 6.8K, 0603, 1/10W, 1% Yageo RC0603FR-076K8 R152 6.8K, 0603, 1/10W, 1% Yageo RC0603FR-076K8 R153 12K, 0603, 1/10W, 1% Yageo...
  • Page 28 ELECTRICAL PART LIST ESP-88 Chassis 4x4 PCB Assembly Resistors (continued) Reference Description Vendor Vendor Part Number Note Designator Name R243 39K, 0603, 1/10W, 1% Yageo RC0603FR-0739K R244 10K, 0603, 1/10W, 1% Yageo RC0603FR-0710K R245 10K, 0603, 1/10W, 1% Yageo RC0603FR-0710K R246 6.8K, 0603, 1/10W, 1% Yageo...
  • Page 29 ELECTRICAL PART LIST ESP-88 Chassis 4x4 PCB Assembly Resistors (continued) Reference Description Vendor Vendor Part Number Note Designator Name R316 10K, 0603, 1/10W, 1% Yageo RC0603FR-0710K R317 10K, 0603, 1/10W, 1% Yageo RC0603FR-0710K R318 10K, 0603, 1/10W, 1% Yageo RC0603FR-0710K R319 10K, 0603, 1/10W, 1% Yageo...
  • Page 30 ELECTRICAL PART LIST ESP-88 Chassis 4x4 PCB Assembly Resistors (continued) Reference Description Vendor Vendor Part Number Note Designator Name R364 12K, 0603, 1/10W, 1% Yageo RC0603FR-0712K R365 2.7K, 0603, 1/10W, 1% Yageo RC0603FR-072K7 R366 10K, 0603, 1/10W, 1% Yageo RC0603FR-0710K R367 10K, 0603, 1/10W, 1% Yageo...
  • Page 31 ELECTRICAL PART LIST ESP-88 Chassis 4x4 PCB Assembly Resistors (continued) Reference Description Vendor Vendor Part Number Note Designator Name R441 18 OHM, 0603, 1/10W, 1% Yageo RC0603FR-0718R R442 18 OHM, 0603, 1/10W, 1% Yageo RC0603FR-0718R R443 10K, 0603, 1/10W, 1% Yageo RC0603FR-0710K R444...
  • Page 32 ELECTRICAL PART LIST ESP-88 Chassis 4x4 PCB Assembly Resistors (continued) Reference Description Vendor Vendor Part Number Note Designator Name R522 33 OHM, 0603, 1/10W, 1% Yageo RC0603FR-0733R R523 330 OHM, 0603, 1/10W, 1% Yageo RC0603FR-07330R R524 330 OHM, 0603, 1/10W, 1% Yageo RC0603FR-07330R R525...
  • Page 33 ELECTRICAL PART LIST ESP-88 Chassis 4x4 PCB Assembly Resistors (continued) Reference Description Vendor Vendor Part Number Note Designator Name R738 0 OHM, 0603, 1/10W, 5% Yageo RC0603JR-07R00 R740 0 OHM, 0603, 1/10W, 5% Yageo RC0603JR-07R00 R741 330 OHM, 0603, 1/10W, 1% Yageo RC0603FR-07330R R742...
  • Page 34 ELECTRICAL PART LIST ESP-88 Chassis 4x4 PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Number Note Designator Name C129 100pF, 0603, NPO, 50V, 5% Samsung CL10C101JBNC C130 10uF, BI-POLAR, 16V, 40C, 20% ELNA RVB16V100M-R C131 47pF, 0603, NPO, 50V, 5% Samsung CL10C470JBNC C132...
  • Page 35 ELECTRICAL PART LIST ESP-88 Chassis 4x4 PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Number Note Designator Name C230 10uF, BI-POLAR, 16V, 40C, 20% ELNA RVB16V100M-R C231 47pF, 0603, NPO, 50V, 5% Samsung CL10C470JBNC C232 47pF, 0603, NPO, 50V, 5% Samsung CL10C470JBNC C233...
  • Page 36 ELECTRICAL PART LIST ESP-88 Chassis 4x4 PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Number Note Designator Name C329 0.01uF, 0603, X7R, 50V, 10% Samsung CL10B103KBNC C330 0.01uF, 0603, X7R, 50V, 10% Samsung CL10B103KBNC C331 220pF, 0603, X7R, 50V, 10% Samsung CL10B221KBNC C332...
  • Page 37 ELECTRICAL PART LIST ESP-88 Chassis 4x4 PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Number Note Designator Name C428 100pF, 0603, NPO, 50V, 5% Samsung CL10C101JBNC C429 0.01uF, 0603, X7R, 50V, 10% Samsung CL10B103KBNC C430 0.01uF, 0603, X7R, 50V, 10% Samsung CL10B103KBNC C431...
  • Page 38 ELECTRICAL PART LIST ESP-88 Chassis 4x4 PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Number Note Designator Name C527 47pF, 0603, NPO, 50V, 5% Samsung CL10C470JBNC C528 47pF, 0603, NPO, 50V, 5% Samsung CL10C470JBNC C529 47pF, 0603, NPO, 50V, 5% Samsung CL10C470JBNC C550...
  • Page 39 ELECTRICAL PART LIST ESP-88 Chassis 4x4 PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Number Note Designator Name C720 47pF, 0603, NPO, 50V, 5% Samsung CL10C470JBNC C721 47pF, 0603, NPO, 50V, 5% Samsung CL10C470JBNC C722 47pF, 0603, NPO, 50V, 5% Samsung CL10C470JBNC C723...
  • Page 40 ELECTRICAL PART LIST ESP-88 Chassis 4x4 PCB Assembly Transistors Reference Description Vendor Vendor Part Number Note Designator Name Q100 NPN 50V, 100mA, SOT-23 KRC102S Q101 NPN 50V, 100mA, SOT-23 KRC102S Q102 PNP, 50V, 100mA, SOT-23 KRA102S Q103 PNP, 50V, 100mA, SOT-23 KRA102S Q200 NPN 50V, 100mA, SOT-23...
  • Page 41 ELECTRICAL PART LIST ESP-88 Chassis 4x4 PCB Assembly Integrated Circuits Reference Description Vendor Vendor Part Number Note Designator Name M100 HI-VOLTAGE ANALOG SW Toshiba TC9164CFG ARRAY, SOP28 M100 ANALOG SW ARRAY, SOP28 Toshiba TC9164AF M101 OP-AMP, SSOP8 NJM4580ETE2 M102 OP-AMP, SSOP8 NJM4580ETE2 M103 OP-AMP, SSOP8...
  • Page 42 ELECTRICAL PART LIST ESP-88 Chassis 4x4 PCB Assembly Miscellaneous Reference Description Vendor Vendor Part Number Note Designator Name CN100 HEADER, P5.08, 3 POLE, RGT DINKLE 2EHDRC-03P CN101 HEADER, P5.08, 3 POLE, RGT DINKLE 2EHDRC-03P CN200 HEADER, P5.08, 3 POLE, RGT DINKLE 2EHDRC-03P CN201...

  • Page 43: Digital Signal Processor (Dsp) Pcb Assembly

    ELECTRICAL PART LIST ESP-88 Digital Signal Processor (DSP) PCB Assembly Resistors Reference Description Vendor Vendor Part Number Note Designator R100 33 OHM, 0603, 1/10W, 1% Yageo RC0603FR-0733R R101 1K, 0603, 1/10W, 1% Yageo RC0603FR-071K R102 1K, 0603, 1/10W, 1% Yageo RC0603FR-071K R103 10K, 0603, 1/10W, 1%...
  • Page 44 ELECTRICAL PART LIST ESP-88 Digital Signal Processor (DSP) PCB Assembly Resistors (continued) Reference Description Vendor Vendor Part Number Note Designator R409 10K, 0603, 1/10W, 1% Yageo RC0603FR-0710K R410 220K, 0603, 1/10W, 1% Yageo RC0603FR-07220K R450 4.7K, 0603, 1/10W, 1% Yageo RC0603FR-074K7 R451 4.7K, 0603, 1/10W, 1%...
  • Page 45 ELECTRICAL PART LIST ESP-88 Digital Signal Processor (DSP) PCB Assembly Resistor Arrays (continued) Reference Description Vendor Vendor Part Number Note Designator RA109 33 OHM, ARRAY, 8 PIN, 5% Yageo YC164-JR-0733R RA110 33 OHM, ARRAY, 8 PIN, 5% Yageo YC164-JR-0733R RA111 33 OHM, ARRAY, 8 PIN, 5% Yageo YC164-JR-0733R...
  • Page 46 ELECTRICAL PART LIST ESP-88 Digital Signal Processor (DSP) PCB Assembly Resistor Arrays (continued) Reference Description Vendor Vendor Part Number Note Designator RA401 10K, ARRAY, 10 PIN, 8R, 5% Yageo YC158TJR-0710K RA450 10K, ARRAY, 10 PIN, 8R, 5% Yageo YC158TJR-0710K RA530 10K, ARRAY, 10 PIN, 8R, 5% Yageo YC158TJR-0710K...
  • Page 47 ELECTRICAL PART LIST ESP-88 Digital Signal Processor (DSP) PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Number Note Designator C139 10uF, ELEC, 16V, 40C, 20% NICHICON UZT1C100MCR1GB C140 0.1uF, 0603, Y5V, 50V, 20% Samsung CL10F104ZBNC C141 0.1uF, 0603, Y5V, 50V, 20% Samsung CL10F104ZBNC C142...
  • Page 48 ELECTRICAL PART LIST ESP-88 Digital Signal Processor (DSP) PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Number Note Designator C211 0.1uF, 0603, Y5V, 50V, 20% Samsung CL10F104ZBNC C212 0.1uF, 0603, Y5V, 50V, 20% Samsung CL10F104ZBNC C213 0.1uF, 0603, Y5V, 50V, 20% Samsung CL10F104ZBNC C214...
  • Page 49 ELECTRICAL PART LIST ESP-88 Digital Signal Processor (DSP) PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Number Note Designator C323 0.1uF, 0603, Y5V, 50V, 20% Samsung CL10F104ZBNC C324 0.1uF, 0603, Y5V, 50V, 20% Samsung CL10F104ZBNC C325 0.1uF, 0603, Y5V, 50V, 20% Samsung CL10F104ZBNC C326...
  • Page 50 ELECTRICAL PART LIST ESP-88 Digital Signal Processor (DSP) PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Number Note Designator C456 0.047uF, 0603, X7R, 50V, 10% Samsung CL10B471KBNC C457 0.1uF, 0603, Y5V, 50V, 20% Samsung CL10F104ZBNC C458 0.1uF, 0603, Y5V, 50V, 20% Samsung CL10F104ZBNC C459...
  • Page 51 ELECTRICAL PART LIST ESP-88 Digital Signal Processor (DSP) PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Number Note Designator C507 47pF, 0603, 50V, NPO, 55C, 5% Samsung CL10C470JBNC C531 47pF, 0603, 50V, NPO, 55C, 5% Samsung CL10C470JBNC C532 47pF, 0603, 50V, NPO, 55C, 5% Samsung CL10C470JBNC C533...
  • Page 52 ELECTRICAL PART LIST ESP-88 Digital Signal Processor (DSP) PCB Assembly Transistors Reference Description Vendor Vendor Part Number Note Designator Q450 PNP, 50V, 100Ma, SOT-23 KRA102S Q451 PNP, 50V, 100Ma, SOT-23 KRA102S Q452 PNP, 50V, 100Ma, SOT-23 KRA102S Q453 PNP, 50V, 100Ma, SOT-23 KRA102S Q454 PNP, 50V, 100Ma, SOT-23...
  • Page 53 ELECTRICAL PART LIST ESP-88 General Input/Output (GIO) PCB Assembly Resistors Reference Description Vendor Vendor Part Note Designator Number R100 100 OHM, 0603, 1/10W, 1% Yageo RC0603FR-07100R R101 100 OHM, 0603, 1/10W, 1% Yageo RC0603FR-07100R R102 100 OHM, 0603, 1/10W, 1% Yageo RC0603FR-07100R R103...
  • Page 54 ELECTRICAL PART LIST ESP-88 General Input/Output (GIO) PCB Assembly Capacitors Reference Description Vendor Vendor Part Note Designator Number C100 10uF, 16V, 40C, 20% NICHICON UZT1C100MCR1GB C101 0.01uF, 0603, X7R, 50V, 55C, 10% Samsung CL10B103KBNC C102 0.01uF, 0603, X7R, 50V, 55C, 10% Samsung CL10B103KBNC C103...
  • Page 55 ELECTRICAL PART LIST ESP-88 General Input/Output (GIO) PCB Assembly Inductors Reference Description Vendor Vendor Part Note Designator Number L100 EMI FILTER, SMD 300mA, 20% Murata NFM21CC223R1H3D L101 EMI FILTER, SMD 300mA, 20% Murata NFM21CC223R1H3D L102 EMI FILTER, SMD 300mA, 20% Murata NFM21CC223R1H3D L103...
  • Page 56 ELECTRICAL PART LIST ESP-88 General Input/Output (GIO) PCB Assembly Integrated Circuits Reference Description Vendor Vendor Part Note Designator Number M100 VOLTAGE DETECTOR, TSOP-5 ONSEMI NCP303LSN30T1 M100 VOLTAGE DETECTOR, SOT-23-5 SEIKO S-80930CNMC-G80- M101 REGULATOR, 3.3V, 1A, TO-252 UPC2933T M102 FLASH, MCU, 32K, LQFP64 RENASES HD64F3664FP M451...

  • Page 57: Output Pcb Assembly

    ELECTRICAL PART LIST ESP-88 Output PCB Assembly Inductors Reference Description Vendor Vendor Part Number Note Designator Name L900 NFM39R12C223 MURATA NFM39R12C223 L901 NFM39R12C223 MURATA NFM39R12C223 L902 NFM39R12C223 MURATA NFM39R12C223 L903 NFM39R12C223 MURATA NFM39R12C223 L904 NFM39R12C223 MURATA NFM39R12C223 L905 NFM39R12C223 MURATA NFM39R12C223 L906 NFM39R12C223...

  • Page 58: Control Center

    ELECTRICAL PART LIST CC-64 Control Center Resistors Reference Description Vendor Vendor Part Note Designator Name Number YC158TJR-0710K RA100 NETWORK, 10K, 10 PIN/8R, 5% Yageo RA400 NETWORK, 10K, 10 PIN/8R, 5% Yageo YC158TJR-0710K YC158TJR-0710K RA401 NETWORK, 10K, 10 PIN/8R, 5% Yageo YC158TJR-0710K RA500 NETWORK, 10K, 10 PIN/8R, 5%...
  • Page 59 ELECTRICAL PART LIST CC-64 Control Center Capacitors (continued) Reference Description Vendor Vendor Part Number Designator Name CL10F104ZBNC C105 0.1uF, 0603, Y5V, 50V, 85C, 20% Samsung C106 0.1uF, 0603, Y5V, 50V, 85C, 20% Samsung CL10F104ZBNC CL10F104ZBNC C107 0.1uF, 0603, Y5V, 50V, 85C, 20% Samsung CL10F104ZBNC C108...
  • Page 60 ELECTRICAL PART LIST CC-64 Control Center Diodes Reference Description Vendor Vendor Part Number Designator Name D100 SWITCHING, KDS181, SOT-23 KDS181 D101 SWITCHING, KDS181, SOT-23 KDS181 KDS181 D102 SWITCHING, KDS181, SOT-23 17-21 UYC/S530- D200 LED, YELLOW, SMD, 0805 Everlight A2/TR8 17-21 UYOC/S530- D201 LED, AMBER, SMD, 0805 Everlight...
  • Page 61 ELECTRICAL PART LIST CC-64 Control Center Diodes (continued) Reference Description Vendor Vendor Part Number Designator Name 17-21 VGC/TR8 D339 LED, GREEN, SMD, 0805 Everlight D340 LED, GREEN, SMD, 0805 Everlight 17-21 VGC/TR8 17-21 VGC/TR8 D341 LED, GREEN, SMD, 0805 Everlight 17-21 VGC/TR8 D342 LED, GREEN, SMD, 0805...
  • Page 62 ELECTRICAL PART LIST CC-64 Control Center Integrated Circuits Reference Description Vendor Vendor Part Number Designator Name MC74VHC08DT M100 QUAD 2-INPUT AND, TSSOP14 ON Semi M101 CMOS, SRAM, TSOP44 Samsung K6R1016C1D-TC10 HD64F3069RF25 M102 MCU, FLASH, UNPROG, FP-100B Hitachi MC74VHC04DT M200 HEX INVERTER, TSSOP14 ON Semi M201 EEPROM, DIP8, ATMEL...

  • Page 63: Zone Controller

    ELECTRICAL PART LIST CC-16 Zone Controller Resistors Reference Description Vendor Name Vendor Part Note Designator Number 715 OHM, 0603, 1/10W, 1% Yageo Corporation RC0603FR-07715R 240 OHM, 0603, 1/10W, 1% Yageo Corporation RC0603FR-07240R 100K, 0603, 1/10W, 5% Yageo Corporation RC0603JR-07100K 10K, 0603, 1/10W, 5% Yageo Corporation RC0603JR-0710K 10K, 0603, 1/10W, 5%...
  • Page 64 ELECTRICAL PART LIST CC-16 Zone Controller Integrated Circuits Reference Description Vendor Name Vendor Part Note Designator Number REG, 1.5A, TO-263 NS National Semi LM317S XCVR, SO-8, MAXIM Maxim Integrated MAX485ECSA EEPROM, 16Kx8, MSOP-8 Microchip Tech Inc 24LC128-I/MS MCU, SSOP28, 10MHz Microchip Tech Inc PIC16F873A-I/SS Miscellaneous...

  • Page 65: Disassembly Procedures

    DISASSEMBLY PROCEDURES ® ControlSpace ESP-88 Chassis 4. GPIO Board Removal Refer to Figure 4 for the following proce- 4.1 Perform procedure 1. dures 4.2 Using a Phillips-head screwdriver, 1. Top Cover Removal remove the two screws (3) that secure the GPIO card (31) to the back of the chassis 1.1 Using a Phillips-head screwdriver, (22).

  • Page 66: Controlspace Cc-16 Control Center

    DISASSEMBLY PROCEDURES 6.4 Lift out the Mic/Line PCB assembly. ControlSpace ® CC-16 Control Center Unplug the wiring harness for the Line Output PCB. Refer to Figure 5 for the following proce- Re-assembly Note: When re-installing the dures. Mic/Line PCB assembly, ensure that the LEDs located on the front of the LED PCB 1.

  • Page 67: Controlspace Cc-64 Control Center

    DISASSEMBLY PROCEDURES ControlSpace ® CC-64 Control Center 5. LCM Display Module Removal Refer to Figure 6 for the following proce- 5.1 Perform procedure 3, but do not dures. unsolder the ribbon cable connection to the Main PCB (8). You can swing the Main PCB 1.

  • Page 68: Front Panel Indicators And Features

    Front Panel Indicators and Features 1. Status Indicator 6. Serial Indicator Green = Netlist loaded, operating Red = RS232: Rx/Tx Yellow = DSP resource shortage (delay Yellow = RS485: CC-16 controller command or cycles) received Red = Error in netlist Green = RS485: CC-16 controller command Off = No netlist loaded...

  • Page 69: Rear Panel Controls And Connections

    Rear Panel Controls and Connections 1. Mic/Line Inputs 6. GPIO slot 2 Four balanced mic/line inputs (audio input For optional second GPIO card connectors are green) in slots 1 and 3. These are inputs S1-1 through S1-4 and S3- 7. Power Switch 1 through S3-4 in the ControlSpaceTM Designer software ON/OFF AC power...
  • Page 70 Rear Panel Controls and Connections Mic/Line Inputs Inputs The ESP-88 (base model) includes two “4x4” Switches and potentiometers can be con- Mic/Line cards. Each of these cards occupy nected to the control inputs to control var- two slots. The input connectors (green) and ious functions in the system.

  • Page 71: Test Procedures, Audio Processor Esp-88 Std Version

    AuBit switcher and the ATS-2 test station as shown in Figure 7. e.The connected ESP will appear on 3. If not installed on the PC, install the Bose “Project view”. This case has no Technic. ControlSpace Designer software. Once the software is installed, click on the icon to start the program.
  • Page 72 TEST PROCEDURES If there is no CC-16 or CC64 controller This setup is a straight-through connection connected, connect it now. You will also for this test. Click the connect icon. need the power supply for the controller. Click on the Properties view When the connection is completed, the background color will change.
  • Page 73 TEST PROCEDURES 4-2. Test Setup for the ControlSpace ® ESP-88 Chassis ETHERNET TO ATS-2 SERIAL LAN CABLE CONTROL PORT CC-16 ESP-88 Chassis LOOP-BACK ADAPTER OUTPUT INPUT OUTPUT INPUT BLANK PHANTOM CH A CH B INDICATOR AuBit Switchbox DB-9 to CHANNEL ATS-2 AUX CONTROL OUT 1 2 3 4 5 6 7 8...
  • Page 74 TEST PROCEDURES Table of connection between the ESP-88 and AuBit switcher Switcher ESP-88 ESP-88 Switcher Inputs Outputs OUT CH1 Slot1 Input CH1 IN CH1 Slot2 Output CH1 OUT CH2 Slot1 Input CH2 IN CH2 Slot2 Output CH2 OUT CH3 Slot1 Input CH3 IN CH3 Slot2 Output CH3 OUT CH4...
  • Page 75 TEST PROCEDURES Test Connection Photographs Phantom Cutter Connection of Phantom Cutter GIO 2.2k ohm loop back cable...
  • Page 76 TEST PROCEDURES 4-3. The order of testing. The table below lists the tests that are automatically performed by the ATS-2 test station test macro. Test Test Gain or test item Test Channel Input 1/2 ~ Output 1/2 Input 3/4 ~ Output 3/4 Input 0dB / Output +4dBu Input 5/6 ~ Output 5/6 Input 7/8 ~ Output 7/8...
  • Page 77 TEST PROCEDURES 4-4. Fundamental Setting of ATS-2 4-4-3.Analyzer Setting. 4-4-1.Analog Generator Setting. Item Setting Instrument Audio Analyzer Item Setting Input Analog Wave form Sine(Normal) Level Set the units "dBu" Frequency 1kHz Frequency Set the units "kHz" Out puts A/B-ON Range Check both Track Track-A...
  • Page 78 TEST PROCEDURES 4-5.Automatic test setting on ATS2. Load the ATS2 macro file “ESP88 TestMacro.atsb”. Click on the Macro Editor button. The Macro Editor window shown at the bottom of the page will open. CAUTION: Do not change any of the text in the Macro Editor window, or you will change the test parameters, corrupting the test file and causing the test to fail.
  • Page 79 TEST PROCEDURES 4-6. About Automatic test setting on ATS2. This macro file “ESP88 TestMacro.atsb” can measure all items listed in section 4-3. The order of testing. Audio quality can be measured and logged automatically. When you click on the START/RESUME button in the Macro Editor window toolbar, the dialog box shown at right will appear on the screen.
  • Page 80 TEST PROCEDURES 4-7. Phantom Power test on the ATS2. The Phantom test is done by the Phantom checker hardware. This test will proceed automatically. 4-8. RS485 test on the ATS2. The RS485 test is performed by checking to see if the unit can see the CC-16 controller that is connected to the RS485 connector.
  • Page 81 TEST PROCEDURES 4-9. Test log file. This test will be saved automatically as a text file with the file name specified in step 4.6. The text file format is as shown below.
  • Page 82 TEST PROCEDURES 4-10. Pass/Fail evaluation and report of this test. The log file data must be checked for each item. The Excel test file “ESPTestReporter.xls” can check all of the items that are logged. This file has a macro to load the data from the log data text (.txt) file. The example above shows a test that failed because of no data.
  • Page 83 TEST PROCEDURES This is an example of the PASSED ESP-88 chassis test data in Excel format. 5. Testing method and criteria. Note: The information in the following pages is provided for reference only. You will not need to set the ATS2 manually to perform these tests. This section describes the settings and criteria of each of the tests to be performed.
  • Page 84 TEST PROCEDURES Noise Test ATS2 Settings Item Setting Frequency Amplitude 22HZ / 22KHz LPF Filter “A” Weighting Test Limits Item Upper limit Lower limit Level -77dBu -200dBu FRQ20kHz ATS2 Settings Item Setting Frequency 20kHz Amplitude +4.00dBu <10HZ / FS/2 Filter None Test Limits Item...
  • Page 85 TEST PROCEDURES 19.5dBu ATS2 Settings Item Setting Frequency 1kHz Amplitude +23.5dBu (Nominal +19.5dB) 22HZ / 22KHz LPF Filter “A” Weighting Test Limits Item Upper limit Lower limit Function(THD+N) 1.5% Perform these tests for channels 1 through 8. 5-2.Gain at 14dB ESP Setting: Set all channel gains to = 14dB.
  • Page 86 TEST PROCEDURES 5-3.Gain 24dB ESP-88 Chassis Settings: Set all channel gains to = 24dB. (Command on COM = ^BA{1/2}{L/R}24^C) AMPL(1kHz) ATS2 Settings Item Setting Frequency 1kHz Amplitude -20.00dBu <10HZ / FS/2 Filter None Test Limits Item Upper limit Lower limit Level +5.5dBu +2.5dBu...
  • Page 87 TEST PROCEDURES Noise ATS2 Settings Item Setting Frequency Amplitude 22HZ / 22KHz LPF Filter “A” Weighting Test Limits Item Upper limit Lower limit Level -73dBu -200dBu Perform this test on channels 1 through 8. 5-5. Gain 48dB ESP Settings: Set all channel gains to = 48dB. (Command on COM = ^BA{1/2}{L/R}48^C) AMPL(1kHz) ATS2 Settings...
  • Page 88 TEST PROCEDURES FRQ20kHz ATS2 Settings Item Setting Frequency 20kHz Amplitude -44.00dBu <10HZ / FS/2 Filter None Test Limits Item Upper limit Lower limit Level +3.5dBu +1.0dBu FRQ20Hz ATS2 Settings Item Setting Frequency 20Hz Amplitude -44.00dBu <10HZ / FS/2 Filter None Test Limits Item Upper limit...
  • Page 89 TEST PROCEDURES 5-6.Gain 54dB ESP Setting: Set all channel gains to = 54dB. (Command on COM = ^BA{1/2}{L/R}54^C) AMPL(1kHz) ATS2 Settings Item Setting Frequency 1kHz Amplitude -50.00dBu <10HZ / FS/2 Filter None Test Limits Item Upper limit Lower limit Level +5.5dBu +2.5dBu Noise...
  • Page 90 TEST PROCEDURES Noise ATS2 Settings Item Setting Frequency Amplitude 22HZ / 22KHz LPF Filter “A” Weighting Test Limits Item Upper limit Lower limit Level -52dBu -200dBu FRQ20kHz ATS2 Settings Item Setting Frequency 20kHz Amplitude -60.00dBu <10HZ / FS/2 Filter None Test Limits Item Upper limit...
  • Page 91 TEST PROCEDURES 19.5dBu ATS2 Settings Item Setting Frequency 1kHz Amplitude -40.5 dBu (Nominal +19.5dB) 22HZ / 22KHz LPF Filter “A” Weighting Test Limits Item Upper limit Lower limit Function(THD+N) 1.5% Perform this test on channels 1 through 8. 5-8.Gain 0dB and Output Level -10dB ESP Setting: Set all channel gains to = 0dB.
  • Page 92 TEST PROCEDURES FRQ20kHz ATS2 Settings Item Setting Frequency 20kHz Amplitude +4.00dBu <10HZ / FS/2 Filter None Test Limits Item Upper limit Lower limit Level -8.5dBu -11.5dBu FRQ20Hz ATS2 Settings Item Setting Frequency 20Hz Amplitude +4.00dBu <10HZ / FS/2 Filter None Test Limits Item Upper limit...
  • Page 93 TEST PROCEDURES 6. Phantom test The phantom test will be done after the audio tests. Pass/Fail is detected by “Phantom Checker”. This phantom checker is modified a GIO used to measure the voltage of the phantom power. Test Limits Item Pass Fail Measured channel...
  • Page 94 TEST PROCEDURES 9. LAN Test. The configuration of ESP is done by the Local Area Network (LAN). Therefore LAN communication can be confirmed by the ESP and can be settled by the design tool and that can measure it in the correct situation. Test Limits Item Pass...
  • Page 95 TEST PROCEDURES Once the test is complete, open the ControlSpace software and set the ESP-88 chassis so that there is no connection, as shown in the examples below. This must be done so that the chassis will not be configured for pass-through when it gets back to the customer. Setting of outside of ESP No connection Write no connection by “connecting”.
  • Page 96 TEST PROCEDURES 13. Viewing the test results. The log data that was obtained by the ATS2 macro must be evaluated by opening the Excel sheet that was described in section “4-10. Pass/Fail evaluation and report of this test.” Device under test According to OT1-400338 Serial Number ESP-1...
  • Page 97 Figure 8. Motherboard Top Etch Figure 9. Motherboard VCC Etch Layout Diagram Layout Diagram...
  • Page 98 Figure 10. Motherboard GND Etch Figure 11. Motherboard Bottom Etch Layout Diagram Layout Diagram...
  • Page 99 Figure 12. MIC/Line Input PCB Topside Etch Figure 13. MIC/Line Input PCB VCC Etch Layout Diagram Layout Diagram...
  • Page 100 Figure 14. MIC/Line Input PCB GND Etch Figure 15. MIC/Line Input PCB Bottom Etch Layout Diagram Layout Diagram...
  • Page 101 Figure 16. DSP PCB Topside Etch Figure 17. DSP PCB VCC Etch Layout Diagram Layout Diagram...
  • Page 102 Figure 18. DSP PCB GND Etch Figure 19. DSP PCB Bottom Etch Layout Diagram Layout Diagram...
  • Page 103 Figure 20. GPIO PCB Topside Etch Figure 21. GPIO PCB VCC Etch Layout Diagram Layout Diagram Figure 22. GPIO PCB GND Etch Figure 23. GPIO PCB Bottom Etch Layout Diagram Layout Diagram...
  • Page 104 Figure 24. Output PCB Topside Etch Figure 25. Output PCB Bottom Etch Layout Diagram Layout Diagram Figure 26. LED PCB Topside Etch Figure 27. LED PCB Bottom Etch Layout Diagram Layout Diagram...

  • Page 105: Power Supply +5Vdc Voltage Adjustment Procedures

    IPD supply. If the wiring harness connector has a translucent plastic body, unplug it from the power supply and motherboard ® and discard it. Install the upgraded harness Bose part number 318938-001S. Astec Power Supply Note: The wiring harnesses for the IPD and Astec supplies are NOT interchangeable.
  • Page 106 IPD supply. If the wiring harness connector has a translucent plastic body, unplug it from the power supply and motherboard ® and discard it. Install the upgraded harness Bose part number 318935-001S. Note: The wiring harnesses for the IPD and Astec supplies are NOT interchangeable.

  • Page 107: Troubleshooting

    TROUBLESHOOTING Symptom Possible Solution • No Power Turn power on, plug in power cord. • Power is on, but no Verify that there is an input signal from the source. The audio input sound indicator should be green (or yellow). •...

  • Page 108: Service Manual Revision History

    SERVICE MANUAL REVISION HISTORY Date Revision Description of Change Change Driven Pages Level Affected 3/06 Document released at revision 00. Service manual release 1/08 Added part numbers for RoHS versions. RoHS 12-18 8/08 Added part number for new Surround New accessory 5, 16 Sound expansion card.
  • Page 109 SPECIFICATIONS AND FEATURES SUBJECT TO CHANGE WITHOUT NOTICE Bose Corporation The Mountain Framingham Massachusetts USA 01701 P/N: 286448-SM Rev. 03 8/2008 (P) http://serviceops.bose.com...

This manual is also suitable for:

Controlspace esp-88cEsp-00 series ii

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